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Workshop Service Manual

Articulated Tractor

MT945E
MT955E
MT965E
MT975E

North America
4205 River Green Parkway, Duluth GA 30096 USA
Challenger is a registered trademark of Caterpillar
Inc. and is used under license by AGCO.
© AGCO 2017

March 2017

79036231D

NA

English

Содержание MT945E

Страница 1: ...ated Tractor MT945E MT955E MT965E MT975E North America 4205 River Green Parkway Duluth GA 30096 USA Challenger is a registered trademark of Caterpillar Inc and is used under license by AGCO AGCO 2017...

Страница 2: ...alifornia to cause cancer birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to...

Страница 3: ...m 5 Drive train system 6 Brake system 7 Compressed air system 8 Hydraulic system 9 Electrical system 10 Cab 11 Air conditioning and heating system 12 Chassis 13 Wheels 14 Implement drive system 15 Imp...

Страница 4: ...1 11 1 1 24 High pressure lines 1 11 1 1 25 Fluid penetration 1 12 1 1 26 Batteries 1 12 1 1 27 Exhaust fumes 1 13 1 1 28 Noise prevention 1 14 1 1 29 Fire and explosion prevention 1 14 1 1 30 Fire ex...

Страница 5: ...Table of contents 1 2 Articulated Tractor 79036231D Find manuals at https best manuals com...

Страница 6: ...eal with these situations The safety section does not replace safety practices in other parts of this service manual Practice good safety to help prevent injury or death Learn how to operate the machi...

Страница 7: ...safety instructions in the manual GUID 4C201302 DBD2 4BFB 8D98 1DDED263BD6E high jpg High Fig 2 1 1 4 Safety messages The words DANGER WARNING or CAUTION are used with the safety symbol Learn these s...

Страница 8: ...ccurs A person must be alert to possible dangers This person must also have the necessary training skills and tools to do these operations correctly Incorrect operation lubrication maintenance or repa...

Страница 9: ...ch boxes tools and other loose items that are not a part of the machine Know the appropriate work location hand signals and the personnel that are authorized to give the hand signals Get hand signals...

Страница 10: ...round during an electrical storm stay away from the machine 1 1 12 Mounting and dismounting the machine Mount the machine and dismount the machine only at locations that have steps and or hand holds B...

Страница 11: ...in neutral and the engine is idling WARNING Do not use ether at any time Use will cause engine damage and or personal injury Do not start the engine until the area is free of personnel to prevent per...

Страница 12: ...to align equipment with drawbar Know the maximum dimensions of the machine When operating on icy or muddy roads reduce the travel speed to prevent losing control of machine After operating in muddy c...

Страница 13: ...e When hitting a retainer pin the retainer pin can fly out causing personal injury Make sure that there are no people in the area when hitting a retainer pin To prevent eye injury wear protective glas...

Страница 14: ...th a bare hand Remove the filler cap slowly to relieve the pressure The cooling system conditioner contains alkali Alkali can cause personal injury Do not allow alkali to contact skin eyes or mouth GU...

Страница 15: ...has a kink Outer coverings have embedded armoring The end fittings are displaced IMPORTANT Take care to contain fluids during the performance of the inspection the maintenance the testing the adjusti...

Страница 16: ...arks away from the top of the battery Do not smoke in the battery charging areas Incorrect jumper cable connections can cause an explosion causing an injury To prevent an explosion never charge a froz...

Страница 17: ...s to accumulate on machine Store fuels and lubricants in correctly identified containers away from not approved persons Store rags with oil and any flammable materials in protective containers Do not...

Страница 18: ...bbing and excessive heat during the machine operation GUID 570FBBC7 80BC 4181 8CAC 285084FC4CD3 high jpg High Fig 17 1 1 31 Public road transportation Always walk around and visually inspect the machi...

Страница 19: ...ce Number sequence number will start over at the beginning of each model year The first machine of each model year will start with sequence 1001 11 Ending Symbol NOTE For serial number breaks in this...

Страница 20: ...855 K 865 L 875 R 945 S 955 T 965 U 975 W 0738 X 0740 Y 0743 Position 8 option code definition Code Definition 0 No code A EAME ag MT700 B EAME scraper MT700 C ROW ag MT700 D ROW ag wide MT700 E ROW...

Страница 21: ...as food or beverage container s may mislead someone into drinking from them Do not pour or spill waste onto the ground down a drain or into any water source Air conditioning refrigerants escaping int...

Страница 22: ...kness Consult a dealer if additional information is needed 1 4 2 Lubricant viscosities Compartme nt or system Oil type and classification Oil viscosities Celsius Fahrenheit Engine crankcase AP168 AP16...

Страница 23: ...Water temperature regulator 1 5 1 Maintenance chart Maintenance work Service interval running hours 10 100 400 800 4000 Check the engine oil level x 1 Check the coolant level x 1 Check for oil fuel o...

Страница 24: ...Lubricate the articulation cylinder pins x Lubricate the 3 point linkage x Examine the batteries x Get a sample of the power train system oil for analysis x 1 Every 1500 hours Replace the power train...

Страница 25: ...main filter 1200 hours or annually that which occurs first Replace the DEF AdBlue tank breather Every 1500 hours Clean the power train oil suction screen Every 2000 hours Replace the air dryer cartrid...

Страница 26: ...power 2100 rpm 2100 rpm 2100 rpm low idle 1000 rpm 1000 rpm 1000 rpm electrical system 12 V 12 V 12 V maximum altitude at full power 2000 m 6560 ft 2000 m 6560 ft 2000 m 6560 ft bore and stroke 111 mm...

Страница 27: ...6th gear forward governed speed at rated power 2100 rpm 2100 rpm 2100 rpm 2100 rpm low idle 1000 rpm 1000 rpm 1000 rpm 1000 rpm electrical system 12 V 12 V 12 V 12 V maximum altitude at full power 200...

Страница 28: ...following conditions Screw tip 1 extends 6 35 mm 25 in A beyond housing Belleville springs are collapsed nearly flat after screw 2 is tightened to a torque of 11 Nm 8 1 lbf ft GUID 8A45BF90 64A6 4B49...

Страница 29: ...studs Thread Size Pound Feet lbf ft Newton Meters Nm 1 4 6 8 5 16 13 17 3 8 26 35 7 16 33 45 1 2 48 65 5 8 80 110 3 4 125 170 7 8 190 260 1 300 400 1 1 8 390 525 1 1 4 550 750 1 3 8 700 950 1 1 2 880...

Страница 30: ...ing the fitting Tighten after initial tightening as in service work Tighten both the tube and the hose connections finger tight and wrench 1 4 turn O ring fittings must be tightened as for initial ass...

Страница 31: ...sembly torque values for metric fasteners Standard High Low Thread Size Pound Feet lbf ft Newton Meters Nm Pound Feet lbf ft Newton Meters Nm Pound Feet lbf ft Newton Meters Nm M6 x 1 8 to 10 9 to 15...

Страница 32: ...ft Newton Meters Nm M6 6 8 M8 13 17 M10 26 35 M12 48 65 M16 80 110 M20 125 170 M24 300 400 M30 550 750 M36 880 1200 Metric bolt and cap screws GUID 7AF08829 E556 40A7 B8C7 61E951B65C34 high jpg High...

Страница 33: ...e machine Machine has hazard lamps and turn signals Three exterior courtesy lamps are mounted in the over hang of cab roof Deluxe lighting package consists of standard lighting package in addition to...

Страница 34: ...controlled 3 point linkage will receive category III category IVN and category IV implements Lift Capacity for non steerable 3 point linkage All models Category III and IVN 8845 kg 19 500 lb Category...

Страница 35: ...00 lb Category V 500 mm 19 7 in 5670 kg 12 500 lb NOTE Drawbar can be permitted to swing or can be in a fixed position Tire size Rolling circumference mm in 480 80 R46 5842 mm 230 in 520 85 R42 710 70...

Страница 36: ...on rear axle 21 300 46 890 68 32 Standard with four factory installed rear weights 19 300 42 530 58 42 Shipping weight includes at least 300 L 79 2 gal fuel No hubs for duals No spacer or dual triple...

Страница 37: ...1 General 1 34 Articulated Tractor 79036231D...

Страница 38: ...ving the charge air cooler 2 94 2 2 20 Installing the charge air cooler 2 104 2 2 21 Removing the air conditioning receiver dryer 2 112 2 2 22 Installing the air conditioning receiver dryer 2 115 2 2...

Страница 39: ...the user 2 212 2 10 1 Engine type designations 2 212 2 10 2 Location of the engine serial number 2 213 2 10 3 Marking of the electronic control unit 2 214 2 10 4 Lifting the engine 2 215 2 10 5 Start...

Страница 40: ...nkshaft rear oil seal 2 252 2 17 Flywheel 2 254 2 17 1 Fitting flywheel 2 254 2 18 Fitting the crankshaft hub 2 255 2 19 Timing gear assembly 2 256 2 19 1 Power take off 2 256 2 20 Lubrication system...

Страница 41: ...l feed pressure 2 275 2 23 3 Inspecting injectors 2 276 2 23 3 1 Removing the injectors CRIN3 2 276 2 23 3 2 Fitting the injectors CRIN3 2 277 2 23 4 High pressure pump 2 278 2 23 4 1 Removing the hig...

Страница 42: ...gaskets are damaged or missing 6 Replace the air filter element with a new element every year IMPORTANT Remove the air filter element only if being replaced Replace the air filter when dirty Do not cl...

Страница 43: ...ter water detector connector 1 5 Turn filter element 2 counterclockwise and remove element from mounting bracket Collect fuel into a applicable container 6 Remove the water detector 3 from the prefilt...

Страница 44: ...ve the battery disconnect switch key GUID 4402DB30 D3E1 4CE7 A77C 8973E245023C high jpg High Fig 5 3 CAUTION Safely prop open the engine cover Closing the engine cover creates a pinch point that can c...

Страница 45: ...entine belt 3 around the fan Install the main serpentine belt on all the pulleys except the alternator pulley 4 Correctly seat the belt in the pulley grooves 3 WARNING Equipment or parts under spring...

Страница 46: ...2 6 Install the battery disconnect switch key 1 GUID 4402DB30 D3E1 4CE7 A77C 8973E245023C high jpg High Fig 13 7 Turn the battery disconnect switch key 1 clockwise to connect the power 2 2 3 Removing...

Страница 47: ...ve the battery disconnect switch key 1 GUID 413DAA31 908C 454D B08A 596FDBD23FC4 high jpg High Fig 15 4 CAUTION Safely prop open the engine cover Closing engine cover creates a pinch point that can ca...

Страница 48: ...nsioner to the neutral position Remove the breaker bar GUID 4EDD3A56 8654 44ED 9A06 7EFBDC478B7E high jpg High Fig 18 2 2 4 Installing the accessories belt Procedure 1 WARNING Equipment or parts under...

Страница 49: ...CCA29DE10FF0 high jpg High Fig 21 4 Install the battery disconnect switch key 1 GUID 413DAA31 908C 454D B08A 596FDBD23FC4 high jpg High Fig 22 5 Turn the battery disconnect switch key 1 clockwise to c...

Страница 50: ...disconnect switch is shown in the off position GUID 57C975DA BFD1 4013 AE90 52262183416A high jpg High Fig 24 3 Remove the battery disconnect switch key 1 GUID 413DAA31 908C 454D B08A 596FDBD23FC4 hig...

Страница 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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