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Instruction manual

1310 3012 13

17

4.2 Battery charging

Correct battery maintenance will reduce the risk of premature battery
failure. 
Incorrect handling of a battery can be extremely dangerous, so the
following precaution must be observed. 

Make sure each electrolyte level is to the bottom of vent-wells, if
necessary, add only distilled water in a well-ventilated place.

To charge the battery slowly, connect the charger positive terminal to
the battery positive terminal, and negative to the negative.  
“Quick recharging” charges the battery at a high rate in a short time,
and should only be used in emergencies.  
Recharge the battery as early as possible, or battery life will be
extremely shortened.  
When exchanging an old battery into a new one, use a battery of
equal specifications. 

To avoid personal injury:

– When the battery is being activated, hydrogen and

oxygen gases in the battery are extremely explosive.
Keep open sparks and flames away from the
battery at all times, especially when charging the
battery. 

– When charging the battery, remove the battery

vent plugs.

– When disconnecting the cable from the battery,

start with the negative terminal, and when
connecting them, start with the positive terminal
first.

– DO NOT check the battery charge by placing a

metal object across the terminals. Use a voltmeter
or hydrometer. 

The battery comes in two types: refillable and no
refillable!

– When using the refillable type battery follow these

instructions:

Do not use or charge the battery if its fluid level
stands bellow the lower (lower limit level) mark.
Otherwise, the battery component parts may
deteriorate earlier than expected, which may
shorten the battery’s service life or cause an
explosion. Immediately, add distilled water until
the battery’s fluid level is between the UPPER
and LOWER levels.

 

To avoid personal injury:

– Be careful not to let the battery electrolyte contact

your body or clothing. 

– Wear eye protection and rubber gloves, since the

diluted sulfuric acid solution burns skin and eats
holes in clothing. Should this occur, immediately
wash it off with running water and get medical
attention.

A

Too  low

B

Correct

C

Too high

A

Thick black cable

B

Battery case

C

Earth cable

Содержание CPLT

Страница 1: ...Instruction Manual and Parts List for Light Tower CPLT...

Страница 2: ......

Страница 3: ...Instruction Manual and Parts List for Light Tower CPLT Instruction manual 5 Parts list 25 Printed Matter N 1310 3012 13 06 2009...

Страница 4: ...The manufacturer does not accept any liability for any damage arising for modifications addi tions or conversions made without the manufacturer s approval in writing Copyright 2009 Atlas Copco Compres...

Страница 5: ...harging 15 4 1 Service intervals 15 4 2 Battery charging 17 4 3 Fuel 18 4 4 Air bleeding the fuel system 18 4 5 Checking the fuel pipes 19 4 6 Cleaning the fuel filter bowl 19 4 7 Engine oil 20 4 8 Ra...

Страница 6: ...egrees of freedom for optimal zone lighting 1 2 Reference conditions 1 3 Overall limitations De rating The engine must be capable to handle all the lights in a night shift operation PRP with an ambien...

Страница 7: ...teristic E I diagram at rated speed At least contain following points Open voltage normal operation point voltage and current Short circuit current Degree of protection IP54 Insulation class Class H N...

Страница 8: ...se Visual alarms Low Oil Pressure High enginetemperature over speed Parameter setting None Operator interface Ignition On Off switch Lights On Off switch Location Inside the canopy Degree of protectio...

Страница 9: ...s on the engine before attempting to start and operate the engine Learn how to operate and work safely Know your equipments and its limitations Always keep the engine in good conditions Before allowin...

Страница 10: ...c sections The other winch controls the horizontal and vertical positioning of the mast To be able to provide lighting as needed the LT can also be rotated by using a clamp located on the light tower...

Страница 11: ...w Pull the horizontal safety pin in order to be able to unfold the post arm and lower the post Pull the post safety pin in order to be able to turn and lower the post and return the pin to the safe po...

Страница 12: ...be able to move the mast to its vertical position Pull the little cotter pin from the vertical safety pin in order to be able to pull the vertical mast safety pin Pull and remove the vertical safety p...

Страница 13: ...ety pin to the safe position 9 Once the mast has been unfolded and is locked in the vertical position you can raise and set the height of lamps using the hand winch shown below Clockwise to raise coun...

Страница 14: ...tch off the ignition switch and repeat the process 5 Check that there are no warning LEDs Oil Pressure Temperature and Battery charge lit Immediately stop the engine if any of these LED are lit The ca...

Страница 15: ...efer to the engine manufacturers manual for more information and full details on servicing The lubricating oil change intervals listed in the table below are for Classes CF CE and CD lubricating oils...

Страница 16: ...ner Replace if needed Dusty environments may require more frequent changes Fuel filter Water separator Drain and flush Radiator fins Check and clean as needed Battery Check condition Clean cable batte...

Страница 17: ...arging the battery When charging the battery remove the battery vent plugs When disconnecting the cable from the battery start with the negative terminal and when connecting them start with the positi...

Страница 18: ...reful not to spill fuel during refueling If fuel should spill wipe it off at once or it may cause a fire Stop the engine before refueling Keep the engine and all equipment away from fire Be sure to st...

Страница 19: ...s it will be necessary to air bleed the fuel system 4 6 Cleaning the fuel filter bowl Every 100 hours of operation clean the fuel filter in a clean place to prevent dust intrusion 1 Close the fuel fil...

Страница 20: ...l filter cartridge Do not touch the muffler or exhaust pipes while they are hot This could cause severe burns Always stop the engine and allow it to cool off before conducting inspections maintenance...

Страница 21: ...ent bore polish protection to limit oil consumption GENOIL has an excellent Total Base Number TBN retention and more alkalinity to control acid formation GENOIL prevents Soot build up GENOIL is optimi...

Страница 22: ...eration 4 8 Radiator Coolant will last for one day s work if filled all the way up before operation start Make it a rule to check the coolant level before every operation 4 8 1 Checking coolant level...

Страница 23: ...ty reasons Never attempt to loosen the hot radiator cap 3 Only after the system has cooled off diagnostics should be attempted 4 Never add coolant while the engine block is still hot 5 Check for possi...

Страница 24: ...CPLT 24 1310 3012 13...

Страница 25: ...1310 3012 13 25 Parts list...

Страница 26: ...26 1310 3012 13...

Страница 27: ...L KIT 41 L LABEL MODEL 31 LABEL OPERATING 33 LABEL SHEET 32 M MAST FULL ASSEMBLY 34 MISC PURCHASED PARTS KIT 44 O OUTRIGGER LEG WELDMENT 39 S SERVICE PAK 29 SUSPENSION KIT 43 T TONGUE WELDMENT 38 TRAI...

Страница 28: ...tween a part in the list and a part in the illus tration means that the part is not shown in the illustration PART NUMBER If no part number is given the part cannot be obtained as a spare part Parts m...

Страница 29: ...02 SERVICE PAK 250H A ENGINE OIL FILTER 1 1310 3126 03 SERVICE PAK 500H A ENGINE OIL FILTER 1 B ENGINE FUEL STRAINER 1 C ENGINE FUEL FILTER 1 D ENGINE AIR FILTER ELEMENT 1 REF PART NUMBER DESIGNATION...

Страница 30: ...30 1310 3012 13 ENGINE OIL GENOIL 15W40 A 1626 2262 00 GENOIL 15W40 5 LITER CAN 1 B 1626 2263 00 GENOIL 15W40 20 LITER CAN 1 REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY...

Страница 31: ...0 3012 13 31 MODEL LABEL 10 1310 4424 01 LABEL CHICAGO PNEU 2 20 1310 4425 01 LABEL CP LOGO 2 30 1310 4749 00 LABEL CPLT 2 REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY 1310 4682 00...

Страница 32: ...32 1310 3012 13 LABEL SHEET 10 1310 4700 00 LABEL SHEET 1 10 REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY 1310 4700 00 00...

Страница 33: ...1310 3012 13 33 OPERATING LABEL 10 1310 4701 00 OPERATING LABEL 1 10 REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY 1310 4701 00 00...

Страница 34: ...34 1310 3012 13 MAST FULL ASSEMBLY 1310 0810 00_01 1310 0810 00 01...

Страница 35: ...OCK 2 120 1310 0810 28 BLOCK 3 130 1310 0810 29 WASHER 1 140 1310 0810 30 WINCH 2 WAY 1 150 1310 0810 31 PULLEY 3 160 1310 0810 32 CABLE AR 170 1310 0810 33 ELLIPTICAL FLOOD LIGHT 4 175 1310 0811 03 B...

Страница 36: ...36 1310 3012 13 TRAILER ASSEMBLY 1310 0810 01 01...

Страница 37: ...0810 51 FENDER 2 80 1310 0810 52 BRACKET TANK FRAME 2 90 1310 0810 53 BRACKET TANK HOLD DOWN 2 100 1310 0810 54 GRILL 1 110 1310 0810 55 BOX DOCUMENT HOLDER 1 120 1310 0810 56 PLATE HANDLE LATCH 2 13...

Страница 38: ...0 3012 13 TONGUE WELDMENT 10 1310 0810 12 WINCH 1 20 1310 0810 13 HITCH BALL TRAILER COUPLER 1 30 1310 0810 14 SAFETY CHAIN 2 REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY 1310 0810...

Страница 39: ...1310 3012 13 39 OUTRIGGER LEG WELDMENT 10 1310 0810 15 JACK STAND 4 REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY 1310 0810 05 01...

Страница 40: ...EANER MOUNTING 1 60 1310 0810 66 BRACKET RADIATOR MTG 1 70 1310 0810 67 BRACKET MUFFLER SUPPORT BLOCK 1 80 1310 0810 68 BRACKET MUFFLER SUPPORT 1 90 1310 0810 69 ISOLATOR ENGINE MOUNT 4 100 1310 0810...

Страница 41: ...FUEL KIT 9 1310 0810 74 PUMP FUEL 1 10 1310 0810 75 TANK 1 20 1310 0810 76 HOSE AR 30 1310 0810 77 HOSE AR 40 1310 0810 78 HOSE CLAMP 8 REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY...

Страница 42: ...DC CABLE 1 40 1310 0810 82 HARNESS LT SYSTEM 1 50 1310 0810 83 HARNESS LT NEGATIVE DC CABLE 1 60 1310 0810 84 ASSEMBLY FULL CONTROL BOX 1 70 1310 0810 85 LIGHT REAR TRAILER 2 80 1310 0810 86 LIGHT MAR...

Страница 43: ...USPENSION KIT 10 1310 0810 89 WHEEL 2 20 1310 0810 90 AXLE ASSEMBLY 1 30 1310 0810 91 BOLT KIT 6 40 1310 0810 92 KIT LEAFSPRING U BOLTS 2 REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QT...

Страница 44: ...L BUBBLE 1 40 1310 0810 96 CAP RADIATOR ACCESS HOLE 1 50 1310 0810 97 PIN 2 60 1310 0810 98 HANDLES 2 70 1310 0810 99 CLAMP BATTERY WITH J BOLTS 2 80 1310 0811 00 PIN 2 90 1310 0811 01 STRAIN RELIEF 3...

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