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F.101-A 

November 2015

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

HANDY-DRILL 

Instruction and Parts Manual 

Serial Numbers: 

055188 through 159999, 

HDDR-A-150000 and up

 
 

Sold and Serviced by 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
 
 
 
 
 
 
 

The Challenge Machinery Company 

6125 Norton Center Drive 

Norton Shores, MI  49441-6081 USA 

 
 

ChallengeMachinery.com 

The  Challenge  Machinery  Company  provides  owner's  manuals  on  its 
products solely as a courtesy to its customers. See the information below 
before using this manual.  

 

These  manuals  are  for  reference  only.  These  manuals  include  products  which  are  noncurrent, 
unsupported or no longer produced by The Challenge Machinery Company, and are provided solely as 
an accommodation to our customers. By providing these manuals, The Challenge Machinery Company 
makes no representation or warranty as to the products, their current condition, or their suitability or fitness 
for  use  in  any  particular  application,  which  are  the  sole  and  independent  responsibility  of  the  product 
owner and user.  

 

Older products may not comply with current safety procedures, guidelines or regulations, and it 
is  the  product  owner's  and  user's  responsibility  to  evaluate  the  suitability  and  fitness  of  the 
products  in  their  current  use  and  application.  The  Challenge  Machinery  Company  makes  no 
representation, warranty or recommendation regarding any modifications which may be required 
on non-current or unsupported products. The Challenge Machinery Company assumes no liability 
for  any  modification  or  alteration  to  any  Challenge  product,  and  any  such  modification  or 
alteration to any Challenge product is not authorized by The Challenge Machinery Company.

 The 

availability of these manuals is solely for the purpose of providing reference information for the products.  

 

This manual may not be complete in all aspects of product maintenance and repair. 

All products should 

be used only by qualified and properly trained personnel, following proper safety procedures.

 All 

products should be regularly inspected and maintained, and their condition, application and use should 
be periodically evaluated by qualified personnel. Only qualified and properly trained technicians should 
perform maintenance, repair and replacement procedures. Attempting these procedures without proper 
training may cause machine damage or operator injury!  

 

Products may be unsupported by The Challenge Machinery Company due to age or the unavailability of 
parts from their original manufacturer. No parts or product support will be available to repair or maintain 
unsupported products. Older products may not be UL listed (if the product does not have a UL label it is 
not a listed product), and may not comply with applicable installation or other regulations or requirements 
if relocated to a new facility. Many municipalities require a product to be UL listed before an electrician 
will  connect  power  to  them.  Often  the  cost  of  updating  an  older  product  to  comply  with  current  safety 
regulations is greater than the value of the product. 

Содержание Handy-Drill

Страница 1: ...ery Company assumes no liability for any modification or alteration to any Challenge product and any such modification or alteration to any Challenge product is not authorized by The Challenge Machine...

Страница 2: ...eturn it DIRECTLY TO CHALLENGE If you bought a used machine it is important to have the following information on record at Challenge Copy this page fill in the information and send it care of The Chal...

Страница 3: ...g 10 6 4 Assemble Loose Items 10 6 5 Power Hook Up 10 7 0 Operation 11 7 1 Set Hole Spacing 11 7 2 Set Drilling Depth 11 7 3 Drilling 12 7 4 Rotate the Drilling Block 12 7 5 Empty the Paper Chips 12 8...

Страница 4: ...ore cleaning or performing maintenance See Section 2 2 Power Lockout Procedure Observe all caution labels on this machine Be sure the drill is plugged into a properly grounded outlet Be sure there is...

Страница 5: ...placed HAZARDOUS AREA Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they are for your protection Replace all guards Do not...

Страница 6: ...das en esta guillotina No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora TENGA SUMO CUIDADO al tocar y cambiar la cuchilla Heridas severas y hasta desmembramiento puede...

Страница 7: ...rication Stick for lubricating drill bits 1 4687 Drill Drift for removing drill bits 1 W 190 1 8 Hex Wrench 1 W 170 9 16 X 1 2 Wrench 1 W 130 3 16 Hex Wrench 1 W 192 3 32 Hex Wrench Short 1 Optional I...

Страница 8: ...Distance Drill to Side Guide 9 7 8 25 5cm Maximum Margin Hole Center to Sheet Edge 2 1 2 6 4cm Side Guide Trip Manual Dimensions Net Weight 70 lbs 32 kg Shipping Weight 90 lbs 41 kg Table Space 18 x...

Страница 9: ...5 0 Footprint 9 5 0 Footprint...

Страница 10: ...e by attempting to move machinery with makeshift equipment or inadequate help This machine is shipped enclosed in a corrugated carton Open the top of the carton and carefully lift machine out and set...

Страница 11: ...e required dimension as read from the scale on top of the backgauge Tighten the setscrew until the stop is held firmly in place 7 2 Set Drilling Depth Turning the adjustment knob on top of the machine...

Страница 12: ...As the drilling block wears the bottom few sheets may not be cut through Rotating the drilling block to a new position will correct this The drilling depth may also need adjustment After the drilling...

Страница 13: ...dle Clean Clean out the drill spindle frequently This will prevent any buildup in the spindle of the drill Set the Drills Correctly Do not cut too deeply into the cutting block The drill should just t...

Страница 14: ...8 0 Drilling Tips 14 NOTES...

Страница 15: ...Company provides parts with the express understanding that they are to replace parts found missing or no longer serviceable on equipment designed and or manufactured by Challenge The Challenge Machin...

Страница 16: ...end of the day or week allows the lubricants to run off without as much benefit to the machine The following guidelines will help you set up a regular maintenance schedule 9 1 1 Weekly Clean The table...

Страница 17: ...a Replace fuse b Seat chip collector s into head c Check wire connections d Readjust or replace micro switches as necessary e Replace motor starter capacitor 4 Drill head will not come down a Check fo...

Страница 18: ...11 0 Parts Lists 18 11 0 Parts Lists 11 1 Main Assembly Arch 64000 Sht 1...

Страница 19: ...612 DOWEL PIN 3 8 X 1 1 2 HD GD 1 23 H 6423 4 NUT 4 40 HEX KEP 2 24 H 6424 6 NUT 3 8 16 HEX JAM 2 25 H 6442 6 NUT 3 8 16 NYLOC 1 26 H 6910 403 SCREW 1 4 20 X 3 8 BUTTON HEAD CAP 2 27 H 6913 606 SCREW...

Страница 20: ...11 0 Parts Lists 20 11 2 Main Assembly Head 64000 Sht 2...

Страница 21: ...11 0 Parts Lists 21 Main Assembly Head 64000 Sht 2 Item Part No Description Qty 1 64007 MOTOR BRACKET 1 2 A 10172 48 BEARING SLEEVE 4 3 A 10172 55 BEARING SLEEVE 2...

Страница 22: ...11 0 Parts Lists 22 11 3 Main Assembly Head 64000 Sht 3...

Страница 23: ...BLY 1 7 64046 SWITCH COVER 1 8 64050 MODIFIED MOTOR 1 10 HP 1 9 A 10172 48 BEARING SLEEVE 4 10 A 10172 55 BEARING SLEEVE 2 11 H 6423 8 NUT 8 32 HEX KEP 4 12 H 6910 63204 SCREW 6 32 X 1 2 BUTTON HEAD C...

Страница 24: ...11 0 Parts Lists 24 11 4 Main Assembly Covers 64000 Sht 4...

Страница 25: ...32 1 9 64020 1 CHIP COLLECTOR LH 1 10 A 11074 FOOT RUBBER 4 11 H 6424 6 NUT 3 8 16 HEX JAM 1 12 H 6463 8 NUT PUSH ON SCREW RETAINER 1 13 H 6910 102403 SCREW 10 24 X 3 8 BUTTON HEAD CAP 8 14 H 6918 10...

Страница 26: ...11 0 Parts Lists 26 11 5 Backgauge Assembly 64026...

Страница 27: ...6417 10 NUT 10 24 HEX 1 14 H 6442 10 NUT 10 24 NYLOC 1 15 H 6909 406 SCREW 1 4 20 X 3 4 FLAT HEAD CAP 2 16 H 6910 408 SCREW 1 4 20 X 1 BUTTON HEAD CAP 1 17 H 6910 102404 SCREW 10 24 X 1 2 BUTTON HEAD...

Страница 28: ...11 0 Parts Lists 28 11 6 Interconnection Diagram E 3161 REV D...

Страница 29: ...11 0 Parts Lists 29 NOTES...

Страница 30: ...F 101 A November 2015...

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