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Series ATP Reciprocating Drive - Dual or Single Head

With Adjustable Stroke Length

Operating Manual

CP-MAN-PRD-ATP REV00 EFF. DATE 04/01/19

Page 1 of 12

Series ATP

Electric Chemical Injection Pump

Operating Manual

CheckPoint Headquarters

CheckPoint UK

CP Pumps & Systems FZE

21356 Marion Lane

C2 Lombard Centre

Shed 2, Warehouses 7 & 8

Mandeville, Louisiana 70471

Kirkhill Place, Kirkhill Industrial Estate

RAK Technology Park | P.O. Box 54796

United States of America

Dyce, Aberdeen AB21 0GU Scotland

Ras Al Khaimah | UAE

+1 (504) 340-0770

+44 (0)1224 775205

+971 (4) 8806278

Содержание ATP Series

Страница 1: ...cal Injection Pump Operating Manual CheckPoint Headquarters CheckPoint UK CP Pumps Systems FZE 21356 Marion Lane C2 Lombard Centre Shed 2 Warehouses 7 8 Mandeville Louisiana 70471 Kirkhill Place Kirkhill Industrial Estate RAK Technology Park P O Box 54796 United States of America Dyce Aberdeen AB21 0GU Scotland Ras Al Khaimah UAE 1 504 340 0770 44 0 1224 775205 971 4 8806278 ...

Страница 2: ...king 3 1 4 Safety 3 1 5 Location 3 1 6 Typical Installation Schematic 4 1 7 Connect chemical and process lines to checks 4 2 MOTOR INSTALLATION 5 2 1 Motor Requirements 5 3 INJECTION HEAD ASSEMBLY 6 3 1 Adding an Injection Head 7 4 STROKE LENGTH ADJUSTMENT 9 4 1 Adjusting the stroke length 9 5 OPERATION 10 5 1 Initial Startup 11 6 TROUBLESHOOTING 11 6 1 Pump does not stroke 11 6 2 Drive is excessi...

Страница 3: ... can be shipped as a single head or dual head pump Please ensure that unpackaged pumps are securely placed in a safe area Refer to the CheckPoint Quick Setup Guide for installation of the ATP pump 1 4 Safety The Series ATP can produce high rod loads All CheckPoint pump heads used with the ATP are designed to provide cover plates to minimize pinch points Use of the ATP with another brand of pump he...

Страница 4: ...7 PRV Discharge Lline 10 Discharge Check Valve 2 CheckPoint Chemical Filter 5 Tank Gauge 8 CheckPoint Series ATP Chemical Pump 3 Calibration Gauge Block Valve 6 Discharge Line Block Valve 9 Discharge Pressure Gauge All items in Figure 1 can be purchased from CheckPoint Call today for our latest prices on pumps gauges packages and other components CheckPoint OEM products 1 7 Connect chemical and pr...

Страница 5: ...g the process line could cause issues downstream 2 MOTOR INSTALLATION The base model Series ATP comes with the motor already installed Should you need to remove the motor for any reason install per the motor install drawing located on the CP website Installation is made easier though not required using CheckPoint s installation tool available for purchase insert part here 2 1 Motor Requirements 2 ...

Страница 6: ...th Operating Manual CP MAN PRD ATP REV00 EFF DATE 04 01 19 Page 6 of 12 3 INJECTION HEAD ASSEMBLY The base level Series ATP pump assembly comes with a single head attached to the drive assembly shown in Figure 2 FIGURE 2 INJECTION HEAD ASSEMBLY Motor and Base Removed for Clarity ...

Страница 7: ...omes with a single head but can be easily converted to a double headed configuration You will need the following assemblies Figure 3 Head Assembly Typical Figure 4 Retainer Assembly All Models 3 1 1 Install the retainer assembly clamp screw towards the front cover to the carriage assembly using 2 attach screws FIGURE 5 RETAINER ASSEMBLY AND CARRIAGE ASSEMBLY INSTALLATION Motor and Base Removed for...

Страница 8: ...EFF DATE 04 01 19 Page 8 of 12 3 1 2 Install plunger snap ring and screw assembly Loosen the clamp screw approximately turn Screw the adjusting nut into the retainer assembly NOTE The adjusting nut screwed in until it bottoms out on the end plate is full stroke FIGURE 6 PLUNGER SNAP RING AND SCREW ASSEMBLY INSTALLATION ...

Страница 9: ...T Both injection heads operate independently and have adjustable stroke lengths between 0 0 75 4 1 Adjusting the stroke length Pump Delivery Volume is controlled by adjusting the stroke length To change the stroke length the adjusting nut in the retainer assembly is screwed in or out depending upon the volume required The retainer assembly block has indicators for approximate percentage of stroke ...

Страница 10: ...lamp screw NOTE Very little clamping force is required to lock adjusting nut Do not overtighten FIGURE 8 SHOWN AT 100 STROKE FIGURE 9 SHOWN AT 50 STROKE 5 OPERATION The CheckPoint Series ATP drive requires no additional lubrication The cam bearing is sealed and the guide rods have sufficient grease in the carriage assembly prior to shipment Pump Flow Rate DC Motor The flow rate can be adjusted by ...

Страница 11: ... 5 1 4 Open the chemical supply and system pressure valves 5 1 5 Start the motor 5 1 6 Bleed the injection head 5 1 7 Adjust the flow rate 6 TROUBLESHOOTING 6 1 Pump does not stroke 6 1 1 Check the power to the motor 6 1 2 Ensure that the required amount of power is supplied to the motor and that the motor is turned on 6 1 3 Check to see if the motor power is too low 6 1 4 Ensure proper motor sizi...

Страница 12: ...s your existing pump Upon receipt of your pump we will tear it down rebuild it and report to you our findings We offer a fixed price exchange plan an actual cost plan and a consigned exchange plan Please contact CheckPoint to learn more about our unique exchange services 6 3 3 Although the Series ATP has been designed for easy operation and repair the best way to ensure continued reliable service ...

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