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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53420015-01

Printed in U.S.A.

Form 42WKN-9SI

Pg 1

918

8-18

Replaces: 42WKN-8SI

Installation, Operation and Maintenance

Instructions

TABLE OF CONTENTS

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . 1

INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

CONTROLS DESCRIPTION . . . . . . . . . . . . . . . . . . . 7

Microprocessor Control Board . . . . . . . . . . . . . . . . 7

Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

External Connections . . . . . . . . . . . . . . . . . . . . . . . 7

Microprocessor PCB Battery . . . . . . . . . . . . . . . . . 7

Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Infrared Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Self Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Receiver Indicators . . . . . . . . . . . . . . . . . . . . . . . . . 7

PRE-INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 39

Unpack Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Blank Off Pieces . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Ceiling Opening Sizes . . . . . . . . . . . . . . . . . . . . . . 39

Positioning the Electro-Mechanical

Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Hanger Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 39

• INSTALLATION GUIDE SETUP

Condensate Piping. . . . . . . . . . . . . . . . . . . . . . . . . 40

Duct Collars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Piping Installation . . . . . . . . . . . . . . . . . . . . . . . . . 40

Piping Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Terminal Strip Connections . . . . . . . . . . . . . . . . . 42

Fascia Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 52

PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Pre-Start Checks . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Control Circuit Checks . . . . . . . . . . . . . . . . . . . . . 52

Sequence of Operation . . . . . . . . . . . . . . . . . . . . . 54

• ELECTRO-MECHANICAL CONTROLS
• MICROPROCESSOR CONTROLS

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

On/Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

Fan Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

Temperature Set Point . . . . . . . . . . . . . . . . . . . . . .54

Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

Battery Replacement . . . . . . . . . . . . . . . . . . . . . . .54

CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Setting Jumper Links . . . . . . . . . . . . . . . . . . . . . . .55

Main Control Functions . . . . . . . . . . . . . . . . . . . . .55

• INDOOR FAN OPERATION
• TEMPERATURE CONTROL
• POWER FAILURE

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . .55

• EVERY 3 MONTHS
• EVERY 6 MONTHS
• EVERY 12 MONTHS

Filter Removal and Cleaning . . . . . . . . . . . . . . . . .55

Recommended Spares . . . . . . . . . . . . . . . . . . . . . .55

DISASSEMBLY PROCEDURE . . . . . . . . . . . . . . . .56

Fan Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

Condensate Tray Removal. . . . . . . . . . . . . . . . . . .56

Condensate Pump Removal . . . . . . . . . . . . . . . . .56

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . .56

REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . .59

SAFETY CONSIDERATIONS

Installing and servicing air-conditioning equipment can be

hazardous due to system pressure and electrical components.

Only trained and qualified service personnel should install

and service air-conditioning equipment. See Fig. 1 for Propo-

sition 65 warning label.
Untrained personnel can perform basic maintenance such as

cleaning and replacing filters. All other operations should be

performed by trained service personnel. When working on

air-conditioning equipment, observe safety precautions in lit-

erature and on tags and labels attached to the unit.
1. The equipment has been designed and manufactured to

meet international safety standards but, like any mechan-

ical/electrical equipment, care must be taken to obtain
the best results.

AirStream™

42WKN08-36

Hydronic Ceiling Cassettes

Содержание AirStream 42WKN08-36

Страница 1: ...eeds 54 Modes 54 Temperature Set Point 54 Clock 54 Timer 54 Battery Replacement 54 CONTROLS 55 Setting Jumper Links 55 Main Control Functions 55 INDOOR FAN OPERATION TEMPERATURE CONTROL POWER FAILURE...

Страница 2: ...r circuit is 39 F maximum is 180 F If room temperature goes down to 32 F or lower it is advisable to empty the water circuit to avoid the potential for ice breaks Refer to Table 1 for unit physical da...

Страница 3: ...0 5 40 5 64 18 64 18 97 21 97 21 Chilled Water Coil Type Finned Tube Quantity 1 1 1 1 1 1 Face Area sq ft 1 8 1 8 2 8 2 8 5 2 5 2 Nominal Airflow cfm High 330 360 600 620 940 1080 Medium 300 330 540 6...

Страница 4: ...16 3 11 16 2 5 8 O 5 3 16 6 1 2 5 1 8 3 3 4 2 1 16 2 5 8 A A VIEWA A 9 13 16 1 1 8 2 3 4 5 7 8 9 5 10 6 1 CWInlet 2 CWOutlet 3 HWCoil Inlet Optional 4 HWCoil Outlet Optional 5 Branch Duct Opening x3...

Страница 5: ...16 325 16 53 8 3 3 16 1 5 16 3 8 13 16 8 11 16 1113 16 31 8 713 16 23 4 VIEWA A A A 2 5 1 4 10 5 6 7 8 9 3 5 3 8 1 CWCoil Inlet 2 CWCoil Outlet 3 HWCoil Inlet Optional 4 HWCoil Outlet Optional 5 Fres...

Страница 6: ...SUCTION LINE 3 HW INLET Optional 4 HW OUTLET Optional 5 FRESH AIR INTAKE x3 6 BRANCH DUCT OPENING x4 7 PUMP INSPECTION PORT 8 CONDENSATE DRAIN 9 CONTROL PANEL 10 MOUNTING BRACKET 11 ELECTRIC HEAT FUSE...

Страница 7: ...gular box con taining the infrared transmitter The battery should be installed into the PCB s battery holder approximately 5 minutes before main power is initially applied to the unit Controller Befor...

Страница 8: ...GROUND BY OTHERS X1 230V STEP UP TRANSFORMER 100VA X4 X3 X2 H1 H4 H3 H2 115 110V LP L 2 5A FUSE L3 L2 DISCONNECT SWITCH N CONTROL TRANSFORMER 240V PRI 24V SEC 40VA CLASSII BLACK YELLOW ORANGE BLUE 24...

Страница 9: ...NTROL TRANSFORMER 208V PRI 24V SEC 40VA CLASSII BLACK YELLOW RED BLUE 24V 208V 208 230V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND DISCONNECT SWITCH L3 L4 OPTIONAL FAN H M L BLUE T RE...

Страница 10: ...TROL TRANSFORMER 240V PRI 24V SEC 40VA CLASSII BLACK YELLOW ORANGE BLUE 24V 230V 208 230V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND DISCONNECT SWITCH L3 L4 OPTIONAL FAN H M L BLUE T...

Страница 11: ...SSII BLACK YELLOW ORANGE BLUE 24V 230V 277V 1PH 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND X1 230V STEP DOWN TRANSFORMER 250VA X4 X3 X2 H1 277V LP L 2 5A FUSE H3 H2 H4 L3 L2 DISCONNECT SWITC...

Страница 12: ...ACK YELLOW RED BLUE 24V 208V 208 230V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND DISCONNECT SWITCH L3 L4 OPTIONAL FAN H M L BLUE T RETURN AIR TEMP SENSOR AL 1 J3 Condensate J7 J6 J4 H...

Страница 13: ...CK YELLOW ORANGE BLUE 24V 230V 208 230V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND DISCONNECT SWITCH L3 L4 OPTIONAL FAN H M L BLUE T RETURN AIR TEMP SENSOR AL 1 J3 Condensate J7 J6 J4...

Страница 14: ...NCOMING POWER AND GROUND BY OTHERS X1 230V STEP UP TRANSFORMER 100VA X4 X3 X2 H1 H4 H3 H2 115 110V LP L 2 5A FUSE L3 L2 DISCONNECT SWITCH N CONTROL TRANSFORMER 240V PRI 24V SEC 40VA CLASSII BLACK YELL...

Страница 15: ...8 AWG WHITE 1 J CONTROL TRANSFORMER 208V PRI 24V SEC 40VA CLASSII BLACK YELLOW RED BLUE 24V 208V 208 230V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND DISCONNECT SWITCH L3 L4 OPTIONAL F...

Страница 16: ...AWG WHITE 1 J CONTROL TRANSFORMER 240V PRI 24V SEC 40VA CLASSII BLACK YELLOW ORANGE BLUE 24V 230V 208 230V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND DISCONNECT SWITCH L3 L4 OPTIONAL...

Страница 17: ...24V SEC 40VA CLASSII BLACK YELLOW ORANGE BLUE 24V 230V 277V 1PH 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND X1 230V STEP DOWN TRANSFORMER 250VA X4 X3 X2 H1 277V LP L 2 5A FUSE H3 H2 H4 L3 L2...

Страница 18: ...230V X1 230V STEP UP TRANSFORMER 250VA X4 X3 X2 H1 H4 H3 H2 115 110V LP L 3 5A FUSE 110 115V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND L3 L2 DISCONNECT SWITCH N N OPTIONAL 22 20 REM...

Страница 19: ...24V SEC 40VA CLASSII BLACK YELLOW RED BLUE 24V 208V 208 230V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND DISCONNECT SWITCH L3 L4 OPTIONAL 22 20 REMOVE LINK FOR REMOTE SHUT DOWN UNIT E...

Страница 20: ...4V SEC 40VA CLASSII BLACK YELLOW ORANGE BLUE 24V 230V 208 230V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND DISCONNECT SWITCH L3 L4 OPTIONAL 22 20 REMOVE LINK FOR REMOTE SHUT DOWN UNIT...

Страница 21: ...UE 24V 230V 277V 1PH 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND X1 230V STEP DOWN TRANSFORMER 250VA X4 X3 X2 H1 277V LP L 2 5A FUSE H3 H2 H4 L3 L2 DISCONNECT SWITCH N OPTIONAL 22 20 REMOVE L...

Страница 22: ...GROUND BY OTHERS MAIN GROUND DISCONNECT SWITCH L3 L4 OPTIONAL 22 20 REMOVE LINK FOR REMOTE SHUT DOWN UNIT ENABLED WHEN JUMPERED AL ALARM RELAY 24 OPTIONAL L2 M2 HW COIL FREEZE STAT FAN THERMAL SWITCH...

Страница 23: ...D GROUND BY OTHERS MAIN GROUND DISCONNECT SWITCH L3 L4 OPTIONAL 22 20 REMOVE LINK FOR REMOTE SHUT DOWN UNIT ENABLED WHEN JUMPERED AL ALARM RELAY 24 OPTIONAL L2 M2 HW COIL FREEZE STAT FAN THERMAL SWITC...

Страница 24: ...W ORANGE BLUE 24V 230V X1 230V STEP UP TRANSFORMER 250VA X4 X3 X2 H1 H4 H3 H2 115 110V LP L 3 5A FUSE 110 115V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND L3 L2 DISCONNECT SWITCH N N O...

Страница 25: ...SFORMER 208V PRI 24V SEC 40VA CLASSII BLACK YELLOW RED BLUE 24V 208V 208 230V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND DISCONNECT SWITCH L3 L4 OPTIONAL 22 20 REMOVE LINK FOR REMOTE...

Страница 26: ...FORMER 240V PRI 24V SEC 40VA CLASSII BLACK YELLOW ORANGE BLUE 24V 230V 208 230V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND DISCONNECT SWITCH L3 L4 OPTIONAL 22 20 REMOVE LINK FOR REMOT...

Страница 27: ...YELLOW ORANGE BLUE 24V 230V 277V 1PH 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND X1 230V STEP DOWN TRANSFORMER 250VA X4 X3 X2 H1 277V LP L 2 5A FUSE H3 H2 H4 L3 L2 DISCONNECT SWITCH N OPTIONA...

Страница 28: ...RMER 250VA X4 X3 X2 H1 H4 H3 H2 115 110V LP L 3 5A FUSE 110 115V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND L3 L2 DISCONNECT SWITCH N N OPTIONAL T RETURN AIR TEMP SENSOR AL 1 J3 Conde...

Страница 29: ...ELLOW RED BLUE 24V 208V 208 230V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND DISCONNECT SWITCH L3 L4 OPTIONAL T RETURN AIR TEMP SENSOR AL 1 J3 Condensate J7 J6 J4 Heat 1A Pump 1A J8 Hi...

Страница 30: ...LOW ORANGE BLUE 24V 230V 208 230V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND DISCONNECT SWITCH L3 L4 OPTIONAL T RETURN AIR TEMP SENSOR AL 1 J3 Condensate J7 J6 J4 Heat 1A Pump 1A J8 H...

Страница 31: ...OMING POWER AND GROUND BY OTHERS MAIN GROUND X1 230V STEP DOWN TRANSFORMER 250VA X4 X3 X2 H1 277V LP L 2 5A FUSE H3 H2 H4 L3 L2 DISCONNECT SWITCH N OPTIONAL T RETURN AIR TEMP SENSOR AL 1 J3 Condensate...

Страница 32: ...DISCONNECT SWITCH L3 L4 OPTIONAL T RETURN AIR TEMP SENSOR AL 1 J3 Condensate J7 J6 J4 Heat 1A Pump 1A J8 Hi Fan Med Fan Low Fan J10 FUSE 10 A J9 Aux J15 Aux 1 J13 J5 J11 Compressor 1A FAN 3A Power Sup...

Страница 33: ...D DISCONNECT SWITCH L3 L4 OPTIONAL T RETURN AIR TEMP SENSOR AL 1 J3 Condensate J7 J6 J4 Heat 1A Pump 1A J8 Hi Fan Med Fan Low Fan J10 FUSE 10 A J9 Aux J15 Aux 1 J13 J5 J11 Compressor 1A FAN 3A Power S...

Страница 34: ...V STEP UP TRANSFORMER 250VA X4 X3 X2 H1 H4 H3 H2 115 110V LP L 3 5A FUSE 110 115V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND L3 L2 DISCONNECT SWITCH N N OPTIONAL T RETURN AIR TEMP SEN...

Страница 35: ...CLASSII BLACK YELLOW RED BLUE 24V 208V 208 230V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND DISCONNECT SWITCH L3 L4 OPTIONAL T RETURN AIR TEMP SENSOR AL 1 J3 Condensate J7 J6 J4 Heat...

Страница 36: ...CLASSII BLACK YELLOW ORANGE BLUE 24V 230V 208 230V 1PH 50 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND DISCONNECT SWITCH L3 L4 OPTIONAL T RETURN AIR TEMP SENSOR AL 1 J3 Condensate J7 J6 J4 Hea...

Страница 37: ...77V 1PH 60HZ INCOMING POWER AND GROUND BY OTHERS MAIN GROUND X1 230V STEP DOWN TRANSFORMER 250VA X4 X3 X2 H1 277V LP L 2 5A FUSE H3 H2 H4 L3 L2 DISCONNECT SWITCH N OPTIONAL T RETURN AIR TEMP SENSOR AL...

Страница 38: ...ress ON SEND to send new setting to thermostat SELECT Press to set clock or timer Press ON SEND to send new setting to thermostat CLOCK TIMER FAN SPEED MODE INDICATOR SWING INDICATOR Indicates air van...

Страница 39: ...Table 2 Ceiling Opening Dimensions A cardboard template for ceiling cutout and rod positions is included with the unit Positioning the Electro Mechanical Thermostat In addition to positioning the unit...

Страница 40: ...ions 2 The insulation is pre cut to aid location and removal of the relevant section Rub hand across surface of insula tion to reveal exact location of knockout 3 Remove the metal knockout from the ch...

Страница 41: ...ontrol panel Low voltage control wiring must run through the plastic sleeve on the inside of the control panel WARNING Disconnect power supply before making wiring connec tions to prevent electrical s...

Страница 42: ...ress firmly until the screwdriver hits the back stop and opens the terminal See Fig 44 2 Remove approximately 3 8 in of insulation from the end of the wire and push the stripped wire into the oval hol...

Страница 43: ...ican Wire Gage CPM Condensate Pump CW Chilled Water Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To change...

Страница 44: ...re Gage CPM Condensate Pump CW Chilled Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To...

Страница 45: ...re Gage CPM Condensate Pump CW Chilled Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To...

Страница 46: ...elay AWG American Wire Gage CPM Condensate Pump VR Valve Relay Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a defaul...

Страница 47: ...G American Wire Gage CPM Condensate Pump VM Vane Motor VR Valve Relay Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a...

Страница 48: ...G American Wire Gage CPM Condensate Pump VM Vane Motor VR Valve Relay Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a...

Страница 49: ...CPM Condensate Pump CW Chilled Water HTR Hot Water Relay HW Hot Water Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a...

Страница 50: ...densate Pump CW Chilled Water HTR Hot Water Relay HW Hot Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium spe...

Страница 51: ...densate Pump CW Chilled Water HTR Hot Water Relay HW Hot Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium spe...

Страница 52: ...cal codes 7 For microprocessor controlled units check that the dis play panel cable is properly connected to the micropro cessor main circuit board and that the jumper links are correctly set refer to...

Страница 53: ...t Example NOTE Any feedback may be submitted by fax to either the sale engineer or to the local Carrier office CASSETTE START UP SHEET Technician s Notes Customer Feedback Please relay any comments ab...

Страница 54: ...to send information to thermostat Modes Press the MODE button to switch between unit modes Press the ON SEND button to send information to thermostat Temperature Setpoint Adjust the desired temperatu...

Страница 55: ...ty rene 3 Clean fascia EVERY 12 MONTHS 1 Follow 6 month maintenance schedule in addition to below steps 2 Check all electrical connections for security 3 Check condensate pump operation 4 Check the he...

Страница 56: ...om falling The fan can now be dropped down from the unit Condensate Tray Removal 1 Unclip the grille catches and remove the grille s from the fascia 2 Remove the fascia by loosening the fascia mountin...

Страница 57: ...de first Replace the microprocessor only after all other avenues of investigation are exhausted Fans Will Not Run Loose wire Check all fan wire connections Use unit s electrical schematic to verify th...

Страница 58: ...the transmitter or wall mounted thermo stat and adjust if necessary Blocked or dirty filters causing low airflow Check condition of filters See page 55 for filter removal and cleaning instructions No...

Страница 59: ...ate purchase order number Fig 56 Serial Plate Example Racine WI 53403 2552 1500 DeKoven Avenue n a n aA kW n a Electric Heat 500 CHARGE 1 QTY Maximum Discharge Temp 125 F Clearance to Combustibles 0 0...

Страница 60: ...Electric Heater Element Assembly 4 Condensate Tray 5 Condensate Tray Supports 2 6 Condensate Pump 7 High Level Switch 8 Condensate Pump Assembly Shown Inverted 9 Fan Motor Assembly 10 Coil Return Air...

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