Cherry Aerospace G84 Скачать руководство пользователя страница 3

TM-G84 

Rev.: H   DCR# 15-0406

     

DATE: 5/5/15 

       

Federal Identification Code: 11815                              

© 2015 Cherry Aerospace

 

DESCRIPTION 

The Cherry® G84 pneumatic-hydraulic Lockbolt™  installation tool 

is 

a heavy duty production tool designed for high speed, reliable 
installation of the most popular sizes of aircraft Lockbolts™. 

This powerful tool has been designed with many ergonomic 
features: light weight (7.70 lb.), (3.5 kg), low recoil and noise, a 
comfortable fit in the operator’s hand. The piston returns with a 
force of 1200 Lbs., force necessary when used for Lockbolt™ 
swaging.  

This tool can also be used to install blind bolts and rivets.  

SPECIFICATIONS FOR G84A 

Cherry® Aerospace (CHERRY®) policy is one of continuous 
development. Specifications shown in this document may be 
subject to change which may be introduced after publication. For 
the latest information always consult CHERRY®. 

AIR PRESSURE RANGE 

90 psi (6.2 bar) / 100 psi (6.89 bar) 

 

(use P1505 regulator pre-set at 100 psi) 

STROKE 

9/16 inch (14.3 mm) 

PULLING FORCE 

5,750 lbs. (25.6 kN) @ 100 psi,  

1200 lbs. (5.34 kN) on return stroke 

WEIGHT 

7.70 lbs. (3.5 kg) 

NOISE LEVEL 

less than 80 dB (A) 

VIBRATION 

less than 2.5 m/s

AIR CONSUMPTION 

0.29 SCF/cycle (8.21 L/cycle) 

 

SAFETY WARNINGS 

 

Do not use beyond the design intent; do not use substitute components for repair. 

 

Use the tool with a pressure regulator; if one is not available, use the Cherry P-1505. 

 

Operating this tool with a damaged or missing stem deflector, or using the deflector as a handle, may result in 
severe personal injury. Rotate the pin deflector facing away from the operator  

 

Wear proper PPE when operating, repairing, or overhauling this tool (                    .)  

 

Any modification will void warranty and shall be at the customer's entire responsibility.  

 

Maintain the tool in a safe working condition at all times and examined at regular intervals for damage. 

 

Before disassembling the tool for repair, refer to the maintenance instructions. All repairs shall be undertaken 
only by personnel trained in Cherry installation tools.  

 

Disconnect the air line from the tool inlet before servicing, adjusting, fitting or removing any accessory. 

 

Ensure that the vent holes do not become blocked or clogged and the hoses are in good condition. 

 

Wash thoroughly after handling the fluid; excessive contact could cause rashes.

 

 

Operating air pressure not to exceed 110 psi (7.6 bar); use of a pre-set regulator (P1505) is recommended 

 

Do not operate the tool without the pulling head in place. 

 

All retaining rings, screwed end caps, air fittings, trigger valves and pulling heads should be attached securely 
and examined at the end of each working shift. 

 

Do not pull rivet in the air or directed at any person. 

 

Do not pound on the rear of the tool head to force rivets into holes as this will damage the tool. 

 

Safety warnings must be explained all operators as part of training. 

Содержание G84

Страница 1: ...5 0406 DATE 5 5 15 Federal Identification Code 11815 2015 Cherry Aerospace 1224 E Warner Ave Santa Ana Ca 92705 Tel 1 714 545 5511 Fax 1 714 850 6093 www cherryaerospace com Original Instructions G84 Lockbolt Power Tool ...

Страница 2: ...D AND EXCLUDED BY SELLER THIS WARRANTY IS VOID IF SELLER IS NOT NOTIFIED IN WRITING OF ANY REJECTION OF THE GOODS WITHIN ONE 1 YEAR AFTER INITIAL USE BY BUYER OF ANY POWER RIVETER OR NINETY 90 DAYS AFTER INITIAL USE OF ANY OTHER PRODUCT Seller shall not be liable under any circumstances for incidental special or consequential damages arising in whole or in part from any breach by Seller AND SUCH I...

Страница 3: ...egulator if one is not available use the Cherry P 1505 Operating this tool with a damaged or missing stem deflector or using the deflector as a handle may result in severe personal injury Rotate the pin deflector facing away from the operator Wear proper PPE when operating repairing or overhauling this tool Any modification will void warranty and shall be at the customer s entire responsibility Ma...

Страница 4: ...n cycle which breaks the serrated end of the bolt The broken part pintail will eject through the rear of the riveter when using a straight pulling head and through the rear of the active area of the tool for when using offset pulling heads If the tool does not release the swaged collar after installation it can be adjusted by adding shims behind the pulling head collet If the tool still does not r...

Страница 5: ...kbolts Part numbers with an asterisk fit directly on the Cherry G84 tool the rest require adapter 744 100to fit onto the G84 tool MAXIBOLT PULLING HEADS STEP 1 STEP 2 STEP 3 CHERRYMAX PULLING HEADS AND ADAPTERS PULLING HEAD PART NO CHERRYMAX DIAMETER ADAPTER H701B 456 4 5 6 744 300 H84A 8 8 H781 456 H782 4 5 6 4 5 6 744 300 744 300 H827 8 8 744 200 H753A 456 4 5 6 744 300 H828 8 8 744 200 STRAIGHT...

Страница 6: ...igh point Keep pumping the oil until all air bubbles are out 5 Disconnect the pressure oil can from the side hole of the head cylinder 13 Replace screw 21 and Stat O Seal 22 and tighten 6 Holding a cloth over the top hole attach tool to an air source Excess fluid and will be discharged into the cloth Place the Screw 21 with the Seal 22 onto the top hole and tighten NOTE For the purpose of bleeding...

Страница 7: ...uctions Remove retaining ring 55 and muffler 54 Pull the valve plug 53 and spool subassembly 80 out with the help of tool P1178 If necessary pull the valve sleeve 46 with l tool 837B740 after dislodging the spring 47 with a needle nose pliers and pulling it out Assembly Instructions Reverse the above procedures Use Install tool 836B740 to push spring 47 into its groove HEAD SUB ASSEMBLY Disassembl...

Страница 8: ...emove and replace trigger assembly Broken power piston Service the Handle Subassembly Short stroke or low pull force Significant fluid loss Bleed the system to purge the air out If performance doesn t improve or excessive leakage continues see below Head Cylinder Fluid leakage Leaks around the seals or fittings indicate that they are not tightened to seal properly Tighten until no more leaks are o...

Страница 9: ...TM G84 Rev H DCR 15 0406 DATE 5 5 15 Federal Identification Code 11815 2015 Cherry Aerospace CROSS SECTION OF G84 9 ...

Страница 10: ...RING 2 72 530A35 BOLT SWIVEL 1 73 P 1505 PRESSURE REGULATOR 1 74 P 832 O RING DISOGRIN 1 75 700A22 GASKET 1 76 P 73 SCREW SOC HD CAP 10 24 X 5 8 4 ITEM NO PART NO DESCRIPTION QTY 744 092 SUB ASSEMBLY HEAD 1 530A16 DEFLECTOR PIN 1 2 560A17 FITTING DEFLECTOR 1 3 530A20 1 SPRING 1 4 744 083 CAP END 1 5 P 1252 O RING 1 6 P 1389 RING QUAD 1 7 P 1390 RING BACK UP 2 8 P 196 O RING 1 9 P 300 RING RETAININ...

Страница 11: ...TM G84 Rev H DCR 15 0406 DATE 5 5 15 Federal Identification Code 11815 2015 Cherry Aerospace EXPLODED VIEW OF G84 11 ...

Страница 12: ...EN 792 1 2000 A1 2008 Safety requirements Assembly power tools for non threaded mechanical fasteners ISO 8662 11 Hand held portable power tools Measurement of vibrations at the handle ISO 3744 Acoustics Determination of sound power levels of noise sources ISO 4413 2010 Hydraulic fluid power General Rules of safety ISO 4414 2010 Pneumatic fluid power General Rules of safety Signed by ______________...

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