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Century 400 Ninja Warrior 10070650, Руководство по эксплуатации, Страница: 1 / 54

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MODELS:

NWCU2220N

10070650

NWCU2220H

10070660

NWCU2320N

10070670

Operating instructions (ENG)

Read these instructions before using the machine.

200 PSI 

86322420-N
11/07/14

Содержание Ninja Warrior 10070650

Страница 1: ...MODELS NWCU2220N 10070650 NWCU2220H 10070660 NWCU2320N 10070670 Operating instructions ENG Read these instructions before using the machine 200 PSI 86322420 N 11 07 14 ...

Страница 2: ...solution to the carpet and then vacuums the soiled water back into the recovery tank Warranty Registration Thank you for purchasing a C400 product Warranty registration is quick and easy Your registration will allow us to serve you better over the lifetime of the product To register your product go to www century400 com support warranty register php For customer assistance 1 800 776 2436 ...

Страница 3: ... Set up 12 Heater Operation 12 Cleaning 13 Maintenance Periodic Maintenance 14 Daily Regular Maintenance 14 Vacuum Motor Replacement 15 Solution Pump Replacement 16 Pressure Regulator 17 Troubleshooting 18 PARTS Control Panel 20 Control Panel with Heat 22 Electrical with 2 Stage Vacuum 24 Electrical with Heat 3 Stage Vacuum 26 Frame 28 Heater 30 Labels 32 Pump 34 Pump with Heat 36 Recovery 38 Solu...

Страница 4: ... tenance to keep the machine and its components in good working condition They are listed in this general order Maintenance Lubrication Vacuum Motor Replacement Solution Pump Replacement Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on th...

Страница 5: ...uthorized service center Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surfaces Do not unplug machine by pulling on cord To unplug grasp the electrical plug not the electrical cord Do not handle the electrical plug or machine with wet hands Do not operate the ma...

Страница 6: ...fe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equip ment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to...

Страница 7: ...ings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them Label Circuit Interrupter 86200570 PRV 170 41 Label Warning 86244300 PRV 500955 WARNING FOR YOUR PROTECTION USE A GROUND FAULT CIRCUIT INTERRUPTER ...

Страница 8: ...te outlet that is properly installed and grounded in accordance with all local codes and ordi nances This appliance is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug in Fig A A temporary adaptor that looks like the adaptor in Fig C may be used to connect this plug to a 2 pole receptacle as shown in Fig B if a properly grounded outlet is not available The tem...

Страница 9: ...3 inches Length 30 inches Width 22 inches 10070650 Vacuum Motor Dual 2 Stage Weight Empty 115 lbs Weight Full Solution 210 lbs Power cord 1 X 25 feet 10070660 Vacuum Motor Dual 2 Stage Weight Empty 122 lbs Weight Full Solution 217 lbs Power cord 2 X 25 feet Heater 1850 watts 10070670 Vacuum Motor Dual 3 Stage Weight Empty 116 lbs Weight Full Solution 211 lbs Power cord 2 X 25 feet Height Length Wi...

Страница 10: ...olution Pump Switch 3 Vacuum 1 Switch 4 Vacuum 2 Switch 5 Heater Switch with On Light Units with Heat Only 1 2 3 4 5 6 7 8 9 10 6 Adjustable Pressure Relief Valve 7 Heater Temperature Light Units with Heat Only 8 Breaker for Vacuum 2 9 Breaker for Vacuum 1 10 Solution Accessory Tool Hook up ...

Страница 11: ...e non compatible materials are not of the type used for carpet cleaning Chemicals Suitable Chemicals Alkalis Detergents Hydroxides Soaps Vinegar Non Compatible Aldehydes Aromatics Hydrocarbons SP Butyls Carbon Tetrachloride Clorox Chlorinated Bleaches Chlorinated Hydrocarbons Lysol Methyl Ethel Ketone MEK Perchorethylene perc Phenolics Trichlorethylene D Limonene Registered Trademark Only use chem...

Страница 12: ...k the knurled collar on the quick disconnect coupler and push onto the connection on the chassis To avoid leaks check to be that a positive connection was made NOTE When using a powder cleaner pre mix with hot water in a clean container before adding to the solution tank 7 Turn pump and vacuum switch es to the on position Heater Operation NOTE Units with Heat Only The solution fittings on the mach...

Страница 13: ...djust nozzle for proper pattern clean or replace nozzle 2 Normally chemical is applied on the push stroke of the wand when cleaning Vacuuming is done on the pull stroke For heavily soiled carpets the wand may be used in a scrubbing manner applying chemical in both the push and pull stroke 3 When cleaning keep the working opening wand mouth flat on the surface being cleaned Keep the wand moving whe...

Страница 14: ...ution system Clean out recovery tank and check float valve to make sure it moves freely Clean out solution tank and remove and clean vacuum intake screen Clean outside of all tanks and check for damage Run vacuum motor for at least one minute to allow motor to dry Store with dome off tank to allow the tank to dry Check all gaskets for wear and leakage Check pump pressure observe spray pattern and ...

Страница 15: ...um Motor Carbon Brushes Replacement 3 8 9 5mm Carbon Brushes End Cap WARNING The green ground wire must be attached for safe operation See wiring diagram If armature commutator is grooved extremely pitted or not concentric the motor will need to be replaced or sent to a qualified service center Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush ho...

Страница 16: ...ution Pump Replacement Only qualified maintenance personnel are to perform the following repairs PUMP REPLACEMENT KITS 200 PSI CAM BEARING KIT 86201170 PRV NO 250 79G VALVE O RINGS KIT 86201160 PRV NO 250 79F PLUNGER SEALS KIT 86201150 PRV NO 250 79E ...

Страница 17: ...up with Superlube lubricant monthly or when pressure drop seems excessive 1 Turn unit off before lubricating 2 Remove cap spring and spring retainer plate 3 With fingertips remove piston and u cup 4 Wipe piston and u cup clean of any film or scale 5 Lubricate the piston and u cup with Superlube 6 Reassemble regulator 7 With pump ON re adjust pressure regulator for normal operation Lubricate U Cup ...

Страница 18: ...rn off power drain recovery tank Pump runs no solution Pump inlet screen plugged Clean inlet screen Pump not primed Prime pump with priming hose Internal or external solution line damaged and leaking Replace Pump runs loss of pressure Internal pump components wearing out Replace see pump kit components Check valves in pump head for particles or cuts in seals Take piston from BPR and lubricate with...

Страница 19: ...86322420 NINJA WARRIOR 200 PSI PARTS ...

Страница 20: ...20 86322420 NINJA WARRIOR 200 PSI Control Panel 10 12 7 8 9 10 11 3 6 1 4 2 5 ...

Страница 21: ...450 22015 1 COUPLER 1 4 QD 4 86197390 31021 1 ELBOW 1 4NPT 45D STREET 5 86005700 57104 2 NUT 10 32 HEX W STAR 6 86276820 70740 6 SCR 10 32 X 1 2 PTHMS BLK NP 7 86007140 72130 3 SWITCH SPST 2 POSITION ROCKER 8 86008900 80845 2 BOOT SEAL PUSH BUTTON 7 16 9 86323510 1 PANEL CONTROL 200 10 86313020 2 GASKET 125 T X 25 W X 15 6 11 86313030 4 GASKET 125 T X 25 W X 7 2 12 86318320 2 BREAKER 13A 250VAC 32...

Страница 22: ...22 86322420 NINJA WARRIOR 200 PSI Control Panel with Heat 5 2 11 10 10 1 4 12 6 3 7 8 9 13 14 15 ...

Страница 23: ...W 1 4NPT 45D STREET 5 86005700 57104 2 NUT 10 32 HEX W STAR 6 86276820 70740 6 SCR 10 32 X 1 2 PTHMS BLK NP 7 86007140 72130 3 SWITCH SPST 2 POSITION ROCKER 8 86008900 80845 2 BOOT SEAL PUSH BUTTON 7 16 9 86313840 1 PANEL CONTROL 200 HT 10 86313020 2 GASKET 125 T X 25 W X 15 6 11 86313030 4 GASKET 125 T X 25 W X 7 2 12 86318320 2 BREAKER 13A 250VAC 32VDC 13 86318780 1 LIGHT ASM HEATER 120V 14 8631...

Страница 24: ...24 86322420 NINJA WARRIOR 200 PSI Electrical with 2 Stage Vacuum 3 18 19 16 6 15 14 13 10 3 1 12 9 17 5 7 11 2 4 8 ...

Страница 25: ...00 73200 1 STRAIN RELEIF 1 2 NPT FLEX 7 86255900 73538 2 STANDOFF 6 32 X 5 8 HEX NYL 8 86010630 87013 2 WASHER 1 4 X 5 8 FLAT SS 9 86316460 1 BRKT ELECTRICAL 10 86316540 1 CONNECTOR 5 POS PUSH WIRE 11 86316700 1 BRKT CORD STRAIN RELIEF 12 86318620 1 CORD ASM 14 3 SJT X 25 BLK 13 86319090 1 FUSE HOLDER PANEL MNT 14 86319110 1 FUSE 1 4 X 1 1 4 4A 15 86317580 1 BRKT CORD BLANK 16 86005810 57245 2 NUT...

Страница 26: ...26 86322420 NINJA WARRIOR 200 PSI Electrical with Heat 3 Stage Vacuum 6 8 4 2 11 7 5 17 9 12 1 3 10 15 13 14 16 3 18 19 ...

Страница 27: ...00 73538 2 STANDOFF 6 32 X 5 8 HEX NYL 8 86010630 87013 2 WASHER 1 4 X 5 8 FLAT SS 9 86316460 1 BRKT ELECTRICAL 10 86316540 2 CONNECTOR 5 POS PUSH WIRE 1 REQ FOR 3 STAGE VACUUM MACHINES 11 86316700 2 BRKT CORD STRAIN RELIEF 12 86318620 2 CORD ASM 14 3 SJT X 25 BLK 13 86319090 2 FUSE HOLDER PANEL MNT 1 REQ FOR 3 STAGE VACUUM MACHINES 14 86319100 1 FUSE 1 4 X 1 1 4 15A MACHINES WITH HEAT ONLY 15 863...

Страница 28: ...28 86322420 NINJA WARRIOR 200 PSI Frame 1 2 3 4 5 6 7 8 9 10 11 ...

Страница 29: ...5 8 SHAFT 3 86005810 57245 8 NUT 1 4 20 HEX NYLOCK SS 4 86276080 70595 1 SCR 10 32 X 1 PPHMS GRN 5 86010630 87013 8 WASHER 1 4 X 5 8 FLAT SS 6 86005700 57104 2 NUT 10 32 HEX W STAR 7 86010730 87088 4 WASHER 5 8 X 1 3 16 FLAT SS 8 86300070 2 HUBCAP 9 75 WHEEL 9 86309790 2 WHEEL 12 X 2 25 10 86312830 1 FRAME 5 8 AXLE DUAL VAC 11 86277500 70853 8 SCR 1 4 20 X 5 8 CARR SS ...

Страница 30: ...30 86322420 NINJA WARRIOR 200 PSI Heater 1 2 2 9 7 3 6 5 8 7 6 4 20 14 TO CONSOLE SOLUTION FROM PUMP 10 14 13 17 13 13 12 11 19 18 13 15 16 ...

Страница 31: ...SS 7 86318310 2 CLAMP 3 25 WORM GEAR SS 8 86318410 1 BRKT HEATER MOUNT 9 86318750 1 HEATER ASM 1850W 120V 10 86006180 66095 1 PLUG 1 8 MPT HEX BRASS 11 86199980 130 14 1 CARTRIDGE HEATER 5 8 X 10 12 86201790 130 14C 1 THERMOSTAT RESET 302 13 86200870 300 06A 7 SCR 6 X 3 16 PHSMS B 14 86010650 87018 3 WASHER 10 X 9 16 FLAT 15 86266020 76029L 1 TERM 14GA 25 FEMALE 16 86266130 76044L 1 TERM 14GA MALE...

Страница 32: ...32 86322420 NINJA WARRIOR 200 PSI Labels 3B 1 2 3A ...

Страница 33: ...0 PSI 33 Labels REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86318260 1 LABEL NINJA WARRIOR LH 2 86318270 1 LABEL NINJA WARRIOR RH 3A 86318280 1 LABEL NINJA WARRIOR W HEAT 3B 86318290 1 LABEL NINJA WARRIOR W O HEAT ...

Страница 34: ...34 86322420 NINJA WARRIOR 200 PSI Pump 21 6 5 7 3 1 9 17 12 7 TO SOLUTION TANK 24 22 16 7 2 15 16 11 FROM SOLUTION TANK 23 8 7 13 20 19 6 14 1 18 10 17 4 1 TO SOLUTION OUTLET ...

Страница 35: ...B 3 8MPT X 3 8HOSE 90 10 86270990 57090 4 NUT 10 32 HEX NYLOCK SS 11 86005710 57105 1 NUT 1 4 20 HEX W STAR WASHER 12 86274280 70161 4 SCR 10 32 X 1 3 8 PPHMS 13 86197760 78308 1 TEE 1 4 STREET 14 86184900 790601 1 ELBOW 45DEG 1 4MPT x 1 2H BR 15 86233410 81270 1 CLAMP 3 4 DIA CUSHION 406 DIA 16 86010630 87013 2 WASHER 1 4 X 5 8 FLAT SS 17 86010650 87018 8 WASHER 10 X 9 16 FLAT 18 86201140 1 PUMP ...

Страница 36: ...36 86322420 NINJA WARRIOR 200 PSI Pump with Heat 17 12 1 11 15 2 8 7 13 20 19 6 14 18 10 17 4 1 TO HEATER 21 6 5 7 3 1 9 7 TO SOLUTION TANK 16 FROM SOLUTION TANK ...

Страница 37: ...T 8 86197390 31021 1 ELBOW 1 4NPT 45D STREET 9 86240500 40095 1 HOSEBARB 3 8MPT X 3 8HOSE 90 10 86270990 57090 4 NUT 10 32 HEX NYLOCK SS 11 86355740 1 BRKT P P BPR 12 86274280 70161 4 SCR 10 32 X 1 3 8 PPHMS 13 86197760 78308 1 TEE 1 4 STREET 14 86184900 790601 1 ELBOW 45DEG 1 4MPT x 1 2H BR 15 86270850 57026 3 NUT 8 32 HEX NYLOCK 16 86317840 1 HOSE PULSE 16 1 4MPT X 1 4MPT 17 86010650 87018 8 WAS...

Страница 38: ...38 86322420 NINJA WARRIOR 200 PSI Recovery 17 9 7 1 10 12 13 10 5 20 16 14 8 2 4 19 3 15 18 11 6 21 10 ...

Страница 39: ...20 X 5 8 HHCS SS 8 86275800 70546 6 SCR 8 X 3 4 PFHT S BLK ZINC 9 86010630 87013 4 WASHER 1 4 X 5 8 FLAT SS 10 86010670 87029 6 WASHER 5 16 X 3 4 SS 11 86323330 2 WASHER 1 4 ID X 1 0 OD FLAT BLK 12 86011020 89202 2 WHEEL 3 DIA CUSHION RUBBER 13 86001350 140390 2 BUSHING SPANNER 435 X 1 10 14 86311510 1 ADAPTER FLOAT 30 DEG 2 15 86312360 1 TANK RECOVERY TRIMMED 16 86313040 1 SCRN FLOAT SHTOFF 2 17 ...

Страница 40: ...40 86322420 NINJA WARRIOR 200 PSI Solution 7 14 24 22 1 1 1 23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ...

Страница 41: ...86324210 4 SCR 1 4 20 X 5 8 BHCS BLK 10 86276160 70604 2 SCR 10 32 X 5 8 PPHMS BLK 11 86007970 73864 1 STRAINER 3 8 IN NPT 60 MESH 12 86233410 81270 2 CLAMP 3 4 DIA CUSHION 406 DIA 13 86010670 87029 2 WASHER 5 16 X 3 4 SS 14 86010630 87013 12 WASHER 1 4 X 5 8 FLAT SS 15 86323330 2 WASHER 1 4 ID X 1 0 OD FLAT BLK 16 86311990 1 HINGE 9 5 LG X 074 THK 17 86312000 1 LID SOLUTION COVER 18 86312010 1 LI...

Страница 42: ...42 86322420 NINJA WARRIOR 200 PSI Vacuum 2 Stage 3 Stage 12 11A 10 9 8A 7 6 5 4 3 2 1 4 13A 11B 8B 13B ...

Страница 43: ... VACUUM DUAL 7 86312990 1 GASKET VAC MANIFOLD DUAL 8A 86314710 8 SCR 1 4 20 X 5 50 HHCS PLT 2 STAGE 8B 86277840 00 000167 8 SCR 1 4 20 X 6 5 HHCS PLT 3 STAGE 9 86317630 8 SCR 8 X 3 4 PPHSMS TYPE AB 10 86318300 1 HOSE VAC 2 0 ID X 18 5 L 11A 86318760 2 VAC ASM 2 STAGE 120V 11B 86318770 2 VAC ASM 3 STAGE 120V 86135320 140687 SP BRUSHES SET 120V VAC 12 86312080 2 COVER VAC MOTOR 13A 86312220 2 BASE V...

Страница 44: ...e Vacuum 1 VACUUM VACUUM PUMP SWITCH SWITCH SWITCH TERMINAL BLOCK MOTOR MOTOR MOTOR POWER CORD BLK WHT WHT 7 WHT 8 WHT WHT BLK BLK WHT GRY WHT BLU 1 BLU BLK 2 GRY 3 GRN GRN GRN GRN GRN 13AMP 13AMP 4AMP VACUUM VACUUM PUMP CB CB FUSE M M M M M M M M M ...

Страница 45: ...86322420 NINJA WARRIOR 200 PSI 45 Wiring 2 Stage Vacuum REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 98407900 1 HARNESS KIT SINGLE CORD ...

Страница 46: ...ACUUM PUMP SWITCH SWITCH SWITCH MOTOR MOTOR MOTOR POWER CORD PANEL POWER CORD 1 TERMINAL BLOCK FUSE GRN GRN GRN GRN GRN GRN BLK BLK WHT 7 WHT 8 WHT WHT WHT BLK 5 BLK WHT 4 GRY 3 BLU 1 BLU BLK 2 BLK GRY WHT 13AMP 13AMP 4AMP M M M VACUUM M M M VACUUM M M M PUMP CB CB ...

Страница 47: ...86322420 NINJA WARRIOR 200 PSI 47 Wiring 3 Stage Vacuum REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 98407910 1 HARNESS KIT DUAL CORD ...

Страница 48: ...ITCH SWITCH SWITCH MOTOR MOTOR MOTOR POWER CORD PANEL POWER CORD TERMINAL BLOCK HEAT SWITCH FUSE FUSE 1 GRY WHT BRN WHT BLK WHT 4 BLK 5 BLU 1 BLU BLK 2 GRY 3 BRN 13 WHT WHT 15 WHT 14 WHT 7 WHT 8 WHT BRN 16 BRN 16 YEL 12 YEL 12 GRN GRN WHT WHT BLK BLK BLK THERMO LIGHT GRN 13AMP 13AMP 4AMP 15AMP JUMPER HEATER M M ...

Страница 49: ...86322420 NINJA WARRIOR 200 PSI 49 Wiring with Heat REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 98407920 1 HARNESS KIT HEATED ...

Страница 50: ...COVER CLEAR 6 W RIM 86319110 FUSE 1 4 X 1 1 4 4A 86319100 FUSE 1 4 X 1 1 4 15A HEATED MODELS 86318760 VAC ASSY 2 STG 120V 2 STG MODELS 86318770 VAC ASSY 3 STG 120V 3 STG MODELS 86007140 72130 SWITCH SPST 2 POSITION ROCKER 86317850 SWITCH LIGHTED 2 POSITION ROCKER HEATED MODELS 86309790 WHEEL 12 X 2 25 86001660 41236 HUBCAP 5 8 SHAFT 86007970 73864 STRAINER 3 8 NPT 60 MESH 86201040 250 73C CAM BEAR...

Страница 51: ...86322420 NINJA WARRIOR 200 PSI 51 Serial Numbers REF NO MODEL SERIAL 1 N A ...

Страница 52: ...52 86322420 NINJA WARRIOR 200 PSI Notes ...

Страница 53: ... Non PE Parts Service Labor Travel Ninja Sensei Spot Plus Hurricane and Turbo Mist 10 years 1 year 90days None Polishers Elec Burnishers 3 years 90days None All others 5 years 1 year 90days None UPV12 Upright Vacuum Vacuum motor belts 2 years All other parts 1 year 90days None Product exceptions and Exclusions Extractor brush motors pump motors ALL PC boards and electronics ALL Vacuum motors Excep...

Страница 54: ...ssary to correct any failure due to improper pre delivery service and inspection by the selling dealer 5 Time for cleaning units in preparation for repair 6 Any repairs resulting from poor initial service work or improper diagnosis 7 Any design alterations performed by an organization not authorized or specified by CENTURY 400 8 High pressure washing 9 Damage due to electrical components exposed t...

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