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Installation, Operation &

Maintenance Manual

CLHM-140, CLHM-190, & CLHM-190W

IRELESS

ORTABLE

IFT

YSTEM

2311 South Park Rd. Louisville, Kentucky 40219

Email:

[email protected]

Web

site:

www.challengerlifts.com

Office 800-648-5438

502-625-0700 Fax 502-587-1933

IMPORTANT:

READ THIS MANUAL COMPLETELY BEFORE

INSTALLING or OPERATING LIFT

Содержание CLHM-140

Страница 1: ...0W WIRELESS PORTABLE LIFT SYSTEM 2311 South Park Rd Louisville Kentucky 40219 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700 Fax 502 587 1933 IMPORTA...

Страница 2: ...Moving the Lift Unit in the Work Area 19 4 1 Moving the Lift Unit with the Handle 19 4 2 Moving the Lift Unit with a Forklift 19 5 Battery Information Error Bookmark not defined 5 1 Battery Type 20 5...

Страница 3: ...is to be limited to the most extreme situations WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if n...

Страница 4: ...manager must read and discuss the lift system instructions and warnings with them in a language they understand making sure that all personnel know this information and observe the proper procedures f...

Страница 5: ...524 mm min 60 in min 1 524 mm min Weight of Lift Unit 1 485 lb 674 kg 1 510 lb 685 kg 1 575 lb 714 kg Footprint of Lift Unit 560 in2 3 613 cm2 560 in2 3 613 cm2 600 in2 3 871 cm2 Ground Pressure for e...

Страница 6: ...nt Identification Lift Carriage Width Adjustment Screw Wide Model Only Door Emergency Stop Switch Lower Cover Hydraulic Handle Master ON OFF Switch Battery Charger Cord Socket Lift Carriage Hydraulic...

Страница 7: ...ibed in Section 2 12 Lift only on the same axle DO NOT raise or lower one side of a vehicle except when using Tire Mode Lift units should ALWAYS be used in pairs to lift wheels on opposite ends of the...

Страница 8: ...o that it will not be tripped over or pulled Adequate ventilation should be provided in the work area Keep hair loose clothing fingers and all parts of body away from moving parts Use only as describe...

Страница 9: ...tc The lift system can raise a vehicle as much as 69 1 753 mm when four or more units are used together but the vehicle will extend vertically above this The height of the lift unit alone at maximum l...

Страница 10: ...for any visible signs of wear or damage See the Section 10 for details about how to inspect the lift unit WARNING If you see any signs of wear or damage or if there is any indication that the lift un...

Страница 11: ...this manual are simplified versions of what is actually shown on the display to help clarify button locations and functions d Select the desired radio settings The default radio settings will be the...

Страница 12: ...position relative to the vehicle Select the round button with a number inside it that matches the current lift unit s position Once the position is selected the position button will turn green to ind...

Страница 13: ...Enable button must be pushed released and be ON green for the system to lower See Section 2 6 5 Raise When this button is pushed the lift system will raise until the button is released The Enable butt...

Страница 14: ...will be raised or lowered before the end of the shift the lift system should be locked by following the steps in Section 2 7 If the vehicle will be left in the raised position longer than 8 hours turn...

Страница 15: ...e the Enable button The button color will change from red to green indicating the button is ON The button will stay ON green for 5 seconds after it is released If no other buttons are pushed during th...

Страница 16: ...t to match the rest of the system all the screens will return to the screen shown in Section 2 5 The system will now operate as a whole with all lift units raising or lowering together 2 10 Park Mode...

Страница 17: ...w be operated as described in earlier sections The lift can be raised lowered parked and locked The maximum lifting height is limited to prevent lifting the vehicle too high causing it to become unsta...

Страница 18: ...party responsible for compliance could void the user s authority to operate this equipment NOTE This equipment has been tested and found to comply with the limits for a Class B digital device pursuan...

Страница 19: ...p the handle by pulling it toward you until the base of the lift unit is raised the desired amount above the floor The base can be raised a maximum of about 1 inch Once the base is at the desired heig...

Страница 20: ...on the lift units may cause under or overcharging that will reduce the life and capacity of the batteries The on board battery charger is mounted inside the sheet metal cabinet above the door as show...

Страница 21: ...rger leads for damage Replace the blown fuse with an identical 15A blade fuse Corrosion on Battery Terminals Battery terminals are corroded and preventing the charger leads from making a good connecti...

Страница 22: ...ge the batteries reduce service life and reduce the performance of the lift unit It is recommended to charge the batteries as often as possible especially over a weekend to maintain the uptime of the...

Страница 23: ...d before manual lowering can occur Contact the manufacturer for instructions on replacing the motor starter solenoid 6 2 Manual Lowering Any time the controls are found to not be functioning while a v...

Страница 24: ...em will know exactly how many lift units are part of the lift system and they will all be prepared to work together WARNING Failure to turn the master on off switch to the OFF position could cause ind...

Страница 25: ...e width of the carriage lift arms to be adjusted to fit a wide range of vehicles and tires The width of the carriage lift arms is adjusted by turning either end of the carriage adjustment screw See Fi...

Страница 26: ...rface b Remove the lift unit from service and turn the master on off switch to OFF c Open the door by releasing the latch on the right side d Clean around the surface of the oil fill plug to prevent c...

Страница 27: ...wer toggle switch and opening the needle valve on the power unit see Figure 6 h To make sure no additional air gets into the system the oil level in the hydraulic reservoir should be checked to ensure...

Страница 28: ...ese wires are found inside the door behind the lights f Remove the top cap cover by loosening the 4 screws shown in Figure 10 and then lifting up on the cover to remove it g Loosen the 4 screws shown...

Страница 29: ...the mechanism See Figure 12 a Apply grease to the threads on the carriage adjustment screw b Apply a thin film of grease to the surfaces shown in Figure 12 where the lift arms slide c Adjust the lift...

Страница 30: ...ntrol box is protected by a 3 Amp ATC blade type fuse The fuse is installed in the furthest right slot of the fuse block located on the back side of the door see Figure 13 Item B d Control box is prot...

Страница 31: ...on The employer owner and or manager must inspect or appoint a knowledgeable person to inspect each lift unit regularly Regular inspections should be made weekly if the lift unit is used daily or mont...

Страница 32: ...ol Panel Message Meaning Possible Solutions Recharge Needed Energy level on one or more lift unit s has dropped below desired minimum recharge before next lift Further use without recharge could short...

Страница 33: ...hronize 3 If unable to re synchronize use manual lowering procedure and re sync at ground level E Stop Red emergency stop button has been pushed IN on one or more lift units All red emergency stop but...

Страница 34: ...its must park on a down stop slot within 10 seconds 1 Raise the vehicle a few inches and try to Park again 2 Lubricate the down stop catch pawl 3 Check the down stop catch pawl positioning Comm Error...

Страница 35: ...Model CLHM Installation Operation and Maintenance Page 35 Rev 2 13 18 CLHM IOM A...

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