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ENGINE 6-27
ON TE 40-50-60 SERIES:
• Install rear cab support.
• Connect cab safety lock at rear cab support.
• Install left and right island supports.
• Connect throttle cable at carburetor and retaining
brackets.
• Install radiator surge tank on island support and
connect hoses to surge tank.
• Swing control island rearward and connect to
support.
• Connect emergency brake cable at emergency
brake and retaining brackets.
• Connect choke cable at carburetor and adjust.
• Connect shift linkage at control island.
• Install the radiator, radiator support and shroud
as outlined in Section 13.
ON GE 10-20 SERIES:
• Connect neutral safety switch wire at connector
(as required).
• Install engine splash shields.
ON CE 40-50-60, ME 50-60,
SE 50-60 SERIES:
• Install the front end sheet metal (with hood and
radiator attached) as outlined in Section 11.
ON CE 10-20-30, KE 10-20 SERIES:
• Install the radiator and shroud as outlined in
Section 13.
• Install the hood as outlined in Section 11.
9. Install the air cleaner, connect battery cables, fill
cooling system and crankcase then start engine and
check for leaks.
Intake Manifold
Removal
1. Drain radiator and remove air cleaner.
2. Disconnect:
• Battery cables at battery.
• Upper radiator hose and heater hose at manifold.
• Water pump bypass at water pump.
• Accelerator linkage at pedal lever.
• Fuel line and choke cable at carburetor.
• Crankcase ventilation lines (as required).
• Spark advance hose and governor line (if so
equipped) at distributor.
3. Remove distributor cap and mark rotor position with
chalk, then remove distributor.
4. Remove (as required) oil filler bracket, air cleaner
bracket, air compressor and bracket, coil, accelera
tor return spring and bracket, and accelerator
bellcrank.
5. Remove manifold attaching bolts, then remove mani
fold and carburetor as an assembly. Discard gaskets
and seals.
6
. If manifold is to be replaced, transfer:
• Carburetor and carburetor mounting studs.
• Temperature sending unit.
• Water outlet and thermostat (use new gasket).
• Heater hose and water pump bypass adapters.
Installation
1. Clean gasket and seal surfaces on manifold, block,
and cylinder heads.
2.
Install manifold seals on block and gaskets on cyl
inder heads (fig.
2V).
Use sealer at water passages
and where seals butt to gaskets.
3. Install manifold and torque bolts to specifications in
the sequence outlined on the torque sequence chart.
4. Install (if removed) oil filler bracket, air cleaner
bracket, air compressor and bracket, coil, accelera
tor return spring and bracket and accelerator
bellcrank.
5. Install distributor, positioning rotor at chalk mark,
then install distributor cap.
6
. Connect:
• Spark advance hose and governor line (if so
equipped) at distributor.
• Crankcase ventilation lines (as required).
• Fuel line and choke cable at carburetor.
• Accelerator linkage at pedal lever.
• Water pump bypass at water pump (use new
gasket).
• Battery cables at battery.
7. Adjust choke cable and accelerator linkage as out
lined.
8
. Install air cleaner.
9. Fill with coolant, start engine, adjust ignition timing
and carburetor idle speed and mixture and check for
leaks.
Exhaust Manifolds
Removal
NOTE:
On 10 Series equipped with Air Injection
Reactor System, disconnect air manifold as out
lined in Section
6
T.
1. On vehicles so equipped, remove carburetor heater.
2. On left exhaust manifold, disconnect and remove
Delcotron.
3. On 366 cu. in. engines, remove spark plug and spark
plug shields.
4. Disconnect exhaust pipe from manifold and hang
exhaust pipe from frame with wire.
5. Bend french lock tabs, remove end bolts then remove
center bolts and remove manifold.
NOTE:
A 9/16 thin-wall
6
point socket, sharp
ened at the leading edge, and started on the head
of the bolt and tapped in place with a hammer,
simplifies bending of french locks.
Installation
1. Clean mating surfaces on manifold and head, then
install manifold in position and install center bolts
(finger-tight).
2. Install end bolts with french locks, then torque all
bolts to specifications and bend french locks on end
bolts.
3. Connect exhaust pipe to manifold. Use new gasket or
packing.
4. On 366 cu. in. engines, install spark plug shields and
spark plugs. Torque plugs to specifications.
5. On left exhaust manifold, install and connect Delco
tron. Adjust belt as outlined in Engine Tune Up.
6
. On vehicles so equipped, install carburetor heater.
7. Start engine and check for leaks.
CHEVROLET TRUCK SERVICE MANUAL
Содержание 10 Series 1967
Страница 1: ...CHASSIS V3 a n s W U gw...
Страница 2: ......
Страница 28: ......
Страница 39: ...HEATER AND AIR CONDITIONING 1A 11 EVAPORATOR OUTLET Fig 20 Airflow Schematic CHEVROLET TRUCK SERVICE MANUAL...
Страница 80: ...BODY IB 18 Fig 41 Exploded View of Level Ride Seat CHEVROLET TRUCK SERVICE MANUAL...
Страница 89: ...BODY IB 27 CHEVROLET TRUCK SERVICE MANUAL...
Страница 105: ...BODY IB 43 Fig 94 Check Link Assembly Typical CHEVROLET TRUCK SERVICE MANUAL...
Страница 117: ...BODY IB 55 Fig 116 A uxiliary Seat CHEVROLET TRUCK SERVICE MANUAL...
Страница 121: ...Fig 4 1 0 3 0 Series Truck Frame...
Страница 122: ...Fig 5 4 0 6 0 Single A xle Truck Frames Exc T ilt Cab FRAME 2 4...
Страница 124: ...CHEVROLET TRUCK SERVICE MANUAL 1 Ficu 7 4 0 6 0 Series T ilt Cab Truck Frames FRAME 2 6...
Страница 128: ...CHEVROLET TRUCK SERVICE MANUAL Fig 8 Underbody Reference Points and Dimensions Chevy Van G10 and 20 FRAME 2 10...
Страница 207: ...REAR SUSPENSION AND DRIVE LINE 4 49 Fig 91 Tandem Rear Axles and Power Divider CHEVROLET TRUCK SERVICE MANUAL...
Страница 228: ...BRAKES 5 12 TD 50 60 Fig 23 Parking Brake Cables T Models CHEVROLET TRUCK SERVICE MANUAL...
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Страница 324: ...I I...
Страница 336: ...ENGINE FUEL 6M 12 CHEVROLET TRUCK SERVICE MANUAL...
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Страница 393: ...CHEVROLET TRUCK SERVICE MANUAL CLUTCHES AND TRANSMISSIONS 7 7...
Страница 452: ...FUEL TANK AND EXHAUST SYSTEMS 8 6 Fig 7 Fuel Lines and Filter CD50 60 CHEVROLET TRUCK SERVICE MANUAL...
Страница 472: ...STEERING 9 18 Fig 31 Typical Power Steering Hose Routing CHEVROLET TRUCK SERVICE MANUAL...
Страница 474: ...w j...
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Страница 502: ...l c t r iC al 12 2...
Страница 506: ...ELECTRICAL BODY AND CHASSIS 12 6 VIEW C Fig 9 Front Lighting Assemblies CHEVROLET TRUCK SERVICE MANUAL...
Страница 532: ...ELECTRICAL BODY AND CHASSIS 12 32 Fig 42 Engine Compartment PT 20 30 CHEVROLET TRUCK SERVICE MANUAL...
Страница 535: ...ELECTRICAL BODY AND CHASSIS 12 35 Fig 45 Engine Compartment CS40 50 60 MS60 CHEVROLET TRUCK SERVICE MANUAL...
Страница 561: ...ELECTRICAL BODY AND CHASSIS 12 61 18 DG 18 DG Fig 71 Instrument Panel G A 10 20 CHEVROLET TRUCK SERVICE MANUAL...
Страница 562: ...ELECTRICAL BODY AND CHASSIS 12 62 Fig 72 Engine and Tail Lamps G A 10 20 CHEVROLET TRUCK SERVICE MANUAL...
Страница 566: ...ELECTRICAL BODY AND CHASSIS 12 66 Fig 76 Engine Compartment SE50 60 CHEVROLET TRUCK SERVICE MANUAL...
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Страница 580: ...1...
Страница 587: ...SPECIFICATIONS 7 ENGINE SECTION 6 8 25 1 on CE TE400 Series CHEVROLET TRUCK SERVICE MANUAL...
Страница 590: ...SPECIFICATIONS 10 ENGINE TORQUES CHEVROLET TRUCK SERVICE MANUAL...