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Rev 12/28/09

Installation, Operation & Maintenance Manual

Four Post

Surface Mounted Lift

Models CL4P9S & CL4P9X

(9,000 lb Capacity)

200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944

Email:

[email protected]

Web site:

www.challengerlifts.com

Office 800-648-5438

502-625-0700 Fax 502-587-1933

IMPORTANT:

READ THIS MANUAL COMPLETELY BEFORE

INSTALLING or OPERATING LIFT

Содержание CL4P9S

Страница 1: ...odels CL4P9S CL4P9X 9 000 lb Capacity 200 Cabel Street P O Box 3944 Louisville Kentucky 40201 3944 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700 Fax...

Страница 2: ...h Overall 112 C Inside Columns 95 D Between Columns 160 13 4 184 15 4 E Height of Columns 84 96 F Height of Runways 6 G Width of Runways 20 H Width Between Runways 37 I Rise Height 73 85 Lifting Capac...

Страница 3: ...Models CL4P9S CL4P9X Installation Operation and Maintenance 3 Rev 12 28 09 Q4P09 IOM A doc Fig 2 Drive Under Height...

Страница 4: ...r permits office for any special instructions or approvals required for your installation Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performan...

Страница 5: ...ER COLUMN ASS Y 4 3 IDLER COLUMN ASS Y 5 2 ENTRANCE RAMP 6 2 CROSS BEAM ASS Y 7 1 POWER UNIT 8 2 FRONT WHEEL STOP 9 2 REAR WHEEL STOP 10 1 MECHANICAL LOCK BAR 11 8 SHIPPING HARDWARE 12 2 SHIPPING BRAC...

Страница 6: ...g 5 below Place cardboard between the runway and cross beam Slide the column over the ends of the slide blocks on the cross beam Repeat for each column Fig 5 Column Cross Beam Assembly 7 With help sta...

Страница 7: ...lock bar to both cross beams with the supplied hardware Tighten once cross beams are attached to the runways 17 Attach both cross beams to the runways with M12 x 35mm lg bolts lock washers and washer...

Страница 8: ...t just below impact section of bolt Drive anchor into hole until nut and washer contact base Tighten anchor bolts and recheck column for plumb Re shim as required NOTE Level bubble should not only be...

Страница 9: ...ated 15 amp single throw circuit breaker to operate lift at full capacity 37 BE CERTAIN ALL FITTINGS AND CONNECTIONS ARE TIGHT IT IS THE INSTALLERS RESPONSIBILITY TO INSURE SYSTEM IS LEAK FREE Fill th...

Страница 10: ...28 09 Q4P09 IOM A doc 1 5 4 6 Normally Open M Wiring Diagram T9 T5 T4 T6 M T8 T3 T7 T2 T1 1 2 3 4 5 6 FOR SINGLE PHASE FACTORY WIRED FOR 208 240V 6 4 2 5 3 1 RECONNECTIONS FOR 440 480V T3 T2 T1 T9 T6...

Страница 11: ...latform MOBILITY KIT Q4P09CS 1 This set of four casters when attached to the cross beams of an unloaded lift Fig 22 pick the lift up and allow it to be rolled to a different location Fig 22 Mobility K...

Страница 12: ...this lift 45 Demonstrate the operation of the lift to the owner operator and review correct and safe lifting procedures using the Lifting It Right booklet as a guide 46 Complete the Installation Check...

Страница 13: ...that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance...

Страница 14: ...ower the vehicle until the crossbeams stop against the base plate It is important to fully lower the lift to release hydraulic pressure on the system MAINTENANCE To avoid personal injury permit only q...

Страница 15: ...A doc Parts Breakdown Models CL4P9S CL4P9X IMPORTANT Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lifts Parts Distributor for pricing and avai...

Страница 16: ...Models CL4P9S CL4P9X Installation Operation and Maintenance 16 Rev 12 28 09 Q4P09 IOM A doc Parts Breakdown Fig A General Layout...

Страница 17: ...7 07 1 STRAIGHT HYD FITTING TCS4 03 00 CL4P9S 15 TCS4A 03 00 1 HYDRAULIC CYLINDER ASSEMBLY CL4P9X 16 JSZ5 5 10 06 2 M14x1 5 BULKHEAD NUT 17 JSZ5 5 10 05 2 M14 BULKHEAD FITTING 18 B40082 1 CLEVIS PIN 1...

Страница 18: ...320 CL4P9X 33D TCS4 11 01 1 DRIVER SIDE REAR CABLE 118 TCS4 01 03 00 CL4P9S 34 TCS4A 01 03 00 4 LOCK LADDER CL4P9X 35 MR6 005 4 M20 NUT 36 Q4P09 004 4 M20 LOCK NUT 37 VS10 40 17 8 M12 x 35mm Lg HEX F...

Страница 19: ...ASSEMBLY 47 TCS4 07 04 00 4 SHEAVE PIN ASSEMBLY RUNWAY 48 B31188 4 M8 x 16mm Lg HEX LOCKING FLG HD CAP SCREW 49 TCS4 07 03 1 RUNWAY SHEAVE SPACER TALL 50 TCS4 07 02 2 RUNWAY SHEAVE SPACER SHORT Replac...

Страница 20: ...Models CL4P9S CL4P9X Installation Operation and Maintenance 20 Rev 12 28 09 Q4P09 IOM A doc PARTS BREAKDOWN continued Fig D Cross Beams...

Страница 21: ...CHANICAL LOCK COUPLER 73 TCS4 04 05 1 LOCK SPACER 74 TCS4 04 04 00A 1 MECHANICAL LOCK HANDLE 75 TCS4 04 12 2 LOCK COUPLER PIVOT PIN 76 TCS4 04 10 00 1 FLANGE COUPLING MALE 77 B40116 4 SHEAVE PIN ASSEM...

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