Case 1150M Скачать руководство пользователя страница 1

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Part number 48080033

edition English

January 2017

SERVICE MANUAL

1150M

Tier 4B (final)

Crawler Dozer

PIN NGC105100 and above

Printed

in U.S.A.

Case is a trademark registered in the United States and many

other countries, owned by or licensed to CNH Industrial N.V.,

its subsidiaries or affiliates.

Содержание 1150M

Страница 1: ...0M Tier 4B final Crawler Dozer PIN NGC105100 and above Printed in U S A 2017 CNH Industrial America LLC All Rights Reserved Case is a trademark registered in the United States and many other countries owned by or licensed to CNH Industrial N V its subsidiaries or affiliates ...

Страница 2: ...MANUAL 1150M Long Track LT Tier 4B final and Stage IIIB NGC105100 1150M Wide Track WT Low Ground Pressure LGP Tier 4B final and Stage IIIB NGC105100 48080033 31 01 2017 EN Find manuals at https best manuals com ...

Страница 3: ...0M Long Track LT Tier 4B final and Stage IIIB NGC105100 North America F4HFE613F A002 1150M Wide Track WT Low Ground Pressure LGP Tier 4B final and Stage IIIB NGC105100 North America F4HFE613F A002 48080033 31 01 2017 Find manuals at https best manuals com ...

Страница 4: ... 9 Hydrostatic drive 29 29 218 Pump and motor components 29 1 Brakes and controls 33 33 110 Parking brake or parking lock 33 1 33 202 Hydraulic service brakes 33 2 Hydraulic systems 35 35 000 Hydraulic systems 35 1 35 300 Reservoir cooler and filters 35 2 35 104 Fixed displacement pump 35 3 35 105 Charge pump 35 4 35 359 Main control valve 35 5 35 741 Dozer blade cylinders 35 6 Tracks and track su...

Страница 5: ...m 55 5 55 050 Heating Ventilation and Air Conditioning HVAC control system 55 6 55 100 Harnesses and connectors 55 7 55 201 Engine starting system 55 8 55 202 Cold start aid 55 9 55 301 Alternator 55 10 55 302 Battery 55 11 55 408 Warning indicators alarms and instruments 55 12 55 512 Cab controls 55 13 55 518 Wiper and washer system 55 14 55 988 Selective Catalytic Reduction SCR electrical system...

Страница 6: ... Cab interior trim and panels 90 2 90 120 Mechanically adjusted operator seat 90 3 90 124 Pneumatically adjusted operator seat 90 4 90 100 Engine hood and panels 90 5 48080033 31 01 2017 Find manuals at https best manuals com ...

Страница 7: ...48080033 31 01 2017 Find manuals at https best manuals com ...

Страница 8: ...INTRODUCTION 48080033 31 01 2017 1 Find manuals at https best manuals com ...

Страница 9: ... data for hydraulic connections 30 Torque Special torques 37 Basic instructions Shop and assembly 40 Engine cooling system Basic instructions 42 Maintenance chart 44 Basic instructions Moving a disabled machine 46 Hydraulic contamination 55 Consumables Loctite Product Chart 56 Conversion factors 62 General specification 64 Capacities 68 General specification 69 Product identification 71 Product id...

Страница 10: ...mponents not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and or components not approved by the manufacturer The manufacturer reserves the right to make improvement...

Страница 11: ...n death or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine or property damage Throughout this manual you will find the signal word Notice follo...

Страница 12: ...em operates under pressure Hot coolant can spray out if a cap is removed while the system is hot Allow system to cool before removing cap When removing a cap turn it slowly to allow pressure to escape before completely removing the cap Replace damaged or worn tubes hoses electrical wiring etc Engine transmission exhaust components and hydraulic lines may become hot during operation Take care when ...

Страница 13: ...nder high pressure Do not disconnect any lines The release of high pressure can cause serious injury The air conditioning system contains gases that are harmful to the environment when released into the atmosphere Do not attempt to service or repair the system Service repair or recharging must be performed only by a trained service technician Personal Protective Equipment PPE Wear Personal Protect...

Страница 14: ...t allow coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an air condi tioning specialist or use a special extractor to recharge the system properly Repair any leaks or defects in the engine cooling system or hydraulic system immediately Do not increase the pressu...

Страница 15: ...esignated area on the tag The tag should only be removed by the person who signed and attached the tag after validating the repairs or services have been completed A D E B F C 87358697 1 Tag Components A DO NOT REMOVE THIS TAG Warning The tag should only be removed by the person who signed and at tached the tag after validating the repairs or services have been completed B See Other Side Reference...

Страница 16: ...3 lb in 25 N m 217 lb in 26 N m 234 lb in 35 N m 311 lb in 17 N m 151 lb in 24 N m 212 lb in M10 37 N m 27 lb ft 49 N m 36 lb ft 52 N m 38 lb ft 70 N m 51 lb ft 33 N m 25 lb ft 48 N m 35 lb ft M12 64 N m 47 lb ft 85 N m 63 lb ft 91 N m 67 lb ft 121 N m 90 lb ft 58 N m 43 lb ft 83 N m 61 lb ft M16 158 N m 116 lb ft 210 N m 155 lb ft 225 N m 166 lb ft 301 N m 222 lb ft 143 N m 106 lb ft 205 N m 151 ...

Страница 17: ...9 N m 343 lb in 18 N m 163 lb in 27 N m 240 lb in M10 40 N m 30 lb ft 54 N m 40 lb ft 57 N m 42 lb ft 77 N m 56 lb ft 37 N m 27 lb ft 53 N m 39 lb ft M12 70 N m 52 lb ft 93 N m 69 lb ft 100 N m 74 lb ft 134 N m 98 lb ft 63 N m 47 lb ft 91 N m 67 lb ft M16 174 N m 128 lb ft 231 N m 171 lb ft 248 N m 183 lb ft 331 N m 244 lb ft 158 N m 116 lb ft 226 N m 167 lb ft M20 350 N m 259 lb ft 467 N m 345 lb...

Страница 18: ...ft 7 16 48 N m 36 lb ft 65 N m 48 lb ft 68 N m 50 lb ft 91 N m 67 lb ft 50 N m 37 lb ft 71 N m 53 lb ft 1 2 74 N m 54 lb ft 98 N m 73 lb ft 104 N m 77 lb ft 139 N m 103 lb ft 76 N m 56 lb ft 108 N m 80 lb ft 9 16 107 N m 79 lb ft 142 N m 105 lb ft 150 N m 111 lb ft 201 N m 148 lb ft 111 N m 82 lb ft 156 N m 115 lb ft 5 8 147 N m 108 lb ft 196 N m 145 lb ft 208 N m 153 lb ft 277 N m 204 lb ft 153 N...

Страница 19: ...85 lb ft 153 N m 113 lb ft 74 N m 55 lb ft 104 N m 77 lb ft 9 16 117 N m 86 lb ft 156 N m 115 lb ft 165 N m 122 lb ft 221 N m 163 lb ft 106 N m 78 lb ft 157 N m 116 lb ft 5 8 162 N m 119 lb ft 216 N m 159 lb ft 228 N m 168 lb ft 304 N m 225 lb ft 147 N m 108 lb ft 207 N m 153 lb ft 3 4 287 N m 212 lb ft 383 N m 282 lb ft 405 N m 299 lb ft 541 N m 399 lb ft 261 N m 193 lb ft 369 N m 272 lb ft 7 8 4...

Страница 20: ...8 4 Grade Identification Grade Corner Marking Method 1 Flats Marking Method 2 Clock Marking Method 3 Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches Letter C Six Marks 48080033 31 01 2017 13 ...

Страница 21: ...t 44 N m 32 5 lb ft 47 N m 34 7 lb ft 28 N m 20 7 lb ft M22x1 5 105 N m 77 4 lb ft 63 N m 46 5 lb ft 63 N m 46 5 lb ft 38 N m 28 0 lb ft M27x2 178 N m 131 3 lb ft 107 N m 78 9 lb ft 105 N m 77 4 lb ft 63 N m 46 5 lb ft M30x2 225 N m 166 0 lb ft 135 N m 99 6 lb ft 136 N m 100 3 lb ft 82 N m 60 5 lb ft M33x2 325 N m 239 7 lb ft 195 N m 143 8 lb ft 168 N m 123 9 lb ft 101 N m 74 5 lb ft M42x2 345 N m...

Страница 22: ... 1 lb ft 84 N m 62 0 lb ft 57 N m 42 0 lb ft 50 N m 36 9 lb ft 15 mm G 1 2 A 16 mm 18 mm 136 N m 100 3 lb ft 105 N m 77 4 lb ft 82 N m 60 5 lb ft 63 N m 46 5 lb ft G 3 4 A 20 mm 22 mm 210 N m 154 9 lb ft 210 N m 154 9 lb ft 126 N m 92 9 lb ft 126 N m 92 9 lb ft G 1 A 25 mm 28 mm 400 N m 295 0 lb ft 400 N m 295 0 lb ft 240 N m 177 0 lb ft 240 N m 177 0 lb ft G 1 1 4 A 30 mm 35 mm 525 N m 387 2 lb f...

Страница 23: ... ft 38 N m 28 0 lb ft M18x1 5 8 mm 11 mm 105 N m 77 4 lb ft 84 N m 62 0 lb ft 63 N m 46 5 lb ft 50 N m 36 9 lb ft M20x1 5 10 mm 147 N m 108 4 lb ft 88 N m 64 9 lb ft M22x1 5 12 mm 14 mm 158 N m 116 5 lb ft 147 N m 108 4 lb ft 95 N m 70 1 lb ft 88 N m 64 9 lb ft M26x1 5 18 mm 210 N m 154 9 lb ft 126 N m 92 9 lb ft M27x1 2 16 mm 210 N m 154 9 lb ft 126 N m 92 9 lb ft M33x2 20 mm 23 mm 400 N m 295 0 ...

Страница 24: ...89 N m 65 6 lb ft 53 N m 39 1 lb ft 53 N m 39 1 lb ft 32 N m 23 6 lb ft 10 7 8 14 15 88 mm 0 625 in 5 8 121 N m 89 2 lb ft 73 N m 53 8 lb ft 63 N m 46 5 lb ft 38 N m 28 0 lb ft 12 1 1 16 12 19 05 mm 0 75 in 3 4 178 N m 131 3 lb ft 107 N m 78 9 lb ft 100 N m 73 8 lb ft 60 N m 44 3 lb ft 14 1 3 16 12 22 22 mm 0 875 in 7 8 225 N m 166 0 lb ft 135 N m 99 6 lb ft 131 N m 96 6 lb ft 79 N m 58 3 lb ft 16...

Страница 25: ... N m 65 6 lb ft 53 N m 39 1 lb ft 53 N m 39 1 lb ft 32 N m 23 6 lb ft 10 7 8 14 15 88 mm 0 625 in 5 8 121 N m 89 2 lb ft 73 N m 53 8 lb ft 63 N m 46 5 lb ft 38 N m 28 0 lb ft 12 1 1 16 12 19 05 mm 0 75 in 3 4 178 N m 131 3 lb ft 107 N m 78 9 lb ft 100 N m 73 8 lb ft 60 N m 44 3 lb ft 14 1 3 16 12 22 22 mm 0 875 in 7 8 225 N m 166 0 lb ft 135 N m 99 6 lb ft 131 N m 96 6 lb ft 79 N m 58 3 lb ft 16 1...

Страница 26: ... ft 8 3 4 16 89 N m 65 6 lb ft 89 N m 65 6 lb ft 53 N m 39 1 lb ft 10 7 8 14 116 N m 85 6 lb ft 116 N m 85 6 lb ft 70 N m 51 6 lb ft 12 1 1 16 12 176 N m 129 8 lb ft 176 N m 129 8 lb ft 106 N m 78 2 lb ft 14 1 3 16 12 247 N m 182 2 lb ft 247 N m 182 2 lb ft 148 N m 109 2 lb ft 16 1 5 16 12 284 N m 209 5 lb ft 284 N m 209 5 lb ft 170 N m 125 4 lb ft 20 1 5 8 12 357 N m 263 3 lb ft 357 N m 263 3 lb ...

Страница 27: ... 5 lb ft 44 N m 32 5 lb ft 8 13 16 16 12 7 mm 0 5 in 1 2 65 N m 47 9 lb ft 65 N m 47 9 lb ft 10 1 14 15 88 mm 0 625 in 5 8 100 N m 73 8 lb ft 100 N m 73 8 lb ft 12 1 3 16 12 19 05 mm 0 75 in 3 4 150 N m 110 6 lb ft 131 N m 96 6 lb ft 14 1 5 16 12 22 22 mm 0 875 in 7 8 163 N m 120 2 lb ft 131 N m 96 6 lb ft 16 1 7 16 12 25 4 mm 1 0 in 1 210 N m 154 9 lb ft 131 N m 96 6 lb ft 20 1 11 16 12 31 75 mm ...

Страница 28: ... 5 0 in M16x2 310 N m 228 6 lb ft NOTE Final torque tolerance 10 of the given torque specification Torques for four bolt flange connections Metric class 8 8 Bolt Length Bolt SAE Code 61 Torque SAE Code 61 Bolt SAE Code 62 Torque SAE Code 62 13 mm 0 5 in M8x1 25 29 N m 21 4 lb ft M8x1 25 29 N m 21 4 lb ft 19 mm 0 75 in M10x1 5 57 N m 42 0 lb ft M10x1 5 57 N m 42 0 lb ft 25 mm 1 0 in M10x1 5 57 N m ...

Страница 29: ...t 7 16 14 97 N m 71 5 lb ft 32 mm 1 25 in 7 16 14 97 N m 71 5 lb ft 1 2 13 158 N m 116 5 lb ft 38 mm 1 5 in 1 2 13 158 N m 116 5 lb ft 5 8 11 310 N m 228 6 lb ft 51 mm 2 0 in 1 2 13 158 N m 116 5 lb ft 3 4 10 473 N m 348 9 lb ft 64 mm 2 5 in 1 2 13 158 N m 116 5 lb ft 76 mm 3 0 in 5 8 11 310 N m 228 6 lb ft 89 mm 3 5 in 5 8 11 310 N m 228 6 lb ft 102 mm 4 0 in 5 8 11 310 N m 228 6 lb ft 127 mm 5 0...

Страница 30: ...8 mm 0 125 in 1 8 8 25 N m 6 1 lb ft 3 3 8 24 4 76 mm 0 187 in 3 16 11 5 N m 8 5 lb ft 4 7 16 20 6 35 mm 0 25 in 1 4 15 5 N m 11 4 lb ft 5 1 2 20 7 94 mm 0 313 in 5 16 20 N m 14 8 lb ft 6 9 16 18 9 52 mm 0 375 in 3 8 25 N m 18 4 lb ft 8 3 4 16 12 7 mm 0 5 in 1 2 52 N m 38 4 lb ft 10 7 8 14 15 88 mm 0 625 in 5 8 81 N m 59 7 lb ft 12 1 1 16 12 19 05 mm 0 75 in 3 4 112 N m 82 6 lb ft 14 1 3 16 12 22 ...

Страница 31: ...washer 2 is on the fitting before the O ring 1 4 Back off the lock nut as far as possible Make sure that the back up washer is not loose and it is as far up on the connector as possible 5 Screw the connector into the port until the back up washer 2 or the retaining ring contacts the face of the port 3 Light wrenching may be necessary 6 Unscrew the connector until you achieve the correct angle of t...

Страница 32: ...inum manifolds or with stainless steel connectors it may be required to apply a lubricant to prevent galling 1 Remove protective connector caps only immediately prior to assembly 2 Inspect the components to ensure that the male and female port threads and sealing surfaces are free of burrs nicks and scratches or any foreign material Do not use if impurities are found 3 Install the connector by han...

Страница 33: ... system con tamination NOTICE If you require a specific orientation of a shaped connector take into consideration that final position before you proceed with the next steps Never back off loosen tapered thread connectors to achieve alignment you will increase the possibility of leaks 4 Screw the connector into the port to the finger tight position 5 Use a wrench to tighten the connector See the to...

Страница 34: ... Place the O ring in the groove the groove will be either on the port side or the flange side 4 Assemble the flange head and the clamps 5 Position and hold the flange assembly over the port 6 Finger tighten the bolt hardware evenly and in a crossing pattern 7 Tighten the bolt hardware to 60 of the torque value Use the same crossing pattern See the torque tables for the proper torque value NOTE For...

Страница 35: ...the plunger B Position the tool over the ORFS male end until it is against the bottom of the tool C Push the plunger of the tool until the O ring is fully seated into the groove on the connector 4 Place the face of the female connector against the face and O ring of the male connector 50011183 5 5 Thread the nut completely onto the male connector by hand 6 Complete steps 1 through 5 for both ends ...

Страница 36: ... of the female connector against the face and O ring of the male connector 4 Thread the nut completely onto the male connector by hand 5 Complete steps 1 through 5 for both ends of the hose or tube before continuing 6 Hand tighten any clamps that hold the position of the hose or tube 7 Tighten the connection to the proper torque value See the torque tables for the proper torque value 8 Complete ti...

Страница 37: ... of grease or other lubricants to hydraulic connectors should be avoided If clean hydraulic oil is already on the connection it is not required to remove the oil Generally application of grease May cause a significant change in the torque required to properly tighten the connection May reduce the connection s resistance to vibration Excessive grease may displace an elastomer seal during tightening...

Страница 38: ... 7 220 162 3 132 97 4 M48 x 2 440 324 5 264 194 7 273 201 4 164 121 M60 x 2 525 387 2 315 232 3 330 243 4 198 146 S Series connectors are used with O Ring Face Seals ORFS L Series connectors are used with 37 flare Torque values for metric O Ring Boss ORB port plugs Ferrous Non ferrous Metric thread Internal hex N m lb ft 10 External hex N m lb ft 10 N m lb ft 10 M8 x 1 8 5 6 3 10 5 7 7 6 3 4 6 M10...

Страница 39: ... Face Seals ORFS L Series connectors are used with 37 flare Torque values for metric port connections Metric face seal ports and stud ends Metric tube Outside Diameter OD mm in Ferrous Non Ferrous Metric thread S Series L Series S Series N m lb ft 10 L Series N m lb ft 10 S Series N m lb ft 10 L Series N m lb ft 10 M10 x 1 4 0 157 21 15 5 12 5 9 2 M12 x 1 5 4 0 157 6 0 236 47 34 7 32 23 6 28 20 7 ...

Страница 40: ... Series connectors are used with O Ring Face Seals ORFS L Series connectors are used with 37 flare Torque values for inch O Ring Boss ORB port adjustable connections S Series L Series SAE dash size UN UNF thread size Inch tube OD mm in Ferrous N m lb ft 10 Non Ferrous N m lb ft 10 Ferrous N m lb ft 10 Non Ferrous N m lb ft 10 2 5 16 24 3 18 0 125 8 5 6 3 5 3 7 3 3 8 24 4 76 0 187 10 5 7 7 9 3 6 9 ...

Страница 41: ...4 25 1 M8 x 1 25 34 25 1 19 3 4 M10 x 1 5 74 54 6 M10 x 1 5 74 54 6 25 1 M10 x 1 5 74 54 6 M12 x 1 75 137 101 M12 x 1 75 137 101 32 1 1 4 M10 x 1 5 74 54 6 M14 x 1 5 189 139 4 38 1 1 2 M12 x 1 75 137 101 M16 x 2 310 228 6 51 2 M12 x 1 75 137 101 M20 x 2 5 575 424 1 64 2 1 2 M12 x 1 75 137 101 M24 x 3 575 424 1 76 3 M16 x 2 310 228 6 M30 x 3 5 680 501 5 89 3 1 2 M16 x 2 310 228 6 102 4 M16 x 2 310 ...

Страница 42: ...10 228 6 127 5 5 8 11 310 228 6 Tapered thread connection tightening British Standard Pipe Taper BSPT thread size inch National Pipe Thread Fuel NPTF thread size inch Turns from finger tight 1 8 28 1 8 27 2 3 1 4 19 1 4 18 2 3 3 8 19 3 8 18 2 3 1 2 14 1 2 14 2 3 3 4 14 3 4 14 2 3 1 11 1 11 1 2 1 5 2 5 1 1 4 11 1 1 4 11 1 2 1 5 2 5 1 1 2 11 1 1 2 11 1 2 1 5 2 5 2 11 2 11 1 2 1 5 2 5 Torque values f...

Страница 43: ...e connection instead of O Ring Face Seals ORFS sizes 16 and up Torque values for 37 flare connections Joint Industry Council JIC SAE dash size UN UNF thread size Metric tube OD mm Inch tube OD mm Swivel nut torque N m lb ft 10 2 5 16 24 3 18 8 25 6 1 3 3 8 24 4 76 11 5 8 5 4 7 16 20 6 6 35 15 5 11 4 5 1 2 20 8 7 94 20 14 8 6 9 16 18 10 9 52 25 18 4 8 3 4 16 12 12 7 52 38 4 10 7 8 14 16 15 88 81 59...

Страница 44: ...put studs 5 4 Nm 48 lb in Input studs 16 3 Nm 144 lb in Engine Mounts Component Torque Engine mount bolts to chassis 205 230 Nm 151 170 lb ft Rear engine mount brackets to bell housing 118 133 Nm 87 98 lb ft Front engine mount bracket to engine block 118 133 Nm 87 98 lb ft Starter mounting bolts 68 77 Nm 50 57 lb ft Engine to Pumps Drive Shaft Component Torque Flywheel mount bolts 285 305 Nm 210 2...

Страница 45: ...r Plate Mounting Bolts 125 150 N m 92 111 lb ft Planetary Carrier to Drive Hub 310 380 N m 229 280 lb ft Final Drive to Frame Mounting Bolts 656 725 N m 484 535 lb ft Fill Check Plug 24 30 N m 18 22 lb ft Drain Plug 24 30 N m 18 22 lb ft Cab Mounting Component Torque Support mount bolts 733 854 N m 541 630 lb ft Brush guard mount bolts if equipped 587 794 N m 433 586 lb ft Air Conditioning Compres...

Страница 46: ...erminal nut 17 7 24 5 Nm 13 18 lb ft Solenoid screw 2 6 4 5 Nm 23 40 lb in Multifunction valve Component Torque Brake valve 3 4 N m 2 3 lb ft Brake valve screws 3 4 N m 2 3 lb ft Cartridge valve 32 6 35 4 N m 24 0 26 1 lb ft Check valve 150 177 N m 111 131 lb ft 48080033 31 01 2017 39 ...

Страница 47: ...llation tool Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal makes contact with the thrust element if required 7 To prevent damage to the seal lip on the shaft position a protective guard during installation operations O ring seals Lubricate the O ring seals before you insert them...

Страница 48: ... ground cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you complete welding WARNING Battery acid causes burns Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Antidote external Flush with water Antidote eyes flush with water for 15 minutes and ...

Страница 49: ...coolant Under no circumstances should you top off a cooling system with only water You can use a refractometer to check the concentration level You should not use Supplemen tal Coolant Additives SCA when using CASE AKCELA ACTIFULL OT EXTENDED LIFE COOLANT Change the coolant solution at the recommended change interval If you need to change a machine from conventional coolant to OAT coolant or vice ...

Страница 50: ...ions Conventional coolant A coolant that relies on inorganic inhibitors such as sil icates nitrites and phosphates for corrosion and cavi tation protection Organic Acid Technology OAT coolant A coolant that relies on inhibitors such as organic acid salts for corrosion and cavitation protection 47488993 2 48080033 31 01 2017 43 ...

Страница 51: ...e engine oil and filter x Change engine oil and filter 10 304 Fuel filters x Fuel filters 10 206 Battery electrolyte level x Battery electrolyte level 55 000 Every 1000 hours Fuel tank cap x Fuel tank cap 10 216 Fuel tank sediment x Fuel tank sediment 10 216 Hydraulic reservoir breather x Hydraulic reservoir breather 35 300 Final drive oil x Final drive oil 48 Drive shaft slip spline x Drive shaft...

Страница 52: ... 218 Selective Catalytic Reduction System SCR tank filter x Selective Catalytic Reduction System SCR tank filter 10 500 Engine air filters x Engine air filters 10 254 Doors and windows x Doors and windows 90 150 Ripper shanks and teeth x Ripper shanks and teeth 89 128 Battery service x Battery service 55 302 Auxiliary battery connections x Auxiliary battery connections 55 302 Battery removal and i...

Страница 53: ...creases with increasing speed as the weight of the towed load increases especially on hills and slopes Failure to comply could result in death or serious injury W1138A Electronic override 1 Use the multi function display screen to select the tow ing mode From the main menu scroll down and se lect Service Press the enter switch RAIL15DOZ0018AA 1 2 Scroll down and highlight the Tow Mode selection Pr...

Страница 54: ...ON 3 Change the Tow Mode from Disabled to Enabled by highlighting and pressing the enter switch RAIL12DOZ0592AA 3 RAIL12DOZ0823AA 4 4 Continue to follow the screen prompts RAIL12DOZ0824AA 5 48080033 31 01 2017 47 ...

Страница 55: ...DOZ0825AA 6 6 Press the enter switch to continue to the next screen NOTICE Do not tow the machine over 1 2 km h 0 7 mph RAIL12DOZ0826AA 7 7 Press the enter switch to continue to the next screen NOTICE Tow the machine the shortest possible distance RAIL12DOZ0827AA 8 48080033 31 01 2017 48 ...

Страница 56: ...drostatic pump 9 Access the upper pressure relief valve by removing the floor mat 1 cab floor access panel and tilting the operator seat back The valves are located on the hydrostatic pumps beneath the cab floor RAIL12DOZ0232AA 10 10 Open pressure relief valves to bypass the hydrostatic pumps two right side valves 1 and two left side valves 2 The pumps are tandem mounted and the valves can be foun...

Страница 57: ...s on each relief valve RCIL10CWL116AAL 13 Releasing the brakes NOTE This machine is equipped with a spring applied hydraulically released parking brakes Hydraulic pressure must release the brakes You MUST use a hand pump to release the brakes when the engine is not running 13 Remove the hydraulic reservoir breather Connect a vacuum pump at the hydraulic reservoir breather and hold a vacuum to keep...

Страница 58: ...H12DOZ0094AA 15 15 Connect a hand pump with the capacity to reach and maintain 22 7 bar 330 psi 16 Operate the pump until the correct pressure is reached and the brakes are released 17 Check and maintain 22 7 bar 330 psi minimum in the brake line when moving the machine Damage to the brake system can result if the pressure is re duced 18 Tow the machine the shortest possible distance Do not tow th...

Страница 59: ...es 2 Remove the plugs and reconnect the lines 1 to the brake solenoid RAPH12DOZ0094AA 16 3 Remove the vacuum pump and install the hydraulic reservoir breather RAIL12DOZ0372AA 17 4 Turn the engagement screws clockwise two turns on each relief valve RCIL10CWL116AAL 18 48080033 31 01 2017 52 ...

Страница 60: ...nstall the floor access panel RAIL12DOZ0644AA 19 7 On the multi function display screen select Service and press the enter switch RAIL15DOZ0018AA 20 8 Scroll down and highlight the Tow Mode selection and press the enter switch RAIL15DOZ0032AA 21 48080033 31 01 2017 53 ...

Страница 61: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com ...

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