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Edge MAXX

Preventive Maintenance

4-1

Chapter 4

PREVENTIVE MAINTENANCE

Various components and parts of the Edge Maxx

spreader/feeder require scheduled attention to

assure long life and trouble-free operation. The Preventive Maintenance (PM) Schedule below outlines

all of the PM tasks required at regular intervals. All tasks are the responsibility of maintenance personnel

unless otherwise indicated.

Since operators run the machines, they should be trained on site to visually inspect common areas

daily and notify maintenance personnel when problems are found, such as worn or broken ribbons.

All PM intervals are based on 8-hour/day operation. Increase the PM frequency for two- or three-shift

operations.

Preventive maintenance should only be done when the power is turned OFF at the main disconnect

switch. Speciﬁc preventive maintenance that requires the unit to be running should be done with extreme

caution and attention to detail.

FREQUENCY OF TASKS BASED ON 40 HOURS PER WEEK OPERATION

Preventive Maintenance Tasks

Operator Maintenance Unit Condition

4.1 DAILY (8 hours)

Watch and Listen for Anything Abnormal

Running

General Cleanliness

Off/Disconnect Power

Check Safety Equipment

Running

4.2 WEEKLY (50 hours)

Check and Clean Photosensors and Reﬂectors

Off/Disconnect Power

Check and Clean Inverters

Off/Disconnect Power

Check For String Accumulation

Off/Disconnect Power

Check Pneumatic Clutch/Brake Roller Alignment

Off/Disconnect Power

Lubricate Transfer and Upper Spreader Rails

Off/Disconnect Power

Check Transfer Clamp Assembly and Grooved Bearings

Off/Disconnect Power

Inspect The Rodless Air Cylinders

Off/Disconnect Power

Inspect Air Filter/Auto Drain

Off/Disconnect Power

Check Air Pressure Settings

Off/Power Connected

Check Belt and Ribbon Condition and Tension

Running

4.3 MONTHLY (200 hours)

Check Setscrews

Off/Disconnect Power

Check Spreader Clamp Linear Bearing Assemblies

Off/Disconnect Power

Check Upper and Lower Spreader Belts Condition and Tension

Off/Disconnect Power

Inspect Transfer Belts Condition and Tension

Off/Disconnect Power

Inspect Drive Belt Condition

Off/Disconnect Power

Clean and Lubricate Drive Chain

Off/Disconnect Power

4.4 SEMI-ANNUAL (1000 hours)

Clean Air Filter/Auto Drain

Off/Disconnect Power

Check and Grease Bearings

Off/Disconnect Power

Check and Grease Transfer Conveyor Gears

Off/Disconnect Power

4.5 ANNUAL (2000 hours)

Check All Electrical Connections

Off/Disconnect Power

Check Insulation Resistance to Earth Ground

Off/Disconnect Power

TOC

INDEX

Содержание Edge MAXX

Страница 1: ...EDGE MAXX Dual Input Large Piece Spreader Feeder INSTRUCTION MANUAL...

Страница 2: ...Chicago Dryer Company Instruction Manual 3018 0032E CHICAGO DRYER COMPANY 2200 N Pulaski Chicago Illinois USA 60639 3737 Telephone 773 235 4430 Fax 773 235 4439 www chidry com...

Страница 3: ...stallation Chapter 3 Operating Guidelines Chapter 4 Preventive Maintenance Chapter 5 Operating Principles Chapter 6 Troubleshooting Chapter 7 Repair CHI PANEL BULLETIN PICTURE PARTS LIST SCHEMATIC PAR...

Страница 4: ...s Edge MAXX ii CHAPTER 1 INTRODUCTION 1 1 Warranty 1 2 1 2 Scope of Manual 1 2 1 3 Safety 1 3 Safe Work Habits 1 3 Safety Features 1 4 1 4 Equipment Description 1 6 Machine Widths 1 6 Optional Equipme...

Страница 5: ...al Positioning Easi Glide Preparation Option 2 7 Reject Conveyor Positioning 2 8 Electrical Connection 2 9 2 3 Pre Operational Checkout 2 14 Final Protective Wrapper Removal 2 14 Security of Hardware...

Страница 6: ...s 3 3 3 2 Operating Controls 3 4 Front Controls 3 4 Right Rear Controls 3 6 CHI Panel Controls and Indicators 3 7 3 3 Daily Operating Procedures 3 8 Start Up 3 8 Interconnected Stop Circuit option Ope...

Страница 7: ...s Air Cylinders 4 7 Inspect Air Filter Auto Drain 4 9 Check Air Pressure Settings 4 9 Check Belt and Ribbon Condition and Tension 4 11 4 3 Monthly PM 200 hours 4 11 Check Setscrews 4 12 Check Spreader...

Страница 8: ...lve Solenoids 5 15 Air Cylinders 5 15 Flow Controls 5 15 Air Bars 5 15 Pneumatic Clutch Brake 5 15 5 3 Mechanical System 5 16 Inlet Drive System 5 16 Transfer Drive System 5 17 Spread Drive Systems 5...

Страница 9: ...nostic Message Index 6 6 6 2 LED Diagnostics 6 8 6 3 Electrical 6 9 6 4 Mechanical 6 13 6 5 Inlet Section 6 14 6 6 Transfer Section 6 16 6 7 Spread Section 6 19 6 8 Discharge Section 6 23 6 9 Reject S...

Страница 10: ...Clamp Check and Adjustment 7 10 Transfer Clamp Assembly Replacement 7 12 Transfer Clamp Eccentric Grooved Bearing Tension Adjustment 7 13 Transfer Clamp Grooved Bearing Replacement 7 14 Transfer Belt...

Страница 11: ...t Tension Adjustment 7 36 Side Conveyor Belt Replacement Tension Spring Check Replacement7 37 Reject Conveyor Drive Belt Tension Adjustment 7 39 Reject Conveyor Ribbon Tension Adjustment Replacement 7...

Страница 12: ......

Страница 13: ...wo operator stations for higher production rates Like the rest of the CHICAGO product line the Edge Maxx is designed manufactured and assembled in Chicago Illinois Before the CHICAGO nameplate is af x...

Страница 14: ...or operating the unit at maximum ef ciency This chapter also includes instructions for the operators and suggestions for work organization Chapter 4 Preventive Maintenance Contains procedures for Dail...

Страница 15: ...safety features bypassed Maintenance and Repair WARNING Always use extreme caution when performing any repair procedure that requires the unit to be operating Keep hands and loose clothing from coming...

Страница 16: ...he right rear endframe When turned to OFF the main disconnect switch locks out the incoming electrical power to the unit Unless otherwise indicated turn the main disconnect switch to OFF before perfor...

Страница 17: ...ely stops all rotating and moving parts releases compressed air pressure and shuts down the machine To reset a pressed STOP button twist it Thepreferredmethodofstoppingtheoperation of the unit is by p...

Страница 18: ...dths The Edge Maxx comes in a standard 120 3050 mm width Consult the factory for other requirements or special requests Optional Equipment The following optional equipment is available on all models E...

Страница 19: ...operation It was shipped in working condition and is completely assembled Suf cient strapping blocking and bracing were provided to give reasonable assurance that no shipping damage would occur NOTE N...

Страница 20: ...level sturdy oor capable ofsupportingthespreader feeder sweightwithout significant flexing For weight specifications and other technical information refer to the APPENDIX Technical Speci cations No s...

Страница 21: ...pection of the shipment and ll out a concealed damage inspection report NOTE Notify the carrier immediately if any damage has been done to the unit during shipment Compressed air that is clean and dry...

Страница 22: ...nit is equipped with eye bolts lift the unit straight up using the two eye bolts on top of each endframe and care fully remove the skid from under it OR Lift one endframe and carefully re move the ski...

Страница 23: ...c connectors A B which will t together in only one way and the photosensor has a screw connector C Use plastic wire ties to secure Install the upper conveyor belt making sure it goes around the drive...

Страница 24: ...r has been removed The DISCHARGE CONVEYOR UP DOWN switch is in the UP position Figure 2 6 A The discharge conveyor safety bracket is engaged B 1 a b c NOTE Donotusecoppertubing or solid pipe for the c...

Страница 25: ...inlet of the next machine as possible Carefully lift one endframe with a jack Remove and save the caster closest to the Easi Glide wheel Lower the endframe and move the jack to the other endframe Car...

Страница 26: ...the pads and rmly secure the unit in position OR Secure the unit to its foundation if required by local code For use aboard a ship the unit may be welded at the footpads Always follow local codes Turn...

Страница 27: ...ons Improper or uctuating voltage may damage motors and other electrical system components and void the factory warranty NOTE A fused disconnect switch is incorporated into the electrical connection b...

Страница 28: ...Figure 2 15 B NOTE Save this plug It will be needed if the feeder unit is ever run as a single machine Remove the feedback plug from the stop circuit connector Figure 2 16 A Uncoil the stop circuit c...

Страница 29: ...Agreen fourth wire for ground is required Extend the lines through conduit or green eld If it will be necessary to move the unit leave plenty of slack in the green eld for this purpose Pull the extern...

Страница 30: ...eps to ensure that the spreader feeder will automatically shut down when the ironer does Required Tools screwdriver drill drill bits ttings In the ironer locate the run circuit Install a NC SPDT contr...

Страница 31: ...endframe of the unit Open the left endframe door Route the wire as indicated in Figure 2 23 Use the provided cable anchors Connect the cable wires to the terminal block Figure 2 20 as follows White s...

Страница 32: ...so may result in serious injury to operators or maintenance personnel Final Protective Wrapper Removal Remove any and all remaining protective wrapping or packaging Remove the protective plastic cover...

Страница 33: ...time 1 2 Compressed Air Supply Checkout Check the primary air pressure regulators and make sure each has the correct initial setting Perform only when the unit is OFF with power disconnected WARNING...

Страница 34: ...eci c machine performance problem 7 8 WARNING Stand clear whenever the discharge conveyor is moving Failure to do so could result in serious injury Standing clear of the discharge conveyor ip the disc...

Страница 35: ...9 A at one of the stations All rotating and conveying elements of the feeder should operate The CHI panel Figure 2 29 B will display the start up diagnostic messages The main air valve will open and s...

Страница 36: ...a square red station Stop button At one of the stations test the two mass sensors one at a time Press down on the lower inlet belt just above a mass sensor Figure 2 31 A The upper arm should raise all...

Страница 37: ...otates toward the middle of the machine helping to convey the bottom of the piece As the piece reaches the center the transfer conveyor ribbons Figure 2 34 B carry the bottom of the piece toward the r...

Страница 38: ...ure Process several pieces at each station Press a square red Stop button at either station Each photosensor on the unit is physically aligned and sensitivity adjusted for testing purposes before ship...

Страница 39: ...ng it manually could damage the Easi Glide mechanism Lock Front Casters for Easi Glide Units Special locking front casters are used in conjunction with the Easi Glide option These casters can be locke...

Страница 40: ...ng the Unit During shipment and installation of the spreader feeder some dirt or other contaminants may have accumulated that will mark processed atwork With the power disconnected wipe down the unit...

Страница 41: ...dures 3 4 Operating Techniques NOTE It is extremely important that the daily operation of the unit be properly supervised at all times All operating and maintenance personnel must read understand and...

Страница 42: ...od to pause operation of the machine is to press a red Stop button Figure 3 3 B at the front of the unit near the center To completely power down the unit press any red stop button then twist to unloc...

Страница 43: ...rnment standards for use when servicing the unit Safety Labels WARNING orange and CAUTION yellow labels are placed at locations around the unit to keep operators and maintenance personnel alert in par...

Страница 44: ...t of the unit include Figure 3 7 START STOP buttons A SAFETY STOP buttons B STAIN REJECT option button C TEAR REJECT option button D CHI Panel E INTERCONNECTED STOP CIRCUIT option indicator lights F P...

Страница 45: ...lly automatic operation of the unit under a wide range of conditions For a complete description of the CHI Panel s functions refer to the CHI PANEL OPERATION bulletin If the machine is ChiLinc enabled...

Страница 46: ...ses to allow for hand feeding small pieces NOTE Be sure to engage the RED exit conveyor safety latch when the conveyor is in the UP position and to release the latch before trying to move the conveyor...

Страница 47: ...itions in the CHI panel Display in order to change settings The and buttons F and G are used to increase and decrease the various fold system settings The button is also used to reset the item counter...

Страница 48: ...it when ribbons are missing or broken Serious damage and injury could result Start Up The following steps are suggested for start up of the spreader feeder each day Perform all daily preventive mainte...

Страница 49: ...t the unit At one station test the two mass sen sors one at a time Press down on the lower inlet belt just above a mass sen sor Figure 3 10 A The upper arm should raise all moving parts should stop an...

Страница 50: ...on Front Controls speci cs regarding interpreting the indicator lights Flatwork Handling The way that operators use the feeder is very important They can increase productivity extend the life of the u...

Страница 51: ...NTER The SELECT ADJUSTMENT menus displays Press ENTER again to return to normal operation 1 2 3 4 5 Feeding Large Pieces NOTE The unit is designed to process large pieces of atwork ranging in size fro...

Страница 52: ...s follow the site standards to avoid repetitive motion injury 5 a b c 6 Feeding Small Pieces Flip the DISCHARGE CONVEYOR UP DOWN switch to the UP position When the discharge conveyor reaches it full u...

Страница 53: ...up to 5 fpm 1 5 mpm If the spreader feeder is too fast the atwork will bunch as it feeds into the ironer If the speed is set too slow the atwork will be excessively stretched When the unit is operatin...

Страница 54: ...nnel if there is a consistent problem 1 2 3 4 5 Handling Misfeeds Safely In many cases the CHI control system will reject items which are not fed correctly the center misfeed and spread corner detecto...

Страница 55: ...o the unit from the approximate center of the long edge of the atwork Make sure there are no folds in the atwork On units with the optional Stain Tear Reject system push the appropriate button after t...

Страница 56: ...feeder is not being pushed to its maximum intake speed limit The more often the upper conveyor arm raises the closer to the maximum intake speed you are operating Gap Buster Feature The sensor at the...

Страница 57: ...y Equipment X X Running 4 2 WEEKLY 50 hours Check and Clean Photosensors and Re ectors X Off Disconnect Power Check and Clean Inverters X Off Disconnect Power Check For String Accumulation X Off Disco...

Страница 58: ...nd follow up with the necessary maintenance or repair General Cleanliness It is important to prevent the buildup of lint dirt dust and foreign material in the unit General cleanliness prevents damage...

Страница 59: ...For more information refer to the OPERATING GUIDELINES chapter Daily Operating Procedures section Start Up procedure NOTE Repair any faulty safety devices before continuing to operate the unit 4 2 Wee...

Страница 60: ...free cloth 1 2 Check and Clean Inverters Checkandcleantheinvertersandtheirscooling ns Figure 4 2 weekly with a vacuum cleaner Failure to do so may void your warranty Required Tools metric Allen wrench...

Страница 61: ...evenly against each other Check Pneumatic Clutch Brake Roller Alignment Perform only when the unit is OFF with power disconnected Make sure the clutch brake rollers are seated evenly against each oth...

Страница 62: ...ect switch Use a small amount of dry silicon lubricant on a clean dry lint free cloth and wipe the left and right transfer carriage rails Figure 4 4 A after each 50 hours of operation Repeat Step 2 fo...

Страница 63: ...Check Transfer Clamp Assembly and Grooved Bearings Required Tools metric Allen wrench Perform only when the unit is OFF with power disconnected Turn power OFF at the main disconnect switch Move one o...

Страница 64: ...e next step Refer to the Repair section Tighten the Drive Blocks procedure Grasp the carriage assembly Figure 4 8 C check to see whether there is any loose ness by trying to wiggle it laterally If any...

Страница 65: ...eep the machine operating at peak ef ciency Perform only when the unit is OFF with power disconnected WARNING Wear protective eyewear when working with compressed air components Move the left side of...

Страница 66: ...ar B and at center right in the machine The air pressure gauges factory default settings are listed A Left Spreader Clamps Back Pressure 50 psi 345 kPa B Inlet Conveyor Lift Pressure gauge only not ad...

Страница 67: ...no visual sagging and general condition smoothness fraying and tears For belt and or ribbon adjustment and replacement instructions refer to the REPAIR chapter and the appropriate section and procedu...

Страница 68: ...aring assembly check Check Spreader Clamp Linear Bearing Assemblies Perform only when the unit is OFF with power disconnected Check the grooved bearings in the assembly by taking the spreader clamp Fi...

Страница 69: ...ing belt tension and or replacing belts refer to the REPAIR chapter Spread section and the appropriate procedure Close and secure the endframe doors 1 2 3 4 5 6 7 Check Transfer Belts Condition and Te...

Страница 70: ...nspect the lower spreader drive belts one in each endframe Figure 4 15 B and the discharge conveyor drive belt Figure 4 16 C Carefully inspect the black inlet drive belt Figure 4 17 B the red transfer...

Страница 71: ...ve chain for proper tension If the chain is worn and loose replace it Close and secure the right endframe door 1 2 3 4 5 6 4 4 Semi Annual PM 1000 hours WARNING Do not repair or correct any of these c...

Страница 72: ...ch Press the tab on the side of the plastic case Figure 4 22 A and rotate it 1 4 turn to the left to remove it from the base Figure 4 22 B The base does not need to be removed from the machine Unscrew...

Страница 73: ...y CAUTION Before using a grease other than Shell Darina EP2 check with the factory service department to verify that the grease meets speci cations and is compatible with the grease already in the bea...

Страница 74: ...ring or its roll 1 2 turn and add the remaining 1 2 stroke slowly 1 2 3 4 5 6 CAUTION Over lubrication will destroy the bearing seals and cause premature failure If a slight bead of grease forms at th...

Страница 75: ...Tools Phillips screwdriver grease gun Shell Darina EP2 Grease or equivalent clean lint free cloth Perform only when the unit is OFF with power disconnected Turn power OFF at the main disconnect switch...

Страница 76: ...each wire s connection by gently pulling on it Tighten any loose connections Close both doors 1 2 3 4 5 Check Insulation Resistance to Earth Ground Required Tools voltmeter Perform only when the unit...

Страница 77: ...requirements how power is distributed throughout the spreader feeder and the controls sensors and switches operating the unit Compressed Air System This section reviews compressed air requirements ho...

Страница 78: ...by the Chicago Dryer Company service department 5 1 Electrical System The electrical components of the unit are divided into two areas Power System Control System The power system moves the rolls and...

Страница 79: ...he rating of these fuses which is dependent on line voltage NOTE Thepowersuppliedtothe unit must match the requirements listed on the nameplate Step Down Transformers If the unit is installed in a pro...

Страница 80: ...des an explanation of each item indicated in the picture The page after shows control relays not called out in this picture CON1 CR31 INV1 CON2 INV2 INV4 INV3 Figure 5 3 Components in the electrical p...

Страница 81: ...l Relay Interconnect Stop Circuit Input Signal option CREO Control Relay Interconnect Stop Circuit Output Signal option DSC1 Main Disconnect Switch FILT1 Filter Incoming Power INV1 Inverter Left Inlet...

Страница 82: ...er Fault Contacts CR4 Control Relay Motor Protectors CR5 Control Relay Run CR6 Control Relay Run Latch CR41 CR42 Control Relays Left Inlet Touch Sensors CR43 CR44 Control Relays Right Inlet Touch Sens...

Страница 83: ...rol panel Two LED s on the communications head of the control panel show when it is receiving information from the CHI Panel RX and sending data to it TX Communications and the Control Panel All the i...

Страница 84: ...omponents are located in the I O control panel Figure 5 5 in the right endframe The table on the next page provides an explanation of each item indicated in the picture PO3 P02 TERM Figure 5 6 Control...

Страница 85: ...CONTROL COMPONENTS Module Description ANLG Analog Output Motion Control CLMP Clamp Control COMM Communications Head CHI Panel Interface INT Interlocks MOTION Motion Control PO1 PO2 PO3 DC Power Suppl...

Страница 86: ...ach photosensor Proximity Sensors The proximity sensors use a magnetic eld to detect the position of machine components When a mechanism is in the proper position this is detected by the disturbance o...

Страница 87: ...Edge Maxx Operating Principles 5 11 Top View PE45R PE24 PE24 PX52 PX11 SPREADER RAIL TRANSFER RAIL PX32 PX28 PX31 PX27 PE45E PE23 Figure 5 8 Photosensor and proximity sensor locations TOC INDEX...

Страница 88: ...sfer clamp to the spreader clamps Drops the piece to the oor reject conveyor Dark Operate Background Suppression ON PE50A PE50B Taut Sensors Detects when the atwork is close to being completely spread...

Страница 89: ...er cylinder is in the home position at the station inlet 12 mm PX32 Right PX25 Left Transfer Forward located at the end of each transfer cylinder Detects when the transfer cylinder is all he way forwa...

Страница 90: ...l the air pressure used to perform various functions The table below lists the recommended setting for each regulator These can be adjusted to meet speci c processing needs A Main High Pressure 80 psi...

Страница 91: ...ssed air to create a mechanical movement Flow Controls Flow controls Figure 5 12 work similar to regulators or the check valves used on many air cylinders They control the pressure and rate of air ow...

Страница 92: ...D and upper Figure 5 15 16 E inlet belt drive pulleys An idler pulley F is included in the drive chain so that pulleys D and E turn in opposite directions A shaft Figure 5 16 G extends through pulley...

Страница 93: ...fer components An identical set of equipment handles the left side transfer action In the right endframe the right transfer motor Figure 5 17 A powers the right transfer system A shaft from this motor...

Страница 94: ...r jaws one attached to front side and one attached to the back side of the belt move in opposite directions Theactionofthespreaderjawsispneumatically controlled Lower Spread Subsystem This discussion...

Страница 95: ...ft of the laydown assist roll and powers it On the other end of the assist roll in the right endframe is a gear Figure 5 22 E This gear drives a chain F which in turn powers another slightly smaller g...

Страница 96: ...ey G This pulley powers the side conveyor belt H which helps move the bottom of the atwork toward the transfer conveyor Transfer Conveyor Drive Subsystem Use the illustration Figure 5 24 below to iden...

Страница 97: ...Use the illustration Figure 5 24 below to identify the mechanical components of the reject conveyor drive system At the rear of the machine a motor Figure 5 25 A powers the reject drive system A shaf...

Страница 98: ...tart up Phase This phase begins when an operator pushes the green Start button at either station 24Vdc from PWS1 ows to energize the CR0 coil closing the CR0 A B and C contacts The closing of the CR0B...

Страница 99: ...sfer clamp assembly moves forward to take the corners of the atwork piece from the clutch brake rollers The I O control panel checks for a signal from PX27 to determine whether the transfer clamp is i...

Страница 100: ...int both sensors must see the piece at the same time otherwise an error condition is assumed and the piece is dropped In addition the I O control panel board must receive a signal from SVO indicating...

Страница 101: ...achine Error Conditions Various operating conditions can result in an error condition As noted if during the spread phase the taut sensors PE50A B do not simultaneously detect the piece the resulting...

Страница 102: ......

Страница 103: ...ider each system when troubleshooting the unit Each section in this chapter lists issues possible causes and solutions If an issue occurs that is not addressed in this chapter please contact your loca...

Страница 104: ...hen Shuts Down 6 11 Unit Starts Blank Message Screen 6 12 Unit Is Running Normally Then Goes into Standby State or Unit Starts and Goes Immediately Into Standby State Message reads IRONER FOLDER NOT R...

Страница 105: ...e Noise or Cylinder Outer Band is Vibrating 6 18 6 7 Spread Section Flatwork Not Properly Spread Message Reads UPPER SPREADER STALLED 6 19 Upper Spreader Clamps Bang or Drag at the Center of the Unit...

Страница 106: ...INLET CONVEYOR SENSOR FAILED MISALIGNED LEFT CORNER SENSOR FAILED MISALIGNED MATERIAL TAIL SENSOR FAILED MISALIGNED MATERIAL TAUT SENSOR FAILED MISALIGNED RIGHT CORNER SENSOR FAILED MISALIGNED TRANSF...

Страница 107: ...e MAXX Troubleshooting 6 5 6 12 Compressed Air System No Air Supply to Unit 6 28 Poor Air Pressure in Unit 6 28 No or Poor Air Supply to Air Devices 6 28 Compressed Air Supply System Error 6 29 TOC IN...

Страница 108: ...TERLOCK SERVICE CLEAR FAULT 6 10 LEFT DOOR STOP INTERLOCK SERVICE CLEAR FAULT 6 10 RIGHT DOOR STOP INTERLOCK SERVICE CLEAR FAULT 6 10 COMMUNICATION ERROR FAULTY CODE RETURNED 6 27 COMMUNICATION ERROR...

Страница 109: ...TDOWN BEFORE REMOVING 6 21 JAM SENSOR AT RIGHT WALL SHUTDOWN BEFORE REMOVING 6 21 JAM SENSOR AT INLET CONV SHUTDOWN BEFORE REMOVING 6 21 Sensor Messages SENSOR FAILED MISALIGNED INLET CONVEYOR 6 26 SE...

Страница 110: ...311 308 312 24V 24V EC1 AOC1 OC9 OC 11 OC10 24V 24V 24VOUT 24VOUT 24VOUT 315 316 319 320 323 24V 24V 24V 24V 24VOUT 324 COM MOTION CONTROL 516 24VOUT 301 516 24VOUT 24VOUT 226 225 233 234 24VOUT 530 5...

Страница 111: ...C transformer T3 or 24VDC PWS1 or PWS2 is bad Test and replace as necessary 6 Circuit breaker CB3 CB4 or CB5 is tripped dis abling 24VAC circuit or one of the 24VDC circuits Reset If circuit breaker c...

Страница 112: ...CLEAR FAULT RIGHT SIDE STOP INTERLOCK SERVICE OR CLEAR FAULT LEFT DOOR STOP INTERLOCK SERVICE OR CLEAR FAULT RIGHT DOOR STOP INTERLOCK SERVICE OR CLEAR FAULT 1 A safety switch is open in the starting...

Страница 113: ...age should be between 185v and 245v There is a motor over current Check for excessive physical load on the motor Open circuit between an inverter and its motor An inverter powered motor is bad There i...

Страница 114: ...running see next cause 2 CHI Panel faulty Check P01 wiring to CHI Panel Check CHI Panel output If necessary replace CHI Panel Unit Starts Blank Message Screen 1 No voltage at the CHI panel Check and...

Страница 115: ...r to the REPAIR chap ter and the appropriate section and procedure 3 Inverter or motor protector fault Refer to Electrical section problems Circuit Breaker Motor nverter Fault Rotating Elements Stop 1...

Страница 116: ...lace fuse Flatwork Jams at Inlet Con veyor or Inlet Conveyor Stalls 1 Poor atwork condition Make sure that the atwork is free of knots fold and tears 2 Insuf cient air pressure at the main valve bank...

Страница 117: ...ection 3 Pneumatic clutch brake malfunction Check Repair replace as necessary 4 Air valve malfunction Check Repair replace as necessary 5 Air pressure is poor Make sure the incoming air pressure is se...

Страница 118: ...ntenance procedure 2 Air valve malfunction Check For more information within this chapter refer to Compressed Air System section Repair replace as necessary 3 Fuse on output board may be bad Check Rep...

Страница 119: ...cessary Corner Grabbed then Dropped by the Transfer Clamp 1 The transfer clamps are not closing properly Adjust Refer to the REPAIR chapter Transfer Section section Transfer Clamp Check and Adjustment...

Страница 120: ...ot Working 1 Problem with reject con veyor Check For more information within this chapter refer to Reject Section section 2 Transfer conveyor drive belt is loose or slipping Check Adjust belt tension...

Страница 121: ...INTENANCE chapter Weekly PM section Lubricate Upper Spreader Rail procedure 3 Servomotor or associated component malfunction Check Consult factory if necessary 4 Taut sensors PE50 A B malfunction Chec...

Страница 122: ...gh Adjust TORQ setting Refer to the CHI PANEL OPERATION bulletin Adjust ment section Program Adjustments CHI procedure 3 The inverter may need to be adjusted Adjust the inverter Contact the factory Se...

Страница 123: ...excessive torque Adjust Contact the factory Service Department for assistance Upper Spreader Clamps Re turn to the Center too Fast 1 The SPREAD slow buffer needs to be adjusted Increase the SPREAD SL...

Страница 124: ...ive Pull to One Side 1 Black lower spreader belt gap needs adjustment Adjust Refer to the REPAIR chap ter Spread Section section Lower Spreader Belt Gap Adjustment procedure 2 The lower spreader belt...

Страница 125: ...cedure Flatwork Pieces Overlap 1 GAP settings need adjust ment Adjust Refer to the CHI PANEL OP ERATION bulletin Adjustment sec tion CHI Adjustments procedure 2 Tail sensors may be dirty misaligned or...

Страница 126: ...Between Flatwork Pieces 1 GAP settings need adjust ment Adjust Refer to the CHI PANEL OPERATION bulletin Adjustment section Program Adjustments CHI procedure 2 Tail sensors may be dirty misaligned or...

Страница 127: ...ip check for short or other problem in motor circuit 4 CR39 has failed Check Replace as necessary 5 MTR10 drive belt is loose or slipping Check Adjust belt tension as neces sary Refer to the REPAIR ch...

Страница 128: ...ocedure 3 There is an open circuit between the sensor and the input card Check connections between the sen sor and input card Main control circuit board is defective Replace Sensor is defective Replac...

Страница 129: ...ontrol module is bad Replace CHI Panel is Not Functioning Message reads COMMUNICATION ERROR NO RESPONSE FROM CON TROL 1 Serial communications cable from the CHI Panel to Wago I O control mod ule is lo...

Страница 130: ...PLES chapter Compressed Air System section Air Filter Regulators subsec tion 2 Air lter regulator auto drain is dirty Service Refer to the PREVENTIVE MAINTENANCE chapter Semi Annu al PM section Clean...

Страница 131: ...the Wago I O control modules for each air valve An LED lights for each valve Refer to the SCHEMAT ICS When the LED does not come on when the valve is supposed to open the I O module is defective and...

Страница 132: ......

Страница 133: ...k when the tension can no longer be adjusted or when atwork does not properly enter or exit the unit Replace tracking tape when it is worn smooth or when ribbons slip in place Replace the doffer roll...

Страница 134: ...led by at least two quali ed persons Using the buddy system decreases the risk of an accident Always keep hands and clothing away from the moving parts of the folder when it must be running to make re...

Страница 135: ...y approved and tested replacement parts when repairing a CHICAGO unit They are designed for each model and serial number machine Overnight shipment of most parts is available 7 3 Inlet Section Sheets...

Страница 136: ...yor should make a slight indent in the lower conveyor belt when properly adjusted Figure 7 1 However proper pressure can only be determined by the effective grasp and transport of the atwork during op...

Страница 137: ...ected Turn power off at the main disconnect switch Locate the adjustment nuts at the center of the arm under the belt Figure 7 3 Tighten the nuts to increase the tension on the spring until the belt c...

Страница 138: ...t conveyor motor cover in place and move the cover Figure 7 5 A so that the inlet belt B can be seen Loosen the nuts which secure the inlet con veyor motor in position Figure 7 5 C Pull the motor towa...

Страница 139: ...ain solenoid air valve on the inside wall of the left endframe Figure 7 6 and locate the valve s override screw Use a small screwdriver to push in the lockout screw and turn it 1 4 turn clock wise to...

Страница 140: ...tic Clutch Brake Roller Drive Belt Tension Adjustment Over time a station s power twist drive belt will stretch due to normal wear and tear Tension on the belt must be adjusted if it is noticeably sla...

Страница 141: ...ver operate the unit unless all safety covers are in place and all safety equipment is working correctly Start the unit and check the operation of the clutch rollers 4 a b 5 6 7 8 7 4 Transfer Section...

Страница 142: ...as sembly C 5th from left is for the left clamp of the right station transfer clamp as sembly D 6th from left is for the right clamp of the right station transfer clamp as sembly 1 2 3 4 5 Locate the...

Страница 143: ...fully open the jaw without dis turbing the position of the grip Tighten the screws which secure the grip in position Push the clamp jaw closed to re check the alignment Repeat the Checking the Clamps...

Страница 144: ...clamp body Figure 7 12 B Save Place the cylinder aside with its air hoses still attached Repeat Step 3 a to c with the second air cylinder Remove the four screws from the bottom of the transfer clamp...

Страница 145: ...ge rail tension on the eccentric grooved bearings Figure 7 15 must be adjusted Note that all four grooved bearings on the assembly are actually identical The eccentric bearings are identi ed as such b...

Страница 146: ...endframe 3 4 5 6 7 8 9 10 Transfer Clamp Grooved Bearing Replacement These bearings often wear down in pairs either both regular or both eccentric Even if only one grooved bearing shows signs of exces...

Страница 147: ...cloth bag in the right endframe 4 5 6 7 8 9 10 A Figure 7 18 Make Sure the at washers are correctly positioned when installing new grooved bearings B C Transfer Belt Tension Adjustment Adjust tension...

Страница 148: ...re 7 20 Two bracket assemblies hold the sections of the upper spreader belt in position B A B Loosen the bracket bolts which secure the belt and remove the bracket assembly Remove the belt from the ma...

Страница 149: ...ader Belt Gap Adjustment Spreader Clamp Mechanical Adjustment Dropped atwork during the spread operation may indicate the spreader clamps are not properly gripping the atwork The clamps can be adjuste...

Страница 150: ...tory 1 2 3 4 5 6 7 8 Upper Spreader Belt Replacement Replace the upper spreader belt when it can no longer be properly tensioned or if it becomes excessively worn cracked or frayed Required Tools 1 2...

Страница 151: ...necessary refer to Figure 7 24 The belt ends should extend 1 to 3 25 to 75 mm beyond the edges of the bracket Make sure the plastic wire ties are pulled very snug These keep the ends of the belt from...

Страница 152: ...ock Remove the end screw from the appropri ate spreader rail at the center of the unit Figure 7 26 Raise the rail slightly and slide the bear ing block off the rail Place it on a work table Remove the...

Страница 153: ...s Both conditions cause excessive wear on the belt and shorten its life Required Tools 9 16 wrench Perform only when the unit is OFF with power disconnected Turn power OFF at the main disconnect switc...

Страница 154: ...n the unit which will stretch and wear over time Belt stretching is automatically compensated for by spring loaded tension arms Replace the belts if the spreader belt teeth have been damaged when the...

Страница 155: ...re is at least a 1 4 gap be tween the tensioning nuts and the xed re taining plate Figure 7 29 to allow proper belt movement during operation 1 2 3 4 5 6 7 8 9 Lower Spreader Belt Gap Adjustment When...

Страница 156: ...in the lockout screw and turn it 1 4 turn clockwise to lock it in the in position This allows compressed air to ow to the spreader valve Move into the front middle of the machine Use care Locate the...

Страница 157: ...to verify proper adjustment Make further adjustments as necessary 13 13 14 15 16 17 18 Figure 7 34 Spreader belt gap adjustment locknut A and bolt B B A 7 6 Discharge Section Sheets and other larger...

Страница 158: ...conveyor Figure 7 35 B Loosen the locknuts Figure 7 35 C and adjust each screw the same number of turns clockwise until the ribbons are snug against the roll Test the tension by pulling up lightly on...

Страница 159: ...rge conveyor Figure 7 36 1 2 3 4 5 6 7 8 9 Repeat Steps 7 to 9 to replace additional worn ribbons Stagger the positions of the lacing clips to give the atwork a smooth ow Adjust ribbon tension followi...

Страница 160: ...because each ribbon in the set has an elasticized insert Figure 7 37 which makes it self adjusting If these ribbons lose their proper tension and or begin to slip the inserts should be replaced When t...

Страница 161: ...connecting pins from all the ribbons and move them away from the drive roll It is not necessary to remove them from the machine Remove the old tape from the drive roll Mark the center position of eac...

Страница 162: ...d ows easily into the ironer If the doffer roll is not applying suf cient pressure against the discharge ribbons it will stop rolling or only roll sporadically If the doffer roll is applying too much...

Страница 163: ...the ends of each doffer roll with a scraper coarse sandpaper or a steel brush Wipe off any remaining residue with a clean cloth Using a fresh cloth or brush apply paint thinner on the entire surface o...

Страница 164: ...winding process NOTE The drive roll cover material should be spiral wound at about a 45 angle Spiral wind the cover around the length of the roll Figure 7 43 A Trim each end of the cover so that it i...

Страница 165: ...ct Conveyor Drive Belt Tension Adjustment Reject Conveyor Ribbon Tension Adjustment Reject Conveyor Ribbon Tension Adjustment Replacement Reject Conveyor Drive and Idler Roll Tracking Tape Replacement...

Страница 166: ...ce the cover removed in Step 3 WARNING Never operate the unit unless all safety covers are in place and all safety equipment is working correctly Start the unit and check the operation of the transfer...

Страница 167: ...s Required Tools pliers permanent marker scraper sandpaper steel brush soft cloth Perform only when the unit is OFF with power disconnected Make sure there is enough 1 25 mm tape available to replace...

Страница 168: ...s 7 a b c d 8 9 Side Conveyor Drive Belt Tension Adjustment Over time a side conveyor s power twist drive belt will stretch due to normal wear and tear Tension on the belt must be adjusted if it is no...

Страница 169: ...e operation of the side conveyor 4 a b 5 6 7 8 Side Conveyor Belt Replacement Tension Spring Check Replacement Each side conveyor belt will stretch and wear over time Belt stretching is automatically...

Страница 170: ...pull the tensioning spring out from the arm tube Figure 7 51 Measure the length of the uncompressed spring If it is not 5 1 2 the spring has lost elasticity and must be replaced If the spring is good...

Страница 171: ...itch Locate the safety cover for the reject con veyor drive belt Figure 7 52 Remove the bolts which secure the cover and set it aside Remove the reject conveyor drive belt by slowly hand turning the m...

Страница 172: ...d be replaced When the cotton ribbons show excessive wear they should also be replaced Required Tools pliers Perform only when the unit is OFF with power disconnected Verify the replacement ribbons ar...

Страница 173: ...ound their tracks until all the lacing clips are accessible and aligned 1 2 3 Remove the connecting pins from all the ribbons and move them away from the drive and idler rolls It is not necessary to r...

Страница 174: ...lint or dust Use either a clean soft cloth to clean each lens In addition periodic adjustment or replacement ofsomesensorsmayberequired Theseprocedures include General Photosensor Alignment Exit Gap P...

Страница 175: ...c it should be replaced immediately All photosensors are connected using a quick release connector Replacing a photosensor is 2 step process First physically install the new sensor and then make sure...

Страница 176: ...Press the CURSOR button until the ash ing cursor is under SENSE and then press ENTER The panel display shows SENSOR ACTIVATION TEST 1 2 3 4 5 6 As appropriate If the display does not change for severa...

Страница 177: ...en return to the SENSORACTIVATION TEST message On the CHI Panel press the TEST button to re display the test selection menu Press the TEST button a second time to leave test mode completely and return...

Страница 178: ...n disconnect switch Take a small rectangular piece of white cardboard and place it in between the spreader belts Figure 7 58 A and di rectly in the sight of sight from the sensor to be adjusted Figure...

Страница 179: ...g the Photosensors Setting 7 8 9 10 Proximity Sensor Positioning Adjustment Proximity sensors are mounted close to the surface of the objects to be sensed These sensors activate when their magnetic el...

Страница 180: ...r Figure 7 61 A Cut plastic wire ties or remove any screws which are helping to secure the pigtail It must be free to move Loosen the lock nut which secures the sen sor in position Figure 7 60 B 7 61...

Страница 181: ...63 A CAUTION Adjust the position of the proximity sensor very carefully If it is struck the sensor must be replaced Loosen the outer locknut Figure 7 63 B and move the sensor closer to the target surf...

Страница 182: ...uide Rail Proximity Sensors to complete the procedure 1 2 3 4 5 6 7 Replacing a Pigtail Connector Proximity Sensor Required Tools 1 2 11 16 wrenches 1 mm shim knife scissors plastic wire ties Perform...

Страница 183: ...en and close smoothly and without banging paired air cylinders should open and close together Adjusting the exhaust air ow valves when necessary helps keep the unit operating smoothly quietly and ef c...

Страница 184: ...ow adjusted A B A B Figure 7 66 Flow control valves for the lower spreader belt push air cylinder are located under the discharge conveyor A B B A NOTE The adjustment is a little counter intuitive In...

Страница 185: ...adjustment is working correctly 5 6 7 8 9 Discharge Conveyor Air Cylinder Air Flow Adjustment Make sure the discharge conveyor is operating correctly in that it both raises and lowers smoothly and ev...

Страница 186: ...ystem 1 2 3 4 Locate the override screw on the spreader clamps back pressure solenoid air valve Figure 7 69 A With a small screwdriver push the screw in and turn it 1 4 turn clockwise to lock it down...

Страница 187: ...it is OFF with power disconnected If necessary Turn power OFF at the main discon nect switch Turn OFF the compressed air supply to the unit Make sure the compressed air system is depressurized Pull th...

Страница 188: ...s NOTE This procedure is best performed with two workers Required Tools metric Allen wrenches Perform only when the unit is OFF with power disconnected If necessary Turn power OFF at the main discon n...

Страница 189: ...ccentric cam can be tightened A B Figure 7 74 It is important that the drive blocks are securely against the drive T B A Tighten the Carriage Block Required Tools metric Allen wrench small slotted scr...

Страница 190: ...the index clamp center plate removed in Step 2 5 6 7 8 9 10 11 Increase the Air Cushion Required Tools small slotted screwdriver Perform only when the unit is OFF with power disconnected If the rear a...

Страница 191: ...e compressed air supply to the unit Make sure the compressed air system is depressurized Pull the station s transfer clamp assembly toward the center of the machine Manually move the rodless air cylin...

Страница 192: ...and retaining screw Figure 7 81 A Be careful not to remove it completely Have one worker hold back the outer band Figure 7 81 B while the other uses the end of a cleanAllen wrench or similar tool to p...

Страница 193: ...onnect switch The adjustment point is located slightly above and in front of the discharge drive roll at the center of the unit Access the ad justment point from the front of the unit Before making an...

Страница 194: ...OFF at the main disconnect switch Locate the air foil positioning bolt Figure 7 83 at the rear of the unit There is one on each side 1 2 Open the left and right endframe doors Locate the air foil pivo...

Страница 195: ...just touches the discharge ribbons Loosen the various mounting bolts and set screws as necessary to make these adjust ments Figure 7 86 A B Once adjustments are made make sure all adjustments bolts an...

Страница 196: ......

Страница 197: ...Edge Maxx 3024 024e C 1 Edge Maxx Dual Spreader Feeder CHI Panel Operation CHICAGO EDGE TYPE 0 04 PROGRAMS TOC INDEX C TOC...

Страница 198: ...tics C 6 II PROGRAMMING C 7 Start Programming C 7 Make Programming Changes C 8 End Programming C 8 III ADJUSTMENT C 9 Start Adjustment C 9 End Adjustment C 10 Ironer Speed Interlock Adjustments IRONER...

Страница 199: ...t continues to run but will not accept atwork CHI SELECT button C Turns the Gap Buster exit conveyor feature on and off SPEED buttons D Controls the speed of the unit in manual mode Pressing decreases...

Страница 200: ...ings although it would be rare for any operation to require that many The machine ships from the factory set for 4 programs To change the number of available programs in increments of 4 Within the rst...

Страница 201: ...les pre programmed settings to automatically follow the speed encoder signal from the ironer to operate MANUAL Mode PWM 1 02 KING SHEET COTTON SPEED XXX FPM CNT XXXXX When running in manual mode press...

Страница 202: ...tend the display time To reset all counts to zero press and hold the button for 3 seconds 1 2 3 4 Jam Detection If a piece of flatwork becomes jammed in the machine a flashing message on the CHI displ...

Страница 203: ...ol panel WARNING Never touch any part of the machine while it is running Serious injury could result Only trained repair personnel should work on the unit Always think carefully around moving machiner...

Страница 204: ...hed changing program settings follow these steps to save or discard changes Saving Changes Press the ENTER button to save As appropriate Press the CD button to leave program ming mode OR Press another...

Страница 205: ...a STATION button before entering adjustment mode With the desired adjustment menu dis played press the CURSOR button until the ashing cursor is under the setting to be adjusted 1 2 3 4 Sometimesitmay...

Страница 206: ...to save or discard changes Saving Changes Press the ENTER button to save The SE LECT ADJUSTMENT menu displays Press the ADJUST button to leave adjust ment mode Canceling Changes Press the ADJUST butt...

Страница 207: ...nd it Setting 1 allows the unit to operate in manual controlling its own speed Setting 2 is no longer used Refer to the table below for more information about each available function to use as a guide...

Страница 208: ...elect High Range Select Standard Setting IPACE Sets the feed rate in pieces per minute of the optional pacing lamp The same setting applies to both stations 6 12 MIN 1 Green light indicates constant t...

Страница 209: ...24VDC start control and safety circuits must be powered and working If there is a complete failure of the 24VAC circuit and CB3 and T3 are good then verify that the coils of CR0 start circuit CR1 DC...

Страница 210: ...the unit Test mode can only be entered if the spread feed system is off Make sure no STATION button is lit and the CHI Panel display reads FEEDER OFF 1 2 3 4 5 6 7 Press and hold the TEST button then...

Страница 211: ...o the TROUBLESHOOTING chapter for possible causes NOTE The numbers appearing in the messages correspond to hardware output LED s Use the schematic diagrams as a reference 10 11 12 End Testing To leave...

Страница 212: ...sfer section This test has a complex display The top line of the panel is constant and shows LTRAN F 125 0 127 I 128 This top line deals with input from the transfer rodless air cylinder proximity sen...

Страница 213: ...erent displays Each one showing for several seconds FOR 228 GRAB 221 222 BAK This line deals with the pneumatic forward movement of the transfer rodless air cylinder and closing of the right inlet sta...

Страница 214: ...andard Testing The panel display shows SENSOR ACTIVATION TEST The control system automatically begins to test each individual input device As long as the display does not change no sensor problems wer...

Страница 215: ...Section Components Inlet Conveyor Detail PL 11 Inlet Drive Mechanism PL 12 Inlet Drive Train PL 15 Transfer Section Components Transfer Clamp Assembly PL 16 Transfer Rail Support Assy PL 19 Spread Se...

Страница 216: ...SENSOR BRKT 2 1 2 x30 3 4 x12 GA 4 3210 007 1 AIR CYLINDER GUARD LEFT HAND 5 0607 340 1 L H LINEAR RAIL SUPPORT BRKT ASSY 6 0608 710 4 SENSOR CLEANING NOZZLE MOUNT 7 0608 748 3 AIR BAR SENSOR BRACKET...

Страница 217: ...R W 2 BRAKE KIT ASSY 29 2001 675 1 R H FRONT PANEL ENDFRAME 30 0603 074 1 L H REJECT CONVEYOR SUPPORT BRACKET 31 2814 026 1 BOTTOM CONVEYOR PULLEY COVER ASSY 32 2007 155 1 BOTTOM FRONT CONNECTING CHAN...

Страница 218: ...1 FRONT GUARD CHANNEL ASSEMBLY 6 N10 085 2 SHEET PLEXIGLASS 1 4 x7 1 2 x 33 2404 7 0208 428 2 AIR CYLINDER 3 4 BORE 2 STROKE W CUSH 8 0405 050 2 BEARING ROD END 1 4 FEMALE 9 3403 201 1 R H INSIDE CLUT...

Страница 219: ...5 2 AIR CYLINDER 2 1 2 BORE 20 STROKE DC 26 3407 203 1 REJECT CONVEYOR ASSEMBLY 27 2010 223 1 DISCHARGE CONVEYOR ARM 19 313 x3 x1 4 GA 28 0605 366 2 FEED GUIDE ASSY ENDPLATE 29 0608 751 1 CONVEYOR AIR...

Страница 220: ...E ROLL GROOVED W 1 BORE 3 x3 7 1205 230 1 IDLER ROLL GROOVED W BRACKET 8 1003 953 2 TEV TEX RIBBON 3 x 86 W PIN W V GUIDE 9 4215 003 4 LOCKING WASHER 1 3 4 ODx5 8 ID x14GA 10 1607 610 2 PHOTOSENSOR BA...

Страница 221: ...521 1 RAW DRIVE ROLL 3 x 136 x 11 GA 22 3211 031 1 DOFFER ROLL 3 x120 W RUBBER CANVAS 23 3211 051 1 DOFFER ROLL 3 x136 W RUBBER CANVAS 24 0607 265 1 R H DOFFER ROLL BRKT W 5 8 ID COLLAR 25 1001 188 7...

Страница 222: ...x PL 8 Right Side Bearings ID Part Number Qty Description 1 0402 763 5 BEARING HANGER 1 BORE PERM LUBE 2 0402 774 4 BEARING 1 BORE STAT MOUNT 3 0402 766 1 BEARING HANGER 1 1 4 BORE 1 1 3 1 1 1 2 2 2 2...

Страница 223: ...40 16T 1 BORE KWAY 2 STSCRW 9 1215 020 1 BUSHING 1108 5 8 BORE 10 1221 250 1 PULLEY POWER GRIP 25T 11 0608 069 1 LOWER BELT BRACKET 8 1 2 x 10 1 2 12 1215 250 2 BUSHING SDS 1 BORE 13 1221 350 2 PULLE...

Страница 224: ...FULL KWAY 9 1213 047 1 LEFT LOWER SPREADER MOTOR MOUNT 10 1221 151 1 PULLEY 14T 1 W REBORED 5 8 BORE W KWAY 11 1223 300 1 BELT TIMING 1 WIDE 12 1221 350 1 PULLEY 36 TEETH 1 WIDE 13 1215 250 1 BUSHING...

Страница 225: ...5 050 1 BEARING ROD END 1 4 FEMALE 9 0203 200 2 ELBOW FLOW CONTROL 1 8 NPT 10 0208 428 1 AIR CYLINDER 3 4 BORE 2 STROKE W CUSH 11 0205 075 1 STRAIGHT CONNECTOR 1 8 NPT x 1 4 OD 12 0608 024 2 INPUT CON...

Страница 226: ...ST BELT 4 L 38 LINKS LONG 3 4003 100 2 GREASE FITTING 1 4 28 STRAIGHT 4 1607 713 4 RECEIVER 5 1208 136 2 BRAKE CLUTCH ROLL W 5 8 SHAFT 6 0607 101 2 UPPER CLUTCH MOUNT ASSY EDGE 1 2 4 5 1 2 3 4 9 5 6 7...

Страница 227: ...1 4 OD 15 1210 007 1 SHAFT 1 1 4 OD x 27 L W FULL KWAY 16 B10 410 2 COUPLING NUT RED 3 8 x 1 4 17 1208 133 2 BRAKE CLUTCH IDLER ROLL W 1 1 4 BORE 18 1607 710 4 EMITTER 19 0608 710 2 SENSOR CLEANING NO...

Страница 228: ...3038 010k Edge Maxx PL 14 This page intentionally left blank TOC INDEX PL TOC...

Страница 229: ...0 1 V BELT DOUBLE SIDE 51 AA 51 4 1205 842 1 V BELT SHEAVE 4 1 2 OD 1 BORE 5 1205 945 1 V BELT SHEAVE 4 OD 5 8 BORE 6 0614 150 1 COLLAR 5 8 ID LOCKING 7 B06 325 1 5 8 11 x 3 1 2 HX HD M S 8 B10 726 1...

Страница 230: ...3038 010k Edge Maxx PL 16 Transfer Clamp Assembly 1 2 3 4 9 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 17 12 12 12 13 14 13 9 10 11 12 13 12 TOC INDEX PL TOC...

Страница 231: ...9 B05 597 2 1 4 20 x 1 SHOULDER BOLT HX HD 10 0405 050 2 BEARING ROD END 1 4 FEMALE 11 0208 425 2 AIR CYLINDER 7 8 BORE 1 STROKE 12 0203 200 6 ELBOW FLOW CONTROL 1 8 NPT 13 0205 775 4 BARB FITTING 1...

Страница 232: ...3038 010k Edge Maxx PL 18 This page intentionally left blank TOC INDEX PL TOC...

Страница 233: ...AIL SUPPORT BRKT ASSY 4 2003 078 1 UPPER SPREADER CENTER BOX ASSY 5 0607 339 1 R H LINEAR RAIL SUPPORT BRKT ASSY 6 1803 009 3 RUBBER BUMPER 5 x 2 x 1 THICK 7 0204 465 1 RAIL LINEAR 100 LONG 8 0402 060...

Страница 234: ...1 RAIL LINEAR 71 3 0607 345 1 CENTER BUMPER BRACKET WELDED ASSY 4 0608 728 1 LINEAR BEARING CENTER BRACKET 5 0205 075 1 STRAIGHT CONNECTOR 1 8 NPT x 1 4 OD 6 0208 435 1 AIR CYLINDER 1 1 4 BORE 2 STRO...

Страница 235: ...ET ASSEMBLY 17 0204 260 1 SPREADER CLAMP RHT 18 0608 732 1 LINEAR RAIL MOUNTING BRACKET 19 0204 265 1 SPREADER CLAMP LFT 20 0607 424 1 LH UPPER SPREADER BELT BRACKET ASSEMBLY 21 0204 471 1 L H LINEAR...

Страница 236: ...5 0607 135 1 BELT SPREADER ASSY 6 3604 200 2 SPRING COMPRESSION 1 1 8 OD 5 1 2 LONG 7 0607 132 1 OUTSIDE BELT SPREADER ASSY 8 1003 230 1 RUFF TOP RIBBON 3 x 126 W PIN 9 1003 198 1 RUFF TOP RIBBON 3 x...

Страница 237: ...BBON 3 x 123 W PIN 17 0608 059 1 BELT SPREAD OUTSIDE 47 x 8 x 10 GA 18 0608 810 1 BELT SPREADER GUIDE BRACKET 19 2010 017 1 LOWER FRONT EXTENSION ARM INSIDE 20 B15 460 1 BUSHING 1 x 5 8 14 GA NARROW 2...

Страница 238: ...511 1 BELT SPREADER BRKT 12 x 2 x 3 8 GA 6 B06 370 1 5 8 11 x 6 HX HD FULL THRD 7 0205 075 1 STRAIGHT CONNECTOR 1 8 NPT x 1 4 OD 8 0208 725 1 CYLINDER 1 1 16 BORE 5 8 STROKE NONRO 9 B10 200 2 10 32 HE...

Страница 239: ...HD M S 6 B10 200 2 10 32 HEX NUT 7 0208 725 1 CYLINDER 1 1 16 BORE 5 8 STROKE NONRO 8 0205 075 1 STRAIGHT CONNECTOR 1 8 NPT x 1 4 OD 9 B06 370 1 5 8 11 x 6 HX HD FULL THRD 10 0605 511 1 BELT SPREADER...

Страница 240: ...4 PH TR HD M S 6 B10 250 6 1 4 20 HEX NUT 7 1202 661 1 GEAR 36T 12 PITCH 1 BORE W KW 8 0608 812 2 CONVEYOR SHAFT MOUNTING BRACKET 9 0402 763 2 BEARING HANGER 1 BORE PERM LUBE 10 1210 184 1 SHAFT 1 OD...

Страница 241: ...ANGER 1 BORE PERM LUBE 2 1003 182 4 RUBBERIZED RIBBON 2 x 25 3 4 W PIN 3 1003 183 4 ELASTIC RIBBON 2 x 6 1 4 W PIN 4 1210 172 1 SHAFT 1 DIA x 30 1 2 LONG W 9 RINGS 5 3407 212 1 TRANSFER CONVEYOR TABLE...

Страница 242: ...63 4 BEARING HANGER 1 BORE PERM LUBE 3 1205 772 1 V BELT SHEAVE 2 1 2 OD 1 BORE 4 3209 424 2 RAW DRIVE ROLL 2 1 4 x 92 x 11 GA 5 1003 176 30 ELASTIC RIBBON 2 x 12 W PIN 6 3407 209 1 REJECT CONVEYOR TA...

Страница 243: ...FER CONVEYOR TABLE ASSY 6 2814 023 1 L H SIDE MOTOR COVER 7 2007 161 1 BOTTOM REAR CONNECTING CHANNEL ASSY 8 3407 203 1 REJECT CONVEYOR ASSEMBLY 9 2814 025 1 BOTTOM CONVEYOR MOTOR COVER ASSY 10 2809 3...

Страница 244: ...x35 3 4 x16 GA 2 S13 175 1 TUBING 1 1 4 SQ 11 GA 145 1 2 L 3 0608 691 1 IDLER ROLL BRACKET 3 x 6 1 4 x 10 GA 4 1205 231 1 IDLER ROLL 3 x 3 GROOVED W BEARING 5 4215 003 2 LOCKING WASHER 1 3 4 ODx5 8 I...

Страница 245: ...2809 325 2 MOTOR 1 6 HP 90 RPM 5 1210 183 2 SHAFT 1 OD x 13 3 4 L W FULL KWAY 6 1205 229 2 DRIVE ROLL GROOVED W 1 BORE 3 x3 7 0402 763 4 BEARING HANGER 1 BORE PERM LUBE 8 1003 181 2 POLYFLAKE RIBBON...

Страница 246: ...r Locations PE45R PE24 PE24 PX52 PX11 SPREADER RAIL TRANSFER RAIL PX32 PX28 PX31 PX27 PE45E PE23 PE13 PE1 PX29 PX25 PE17 PE5 PE50B PE19 PE50A PE7 PE20 PE8 PE22 PE21 PE10 PE9 PE2 PE14 R E R E R E R E T...

Страница 247: ...ROUND 1607 610 PE20 Tail Sensor Right PHOTOSENSOR REFLECT 1607 630 PE21 Upper Wall Right PHOTOSENSOR DIFFUSE 1607 620 PE22 Lower Wall Right PHOTOSENSOR DIFFUSE 1607 620 PE23 Exit Gap PHOTOSENSOR BACKG...

Страница 248: ...SV19 SV36 SV16 SV15 SV38 SV33 SV2 SV23 17 9 30 28 29 27 22 21 SPR 14 13 SPR SV SV11 SV34 SV24 SV12 SV35 SV11 SV37 SV35 SV24 SV16 SV SV23 SV15 SV12 SV36 SV19 SV20 SV34 SV33 SV2 9 17 30 28 29 27 22 21...

Страница 249: ...Brake Valves VALVE IN LINE SPRING RETURN 1 4 OD 0202 450 0202 365 0202 500 SV21 Left Transfer Clamp VALVE MODULAR BANK 0202 355 0202 360 N A SV22 Right Transfer Clamp VALVE MODULAR BANK 0202 355 0202...

Страница 250: ......

Страница 251: ...d features Edge Maxx Schematics and Parts Motor Circuits 460V Motor Circuit SC 2 230V Motor Circuit SC 6 Control Circuits 24VAC Interlock Circuit SC 10 Display Control SC 12 Controller I O Sensors Val...

Страница 252: ...SC 2 460V Motor Circuit TOC INDEX SC TOC...

Страница 253: ...401 275 RELAY 1 POLE 24VAC DC CR54 1401 275 RELAY 1 POLE 24VAC DC CR55 1401 275 RELAY 1 POLE 24VAC DC CR56 1401 275 RELAY 1 POLE 24VAC DC CR57 1401 275 RELAY 1 POLE 24VAC DC DISC1 1402 650 SWITCH DISC...

Страница 254: ...MTR5 2801 390 MOTOR 1 2 HP 3 60 230 460 1725RPM FR 56C MTR6 2801 390 MOTOR 1 2 HP 3 60 230 460 1725RPM FR 56C MTR7 2801 390 MOTOR 1 2 HP 3 60 230 460 1725RPM FR 56C MTR8 2809 325 MOTOR 1 6 HP 90 RPM...

Страница 255: ...Edge Maxx 3210 393d SC 5 This page intentionally left blank TOC INDEX SC TOC...

Страница 256: ...30 W T CON3 4 2 6 3 1 5 MP6 L31 L32 L33 MTR7 1 2HP 2 4 MP7 1 3 6 5 GND PWS1 24VDCI 00 0VDC 24VDC 2 5A U V GND R SVO S W T 2 4 MP8 1 3 6 5 CR31 GND MTR8 1 6HP 12 8 9 5 L40 L41 2 6 4 L43 1 6HP GND MTR9...

Страница 257: ...401 275 RELAY 1 POLE 24VAC DC CR54 1401 275 RELAY 1 POLE 24VAC DC CR55 1401 275 RELAY 1 POLE 24VAC DC CR56 1401 275 RELAY 1 POLE 24VAC DC CR57 1401 275 RELAY 1 POLE 24VAC DC DISC1 1402 650 SWITCH DISC...

Страница 258: ...801 390 MOTOR 1 2 HP 3 60 230 460 1725RPM FR 56C MTR5 2801 390 MOTOR 1 2 HP 3 60 230 460 1725RPM FR 56C MTR6 2801 390 MOTOR 1 2 HP 3 60 230 460 1725RPM FR 56C MTR7 2801 390 MOTOR 1 2 HP 3 60 230 460 1...

Страница 259: ...Edge Maxx 3210 393d SC 9 This page purposely left blank TOC INDEX SC TOC...

Страница 260: ...11 14 11 14 11 14 14 11 11 14 COM CR3 CR4 CR45 CR44 CR43 CR42 CR41 RIGHT SIDE E STOPS PB6 REAR FRONT PB5 PB3 LEFT RIGHT PB4 CENTER E STOPS PE45 PR45 CR45 CR43 PT43 PT44 CR44 CR42 PT42 PT41 CR41 A2 I1...

Страница 261: ...OTOR PROTECTOR MP8A 1414 685 AUX CONTACT FOR MOTOR PROTECTOR PB1 1414 130 OPERATOR MUSHROOM HEAD TURN TO RELEASE PB1B 1414 135 MOUNTING BASE PB1C 1414 285 CONTACT BLOCK 1 N C SEALED PB2 1414 130 OPERA...

Страница 262: ...14 RIGHT CORNER SENSOR 113 LEFT CORNER SENSOR 110 LOWER WALL SENSOR 109 UPPER WALL SENSOR 108 TAIL SENSOR 107 SPREAD CORNER SENSOR 106 AIR PRESSURE SWITCH 105 INLET LIFT SENSOR 104 reserved 103 reserv...

Страница 263: ...INPUT 4x24VDC LO IC5 1406 748 INPUT 4x24VDC LO IC6 1406 748 INPUT 4x24VDC LO IC7 1406 748 INPUT 4x24VDC LO IC8 1406 748 INPUT 4x24VDC LO IC9 1406 748 INPUT 4x24VDC LO KYBD1 1611 020 PANEL MPC1 1612 6...

Страница 264: ...R BLAST SV34 PX11 PE21 PE45R PE22 SPREAD TAIL P02 PE13E LEFT PE13R SV19 8 6 4 7 5 3 PE20 PE19 UPPER WALL LOWER WALL PE14E PE14R SV20 RIGHT CORNER ROLLER SENSING CONTROL CLUTCH BRAKE VALVES 2 1 CLUTCH...

Страница 265: ...CABLE PE13R 1607 713 RECEIVER PE13R C 1607 714 RECEIVER CABLE 12 PE14E 1607 710 EMITTER PE14E C 1607 711 EMITTER CABLE PE14R 1607 713 RECEIVER PE14R C 1607 714 RECEIVER CABLE 12 PE17 1607 610 PHOTOSEN...

Страница 266: ...R PE7 1607 610 PHOTOSENSOR BACKGROUND PE7 C 1607 680 CABLE 5 METER PE8 1607 630 PHOTOSENSOR REFLECT PE8 C 1607 670 CABLE 3 METER PE9 1607 620 PHOTOSENSOR DIFFUSE PE9 C 1607 670 CABLE 3 METER PS6 0203...

Страница 267: ...AN4 AN3 LG COM TORQUE OVERRIDE B 2 B 1 B 1 B 12 B 2 B 11 S S taut sensors dark operate PE50B PE50A 54 53 E STOP CON4 move complete OUTPUT INPUT 133 134 135 136 TORQ LIMIT SYNC OUT PED ZEROPT ALARM 324...

Страница 268: ...ER TRANSFER RIGHT FC14E FC14R FC13R FC13E RIGHT SPREAD CLAMP RIGHT LOWER CYL24 SV24 SV23 FC23E FC23R OPEN OPEN 4 2 5 1 3 1 5 3 4 2 FC15R FC15E OPEN SENSOR BLOWOFF UP DOWN 4 2 1 3 5 SV9 INLET CONVEYOR...

Страница 269: ...3 4 BORE 2 STROKE CYL8 0208 430 AIR CYLINDER 3 4 BORE 2 STROKE CYL9 0208 428 AIR CYLINDER 3 4 BORE 2 STROKE W CUSH FC13E 0203 200 ELBOW FLOW CONTROL 1 8 NPT FC13R 0203 200 ELBOW FLOW CONTROL 1 8 NPT F...

Страница 270: ...202 450 VALVE IN LINE SPRING RETURN 1 4 OD SV11C 0202 500 PLUG IN FOR AIR VALVE SV11S 0202 365 SOLENOID 24VDC FREE SV12 0202 450 VALVE IN LINE SPRING RETURN 1 4 OD SV12C 0202 500 PLUG IN FOR AIR VALVE...

Страница 271: ...355 VALVE MODULAR BANK SV30S 0202 360 SOLENOID 24VDC BANK SV33 0202 080 VALVE SOL 24VDC SCH 25 SV34 0202 080 VALVE SOL 24VDC SCH 25 SV35 0202 450 VALVE IN LINE SPRING RETURN 1 4 OD SV35C 0202 500 PLUG...

Страница 272: ...30 24VOUT 530 24VOUT 24VOUT 24VOUT 516 24VOUT 24VOUT AN1 AN1 AN1 AN1 1 2 C 14 NO 11 12 NC A1 A2 CR46 L40 L41 L30 L29 L28 L25 L26 L27 L21 L20 L15 L14 L19 L13 POWER GND P03 24V 24V 516 516 24VOUT 24VOUT...

Страница 273: ......

Страница 274: ......

Страница 275: ......

Страница 276: ......

Страница 277: ...kW 0 25 0 186 Exit conveyor HP kW 0 33 0 25 Upper spreader HP kW 1 0 0 745 Left floor HP kW 0 16 0 125 Right floor HP kW 0 16 0 125 Center floor HP kW 0 16 0 125 Bottom floor HP kW 0 16 0 125 Electri...

Страница 278: ......

Страница 279: ...ZE SAE 2 SAE 5 SAE 8 Cap Screws Brass Type 303 1 4 20 6 11 12 13 5 5 1 4 28 7 13 15 16 6 7 5 16 18 13 21 25 27 8 9 5 16 24 14 23 30 33 9 10 3 8 16 23 38 50 52 15 17 3 8 24 26 40 60 60 16 18 7 16 14 37...

Страница 280: ......

Страница 281: ...4 20 Pneumatic Clutch Brake Roller Alignment 4 5 Safety Equipment 4 3 Setscrews 4 12 Topic continued on next page Symbols 24 VAC Outputs Testing CHI Panel C 13 A Additional Electrical Panel Control R...

Страница 282: ...r Auto Drain 4 16 Corner Photosensors Installation 2 15 Clean and Lubricate Drive Chain 4 15 Clutch Brake Pneumatic About 5 15 Roller Alignment 7 7 Alignment Check 4 5 Drive Belt Tension Adjustment 7...

Страница 283: ...Clutch Brake Roller 7 8 Reject Conveyor 7 39 Side Conveyor 7 36 Transfer Conveyor 7 33 Tension Spring Check Replacement Side Conveyor 7 37 Drive Chain Lubricate 4 15 E Easi Glide Option Installation...

Страница 284: ...ing 6 14 Input Conveyor Installation 2 4 Inspect Air Filter Auto Drain 4 9 Drive Belts 4 14 Rodless Air Cylinders 4 7 Inspection Installation 2 3 Installation Procedures 2 3 Compressed Air Supply Conn...

Страница 285: ...6 Operating Techniques 3 15 Gap Buster Feature 3 16 Maximum Ef ciency 3 15 Maximum Feeding Speed 3 16 Operation CHI Panel C 3 Controls and Indicators C 3 Counters C 6 Jam Detection C 6 Model Type Num...

Страница 286: ...3 Safety Considerations 7 2 Ribbons Condition and Tension Check 4 11 Replacement Discharge Conveyor Broken or Missing Ribbons 7 27 Worn Ribbons 7 27 Discharge Conveyor Guide 7 28 Reject Conveyor 7 40...

Страница 287: ...eed Control CHI Panel 3 13 C 5 Automatic 3 13 C 5 Manual 3 13 C 5 Spread Section 7 17 Lower Spreader Belt Gap Adjustment 7 23 Tension Check Replacement 7 22 Drive Belt Replacement 7 22 Tension Adjustm...

Страница 288: ...acement 7 35 Drive Belt Tension Adjustment 7 33 Ribbon Tension Adjustment Replacement 7 34 Conveyor Drive Subsystem 5 20 Conveyor Gears Greasing 4 19 Convyeor Ribbons Condition and Tension Check 4 11...

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