Part number 84548506
2nd edition English
February 2012
Replaces part number 84324413
OPERATOR’S MANUAL
821F921F
Tier 4
Wheel Loader
Страница 1: ...Part number 84548506 2nd edition English February 2012 Replaces part number 84324413 OPERATOR S MANUAL 821F 921F Tier 4 Wheel Loader ...
Страница 2: ...Safety rules 2 6 Safety rules Operating precautions 2 7 Safety rules Maintenance precautions 2 9 Safety rules Fuel handling 2 10 Safety rules Burn Prevention 2 11 Safety rules 2 12 Safety rules 2 13 Safety rules Support strut and service link 2 14 Safety signs 2 16 3 CONTROLS INSTRUMENTS ACCESS TO OPERATOR S PLATFORM Proper entry and exit 3 1 OPERATOR S SEAT Overview 3 2 FORWARD CONTROLS Front con...
Страница 3: ...Cab air louvers 3 65 Windows 3 67 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Before starting the engine 4 1 Run in period of a new machine 4 2 STARTING THE UNIT Starting the engine 4 3 Operating in extreme temperatures 4 5 Cold temperature operation 4 6 Transport service link 4 8 STOPPING THE UNIT Stopping the engine 4 11 MOVING THE UNIT Before operating the transmission 4 13 Ride control 4 1...
Страница 4: ...ort strut for loader lift arm 7 3 Releasing pressure in the hydraulic system 7 5 Fluids and lubricants 7 7 Biodiesel fuels 7 12 Selective Catalytic Reduction SCR Overview 7 14 Selective Catalytic Reduction SCR system 7 17 MAINTENANCE CHART Maintenance Chart 7 20 Daily inspection General 7 22 Every 10 hours Engine oil 7 26 Every 50 hours Bucket attachment grease fittings 7 27 Grease machine and att...
Страница 5: ...2 Roll over protective structure 7 53 Battery fluid level 7 55 Every 1000 hours Pivot points 7 56 Articulation fittings 7 57 Hydraulic oil filter 7 58 Drive belt 7 59 Cab air filter Recirculation filter 7 61 Replacing the engine breather filter 7 63 Every 1500 hours Front and rear axle 7 64 Transmission fluid and filter 7 66 Clean breather 7 68 Selective catalytic reduction system Clean in line su...
Страница 6: ...rolyte level 7 101 Auxiliary battery connections 7 102 Battery removal and installation 7 104 Fuses and relays 7 105 Work lights 7 111 Driving lights 7 112 Additional features 7 113 STORAGE Preparation 7 114 Every 30 days 7 115 Removal 7 115 8 SPECIFICATIONS General specifications 8 1 Lift capacities 821F and 921F Hydraulic Lift Capacities 8 9 Machine specifications and dimensions General specific...
Страница 7: ...thorized modifications is responsible for the consequences The information in this manual is provided on the basis of information that was available at the time the manual was written Settings procedures part numbers software and other items can change These changes can affect the maintenance performed on the machine Ensure that you have complete and current information from your dealer before you...
Страница 8: ...sult an authorized dealer on changes additions or modifications that can be required for this machine to comply with various country regulations and safety requirements Before permitting a new operator on this machine make certain That the operator has received the necessary training to operate the machine correctly and safely That the operator has read and understands the instructions given in th...
Страница 9: ...ability and load characteristics of this machine before you start to operate DO NOT remove this manual or the safety manual from the machine See your dealer for additional manuals Keep the Operator s Manual and the safety video in the storage compartment provided on the machine The Op erator s Manual and safety video must be available for use by all operators When you see this symbol read your ope...
Страница 10: ... machine The terms right hand left hand front and rear are used in this manual to indicate the sides as they are seen from the operator s seat 1 Front 2 Right 3 Rear 4 Left RCPH10WHL003BAH 1 1 4 Find manuals at http best manuals com search s CASE 84548506 ...
Страница 11: ...hine components RCPH10WHL094FAH 1 1 Cab door and hand holds 5 Bucket cylinder 2 Steps 6 Roll Over Protection System ROPS cab 3 Bucket 7 Loader lift arms 4 Electric disconnect and optional battery jump post 8 Battery access 1 5 ...
Страница 12: ...AL INFORMATION RAIL12WEL0125GA 2 1 Precleaner 5 Bucket 2 Sliding access panel 6 Cab air filter access 3 Fuse access door 7 Windshield washer reservoir 4 Driving lights 8 Diesel Exhaust Fluid DEF fill tank 1 6 ...
Страница 13: ...er the model and product identification number of your new equipment when ordering parts Locate these numbers now and record them below Refer to the General Information section of this manual for the location of the model and product identification numbers of your machine PLEASE RECORD THE FOLLOWING INFORMATION Model Date Purchased This is the safety alert symbol It is used with and without signal...
Страница 14: ...facturer s Statement of Origin in a safe place If the machine is stolen report the numbers to your local law enforcement agency Machine identification Model name PIN Model year The Product identification number PIN plate is located on the left hand side of the machine RCIL10WHL014AAL 1 Roll Over Protective Structure ROPS The serial number plate is behind the operator s seat on the air filter cover...
Страница 15: ...1 GENERAL INFORMATION Transmission The serial number plate is on the transmission face plate RCPH10WHL004BAH 4 Axle The serial number plate is on the axle cross member RCPH10WHL081AAH 5 1 9 ...
Страница 16: ...wing The maximum power of emission equipment radio telephones etc must not exceed the limits imposed by the national authorities of the country where you use the machine The electromagnetic field generated by the add on system should not exceed 24 V m at any time and at any location in the proximity of electronic components The add on equipment must not interfere with the functioning of the on boa...
Страница 17: ...injury The color associated with WARNING is ORANGE CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury The color associated with CAUTION is YELLOW FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation which if not avoided cou...
Страница 18: ...alifornia Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling 2 2 ...
Страница 19: ...this machine DO NOT remove this manual or the safety manual from the machine See your dealer for additional manuals Also see the manual information on the Title pages first and second pages in front of the Table of Contents of this manual The safety information given in this manual does not re place safety codes insurance needs federal state or lo cal laws Make sure that your machine has the corre...
Страница 20: ...area of your project and to avoid them Always have all local utility companies mark the location of their lines In U S A and Canada call one of many One Call System Directory services If you do not know the local num ber call the national number U S A and Canada only 1 888 258 0808 NOTICE Check with local authorities for laws regulations and or strict penalties requiring you to locate and avoid ex...
Страница 21: ...ured in the open position before using the door hand hold Keep steps and platform clean Face the machine and use the hand holds and steps adhering to a three point access system when climbing up and down Do not jump off the machine Do not dismount while the machine is in motion Foreign material or grease on the steps and hand rails can cause an accident Keep the steps and hand rails clean RCPH10WH...
Страница 22: ...machine Start and operate the machine only from the opera tor s station Do not bypass the machine s neutral start system The neutral start system must be repaired if it mal functions Use battery booster cables only in the recom mended manner Improper use can result in battery explosion or unexpected machine motion Ventilate the battery area before using booster cables Make sure that using jumper c...
Страница 23: ...n escort for roading where required On machines with independently operated wheel brakes lock the brake pedals together when road ing to provide equalized brake application Use the recommended transport devices when roading the machine Proper lights flashers sig nals and beacons may be required Use reflective slow moving vehicle signs where necessary Follow local state and federal regulations Use ...
Страница 24: ...ll ramp or rough ground Stay away from hazardous areas such as ditches overhangs etc Walk around the work area before you start and look for hazards Be alert and always know the location of all workers in your area Keep all other persons completely away from your machine Injury or death can result if you do not follow these instructions Develop fluid and smooth operating techniques and maintain th...
Страница 25: ... fore opening a pressurized tank Release all pressure before working on systems which have an accumulator Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injuries To prevent personal injury relieve all pres sure before disconnecting fluid lines or performing work on the hydraulic system Before applying pres sure make certain all connections a...
Страница 26: ...urization of the tank Never use gasoline for cleaning purposes Use the correct fuel for the operating season Handling Diesel Exhaust Fluid DEF Your machine is equipped with additional compo nents to comply with national and local exhaust emissions requirements Diesel exhaust fluid or DEF is a non toxic aqueous urea solution It chem ically reduces NOx emissions from heavy duty diesel powered machin...
Страница 27: ... system has cooled turn the filler cap to the first notch and wait for all pressure to release before proceeding Failure to comply could result in minor or moderate injury C0043A When the battery electrolyte is frozen the battery can explode if you try to charge the battery or if you try to boost start and run the engine To prevent the battery electrolyte from freezing try to keep the battery at f...
Страница 28: ...nd recycling centers or your dealer for correct dis posal information Store fluids and filter in accordance with local laws and regulations Use only appropriate containers for the storage of chemicals or petrochemical sub stances Keep out of reach of children or other unauthorized persons Transporting precautions Know the rules laws and safety equipment neces sary for transporting this machine on ...
Страница 29: ...ver wear a seat belt loosely or with slack in the belt system Failure to comply could result in death or serious injury W0143A Seat belt 1 Insert the metal end of the right hand belt strap into the latch mechanism on the left hand side of the seat 2 Tighten the seat belt by pulling on the loose end of the right hand seat belt RCPH10WHL090BAL 1 1 Right hand belt strap 2 Latch mechanism 1 To unlatch...
Страница 30: ...ious injury D0084A If you service the machine with the loader lift arms raised always use the support strut Support strut 1 Empty the loader bucket raise the loader lift arms to approximately 2 1 m 7 ft and stop the engine Remove the support strut from the storage position by removing the retaining bolt RCPH11WHL040AAH 1 2 Place the support strut onto the cylinder rod with guide lock tab on top of...
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