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Assembly instructions © 2010

PRODUCT GUIDE
MODEL 463420511

© 2010 Char-Broil, LLC Columbus, GA 31902

Printed in China

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your
grill, please visit us at

www.charbroil.com

Estimated assembly time:

35-40

minutes

If you have questions or need
assistance during assembly,
please call

1-800-241-7548

.

07/16/09

•

G438-001-060801

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared
Grilling That’s All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;
RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:

®

®

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™;   Advantage Series™; Auto-Clean™;Chef Tested™; Commercial
Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™;  FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™;
Grill 2 Go® Ice™;   Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let’s Grill
Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™;
SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™ TEC™ is a trademark of Tec Infrared Grills.

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Содержание 463420511

Страница 1: ...ill Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The Big Easy U Wild WestTradition and the following marks The following are trademarks of W C Bradley Co America s Legendary Barbeque Company Advantage Series Auto Clean Chef ...

Страница 2: ...ch heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use a...

Страница 3: ...Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply ...

Страница 4: ...vertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps sho...

Страница 5: ...eath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burne...

Страница 6: ...nades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak t...

Страница 7: ...ainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may r...

Страница 8: ...nexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not r...

Страница 9: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Страница 10: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call f...

Страница 11: ... the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak t...

Страница 12: ...arts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To ...

Страница 13: ...ing grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the ...

Страница 14: ...or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LI...

Страница 15: ...V 1 SIDEBURNER GRATE W 1 LEFT SIDE SHELF F SB X 1 DRIP PAN F SB Y 1 SIDE BURNER Z 1 LEFT CONTROL PANEL F SIDE SHELF AA 1 RIGHT SIDE SHELF BB 1 PANEL F RIGHT SIDE SHELF CC 1 SIDEBURNER LID DD 2 BUMPER F SB LID EE 1 SIDEBURNER HANDLE FF 1 RIGHT CART FRAME GG 1 LEFT CART FRAME HH 1 GROMMET F REGULATOR HOLE II 1 REAR CART BRACE JJ 1 BOTTOM SHELF KK 1 MAGNET ASSEMBLY LL 1 WING SCREW TANK Key Qty Descri...

Страница 16: ...PARTS DIAGRAM 16 S E F ZZ Q D B A LL I Y Z L C K BB JJ GG HH DD WW YY II FF EE KK CC N O VV X T MM U NN OO RR PP W V B G H J M P R S S S T T AA KK QQ SS TT UU XX ...

Страница 17: ... the non locking casters are secured at the front After all 4 casters are secure remove the Bent U Pin and save for future maintenance A Bent U pin ASSEMBLY 2 1 4 20x1 2 screw 1 Attach cart frames to bottom shelf using three 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers per panel IMPORTANT Panel with large hole must be on left side of bottom shelf 7mm lock washer 7mm flat washer Left car...

Страница 18: ...m lock washers and 5mm flat washers on each side Magnet 10 24x1 2 screws 5mm flat washers 5mm lock washers 18 Attach rear cart brace to cart frames using two 8 32x3 8 screws 4mm lock washers and 4mm flat washers on each side 4mm flat washers 4mm lock washers 8 32x3 8 screws ...

Страница 19: ...ide panel B B 8 32x3 8 machine screws Insert wire ends on lower tank exclusion wire into bottom shelf A Attach with two 8 32x3 8 screws diagonally Place upper tank exclusion wire on front brace and back brace as shown secure with two 8 32x3 8 screws and 8 32 flange nuts B Front brace 8 32x3 8 screw 8 32 flange nut Upper tank exclusion wire Lower tank exclusion wire Magnet 19 ...

Страница 20: ...abs mounted on the firebox Secure shelf brackets to cart side panel using two 1 4 20x1 2 screws fiber washers and 1 4 20 flange nuts on each bracket B Secure fascia to firebox using two 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers C This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging...

Страница 21: ...peat step 7 A on left side shelf Hang sideburner shelf on the tabs mounted on the firebox Attach shelf brackets to cart side panel using two 1 4 20x1 2 screws fiber washers and 1 4 20 flange nuts on each bracket A Secure fascia to firebox using two 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers Place drip pan on the sideburner shelf with four 8x3 8 self tap screws and 5mm fiber washers B ...

Страница 22: ...uts Sideburner Lid 8 32x3 8 screw 8 32 flange nut Insert sideburner burner into sideburner drip pan A making sure burner tube engages sideburner valve See illustration B for proper burner to valve engagement Center stud on bottom of burner fits into center hole in sideburner drip pan Secure burner to drip pan with one wing nut C Finally connect sideburner ignitor wire to sideburner electrode Burne...

Страница 23: ...firebox Flame tamer Place four flame tamers over burners by inserting tabs into slots in front of firebox Opposite ends of flame tamers rest on pins in back of firebox Place sideburner cooking grate in drip pan Sideburner Cooking Grate 23 ...

Страница 24: ... pivot wire into holes in side of grill lid Second insert leg wires into holes in sides of grill bottom Grate wires running front to back should be facing upward side to side wires downward Swing Away Cooking Grates Place cooking grates into grill bottom 24 ...

Страница 25: ...ive end facing outward Screw ignitor cap onto ignitor CAUTION Failure to install cup will cause hot grease drip from bottom of grill with risk of fire or property damage Grease Cup Wire Grease Cup Hang grease cup wire from bottom of firebox and place grease cup into grease cup wire 25 ...

Страница 26: ...cart side panel Connect regulator to tank valve securely Secure tank with tank screw at rear of bottom shelf Ensure Over Pressure Device OPD of tank valve face to front door See Use Care manual to perform the Burner Flame Check and for important safety instructions before using LP Cylinder not included CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylin...

Страница 27: ...alve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural H...

Страница 28: ... gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height R...

Страница 29: ...nnections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented cor...

Страница 30: ...NOTES 30 ...

Страница 31: ...31 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 ...

Страница 32: ......

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