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Tool Angles

 

There  are  three  important  angles  in  the  construction  of  a  cutting  tool  rake  angle,  clearance  angle  and 
plan approach angle.

 

Figure 5. Main Features of a Single Point Cutting Tool 

Rake Angle

 

Rake angle is the angle between the top face of the tool and the normal to the work surface at the cutting 
edge.  In  general,  the  larger  the  rake  angle,  the  smaller  the  cutting  force  on  the  tool,  since  for  a  given 
depth  of  cut  the  shear  plane  AB,  shown  in  Figure  4  decreases  as  rake  angle  increases.  A  large  rake 
angle  will  improve  cutting  action,  but  would  lead  to  early  tool  failure,  since  the  tool  wedge  angle  is 
relatively  weak.  A  compromise  must  therefore  be  made  between  adequate  strength  and  good  cutting 
action

.

 

Metal Being Cut

 

Cast Iron 

Hard Steel / 

Brass 

Medium 

Carbon Steel 

Mild Steel 

Aluminium

 

Top Rake Angle

 

0° 

8° 

14° 

20° 

40° 

Table 1. Typical value for top rake angle 

Clearance Angle

 

Clearance angle is the angle between the flank or front face of the tool and a tangent to the work surface 
originating  at  the  cutting  edge.  All  cutting  tools  must  have  clearance  to  allow  cutting  to  take  place. 
Clearance should be kept to a minimum, as excessive clearance angle will not improve cutting efficiency 
and will merely weaken the tool. Typical value for front clearance angle is 6° in external turning. 

Chester UK Craftsman Lathe 

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Содержание Craftsman

Страница 1: ...Craftsman Belt Drive Lathe Instruction Manual Chester UK Ltd Clwyd Close Hawarden Industrial Pk Hawarden Nr Chester Flintshire CH5 3PZ Tel 01244 531631 Email sales chesteruk net www chesteruk net...

Страница 2: ...eaker j Cutting Speed Feed k Cutting Fluid Lubric l Screw Cutting 9 10 11 12 13 14 15 16 17 18 19 20 21 22 7 Conclusion 23 8 Parts a Bed Assembly b Headstock Assembly c Gearbox Assembly d Apron Assemb...

Страница 3: ...mpany Export Education Model Engineering UK Sales all with dedicated sales personnel who are trained to answer your questions When buying from Chester you can be assured of a complete back up service...

Страница 4: ...face and or a dust mask if the cutting operation is dusty 3 Don t overreach Keep a proper footing and balance at all times 4 Never stand on a tool Serious injury could occur if the tool is tipped or i...

Страница 5: ...d areas and benches invite accidents 2 Don t use in a dangerous environment Don t use power tools in damp or wet locations or expose to rain Keep the work area well lit 3 Keep children etc at a safe d...

Страница 6: ...Do not remove this switch from the machine for any reason and check it s function frequently 2 Interlock switch on cutting area As soon as the pulley cover is open the machine will come to a stop with...

Страница 7: ...165 220 High Gear 300 410 550 655 900 1200 Feed Range 0 12 0 42mm rev Number of Inch Threads 40 Range of Inch Threads 4 112TPI Number of Metric Threads 27 Range of Metric Threads 0 25 7 5mm Max Tool...

Страница 8: ...Installation Plans Machine to stand Machine to floor 1 Craftsman Lathe 2 Tray 3 Stand 4 Adjustable iron spacer 5 Foundation bolt Chester UK Craftsman Lathe 7...

Страница 9: ...General Dimension Front view Top view A 717mm B 1310mm C 610mm D 1400mm E 1310mm Chester UK Craftsman Lathe 8...

Страница 10: ...most use of the limited time available on lathes it is essential that you use every chance to consolidate what you observe This type of work is largely self motivated and the drive and desire to find...

Страница 11: ...used to cut metal The spindle carrying the work is rotated whilst a cutting tool which is supported in a tool post is made to travel in a certain direction depending on the form of surface required I...

Страница 12: ...movement is of paramount importance too much at once could for instance result in breakage of the tool Figure 3 Types of Cutting Tool The type and design of the tools selected will depend on the job...

Страница 13: ...fe shaped Consequently a shearing action takes place when the work moves against the tool Figure 4 Basic Metal Cutting Theory Figure 4 shows a tool being moved against a fixed work piece When the cut...

Страница 14: ...early tool failure since the tool wedge angle is relatively weak A compromise must therefore be made between adequate strength and good cutting action Metal Being Cut Cast Iron Hard Steel Brass Medium...

Страница 15: ...d The angle at which the edge approaches the work should in theory be as large as possible but if too large chatter may occur This angle known as the Plan Approach Angle should therefore be as large a...

Страница 16: ...ools hardness and eventually its ability to cut Strength and Resistance to Shock At the start of a cut the first bite of the tool into the work results in considerable shock loading on the tool It mus...

Страница 17: ...el which has a hot hardness value of about 600 C possesses good strength and shock resistant properties It is commonly used for single point lathe cutting tools and multi point cutting tools such as d...

Страница 18: ...een the tool life and cutting speed is VTn C where V cutting speed in m min T tool life in min C a constant For high speed steel tools the value of C ranges from 0 14 to 0 1 and for carbide tools the...

Страница 19: ...bbon and is common when cutting most ductile materials such as mild steel copper and Aluminium It is associated with good tool angles correct speeds and feeds and the use of cutting fluid Figure 7 Con...

Страница 20: ...ool It can be minimised or prevented by using light cuts at higher speeds with an appropriate cutting lubricant Figure 9 Continuous Chip with Build up Edge Chip Breaker A chip breaker is used to break...

Страница 21: ...face of the work passes the cutting edge or point of the tool and is normally given in meters min To calculate the spindle Speed required Where N Spindle Speed RPM CS Cutting Speed of Metal m min d Di...

Страница 22: ...use Water It has a high specific heat but is poor in lubrication and also encourages rusting It is used as a cooling agent during tool grinding Soluble Oils Oil will not dissolve in water but can be...

Страница 23: ...s is done however and this you will be shown the process of screw cutting becomes relatively simple Fig 10 shows the arrangement in simplified form Figure 10 Screw Cutting Set up There are many differ...

Страница 24: ...e regularly carried out and that important surfaces such as slide ways are kept well protected so as to reduce wear and thus maintain good accuracy This aspect of good husbandry should be of interest...

Страница 25: ...Parts Bed Assembly Chester UK Craftsman Lathe 24...

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Страница 27: ...Headstock Assembly Chester UK Craftsman Lathe 26...

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Страница 31: ...Gearbox Assembly Chester UK Craftsman Lathe 30...

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Страница 34: ...Apron Assembly Chester UK Craftsman Lathe 33...

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Страница 37: ...Saddle Assembly Chester UK Craftsman Lathe 36...

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Страница 39: ...Tool Post Assembly Chester UK Craftsman Lathe 38...

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Страница 41: ...Tailstock Assembly Chester UK Craftsman Lathe 40...

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Страница 43: ...Control Rod Assembly Chester UK Craftsman Lathe 42...

Страница 44: ...Chester UK Craftsman Lathe 43...

Страница 45: ...Headstock Cover Assembly Chester UK Craftsman Lathe 44...

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Страница 47: ...Electric System Assembly Chester UK Craftsman Lathe 46...

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Страница 49: ...Follow Rest Assembly Chester UK Craftsman Lathe 48...

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Страница 51: ...Steady Rest Assembly Chester UK Craftsman Lathe 50...

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