Installation Instructions for CAVILOCK CL400
ADA Magnetic Passage Handle
Before you Start:
1.
This handle has been manufactured to specifications which cannot be altered by the installer. These include
Handle type, Configuration, Handing and Door thickness range. Refer to the information printed on the Side
Handle and Chassis boxes to ensure you have purchased a handle with the correct specifications for your
situation. If the specifications are incorrect you will need to exchange the handle.
2.
Component drawings have been provided. Please familiarise yourself with the components and check the
package to ensure nothing is missing. Note: Components may vary slightly between configurations.
3.
To ensure the handle latches accurately, it is essential that the door is adjusted for height and is parallel
with the closing jamb when closed before installing the handle and striker.
4.
This is a metric handle. Accurate measurements are shown in millimetres. Conversions to inches are
approximate.
5.
NZS4121:2001: To comply with NZS4121:2001 the offset handle option must be used. The centre of the handle
should be positioned between 900mm and 1200mm (1000mm optimal) above finished floor level. The door
needs to be at least 910mm wide (Aust. 1050mm) to allow minimum clear walk through of 760mm (Aust.
850mm). There must be a 45mm clear space from edge of pull handle to the nearest door jamb when the door
is both fully open and completely closed. A flat closing jamb is recommended. Consult local standards for
guidelines relating to the specific project.
USA ADA (American Disabilities Act) Guidelines: Handle should be positioned between 34 - 48” above
finished floor level. Allow a minimum of four inches for the protrusion of the door in the open position.
This can be achieved by using track stops or blocking in the back of the pocket. Consult local standards for
guidelines relating to the specific project.
CL400 ADA Non-Latching
Passage Handle
CL400 ADA Magnetic
Latching Passage Handle
3
Door face
1
1
. Mark a line on the face of the door where
the centre of the handle is to be positioned.
Align the centre line on the door cut out
template with the centre line on the door.
Follow the instructions on the template.
Transfer
lines
across
front
edge of
door
2
. Mark two holes in the centre of the door
thickness in the positions shown. Using these
marks, drill two 2.5mm (3/32”) diameter holes
to a depth of 35mm (1-3/8”).
5mm
(13/64”)
5mm
(13/64”)
Ø 2.5mm
(3/32”)
2
Door
thickness
5
. Select the passage side handle that has
no visible screws (see diagram 5). Fit it to
the chassis by sliding the front flange of the
handle under the heads of the 3x side handle
to chassis screws. Tighten the screws.
If you are fitting a Non-Latching or Bi-Parting
handle, skip to Step 16; otherwise continue to
Step 6.
Top edge
of side
handle
61.75
mm
(2-7/16”)
6
6
. Close the door and mark a horizontal
line on the closing jamb 61.75mm
(2-7/16”) down from the top edge of the
side handle.
3mm (1/8”)
gap under
head
Side
handle to
chassis
screws
4
Passage Side Handle (Left)
Passage Side Handle (Right)
a
b
Passage Side Handle Box
l
m
n
o
p
Striker Box
(magnetic latching version only)
r
q
Plunger Adjustment Spanners (2)
Tools
(contained in Passage Chassis Box)
CL400 Allen Key
Note: Magnetic latching version shown above.
Components will vary between the ‘latching’
and ‘non-latching’ version.
Straight handle option shown.
c
d
e
f
g
h
i
j
Passage Chassis Box
k
4
PAGE
3
PAGE
a
b
Passage Face Plate
Passage Chassis
Plunger
Plunger Nut
Spring Reservoirs (2)
Chassis Mounting Screws (2)
Side Handle to Chassis Screws (6)
Face Plate Screws (3)
Handle Joining Screws (2)
c
d
e
h
(2)
k
(2)
g
(2)
i
(6)
j
(3)
l
(2)
n
(4)
m
o
p
(2)
Striker Nuts (2)
Striker Body
Striker Mounting Wood Screws (4)
Passage Striker Face Plate
Striker Face Plate Screws (2)
q
(2) (magnetic latching version only)
r
Front
flange
2
Component Drawings
1
PAGE
PAGE
4
. Fit the 6x side handle to chassis screws.
Leave a 3mm gap (1/8”) between the
underside of the screw head and the chassis.
5
f
Note: these instructions are demonstrated
on a recessed closing jamb, however, the
same method applies to a flat closing jamb.
CL400 ADA Bi-Parting
Passage (Non Latching)
(Refer to Instruction 19)
Door Preparation
Fitting the First Side Handle
Fitting the Chassis
Fitting the Striker
3
. Remove the face plate screw and face
plate from the chassis. Align the chassis
with the centre of the door thickness.
Screw the chassis to the door (using the
2x chassis mounting screws) through the
slotted holes at the top and bottom of the
chassis. DO NOT fully tighten the screws.
Realign the chassis with the centre of the
door thickness. When happy with the chassis
position, fully tighten the screws.
Correct alignment
✓
=
=
Slotted
hole
Door cut out
template
Go to page
5
(overleaf)
Centre of door
thickness
No visible
screws
here
Chassis
mounting
screws
WARNING: THE STRIKER CONTAINS A STRONG MAGNET
IRON FILINGS - Magnets will attract shavings from iron or ferrous metals which may be hard to
remove. Keep the striker a safe distance away from these materials.
DANGER FOR CHILDREN - Magnets may cause serious injury if swallowed. Keep out of reach of children.
CRUSHING, BLISTERS AND CUTS - Fingers may become caught between magnets resulting in crushing,
blisters or cuts.
BREAKING OR CHIPPING - It is possible that magnets could chip or shatter on contact with other hard
materials, resulting in chips flying off at high speed into someone’s eye. Chips can also be very sharp -
treat them as you would broken glass.
MAGNETICALLY SENSITIVE ITEMS - Keep a safe distance between the magnet and all objects that can
be damaged by magnetism (e.g. mechanical watches, pacemakers, cell phones etc.).
DISPOSAL - Magnets should be disposed of carefully and in accordance with your local regulations.
