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34

CONTROLS

Setting Jumper Links

Jumper links are located on the microprocessor controller

PCB to offer different control features and their functionality is
listed below:

Jumper link settings must be made with the power turned

off and PCB battery removed. Jumper link 1 will be factory set
to ON, jumper link 2 will be factory set to OFF. Jumper link 3
will be factory set to ON, should a master/slave system be re-
quired, jumper link 3 will require setting during the start-up of
the units.

Software Control — 

The control system software per-

forms the following primary functions:
• Control of the indoor fan and electric heater to achieve

and maintain the temperature set point.

• Monitor status and temperature inputs for error condi-

tions and shut down the relevant outputs in the event of a
fault occurring.

• Communicate with other controllers when operating in a

master/slave setup.

• Receive coded IR data from the hand held IR transmitter

or optional pendant and adjust control parameters as
instructed.

• Operate to time functions if they are required.

Main Control Functions

INDOOR FAN OPERATION — The  indoor fan will run
continuously at the most recently set speed or will alter the
speed according to the room temperature conditions when set
to Auto mode. The indoor fan will continue to run until the unit
is turned off by the user or via a pre-set time setting. When the
unit is turned off during heating, the indoor fan will continue to
run for approximately 2 minutes; this helps to dissipate residual
heat from the electric heaters.
BOOST HEAT — The electric heat relay can be used to initi-
ate either low watts density electric heating (option) or low
pressure hot water heating (option). The boost heat will be
activated when the room temperature falls to more than 8º F
below set point. Hysteresis of 2º F will be applied to prevent
"hunting." The boost heat facility is automatically enabled/
disabled by selecting non heat pump (jumper 2 open).

TEMPERATURE CONTROL — The controller will switch
heating or cooling loads in order to maintain the temperature
set point. The deadband is programmed to 4 F. Under normal
operation, cooling or heating will be activated at the limits of
the deadband and will continue to operate until set point is
achieved.

The temperature set point can be adjusted between 58 F and

90 F in 2º F increments.
POWER FAILURE — The controller will auto restart in its
previous mode of operation after a power failure, e.g., if the
controller was turned on before power fail, after power is re-
stored the controller will automatically turn on. Alternatively, if
the controller was turned off before power fail after power is
restored, the controller will remain off.
BATTERY BACKUP — To maintain all the user and time
clock settings during a power off situation, a 10-year battery
backup has been provided. This assumes normal power outag-
es. With no power the battery will last up to three months.
When the battery requires replacing, the cool and heat status
LEDs on the IR receiver will flash at 1-second intervals.

Alarms — 

The controller monitors the following alarm

conditions:
• Return air sensor failure
• Indoor coil sensor failure
• Condensate high level
• Battery backup low voltage
ELECTRIC HEATER  OVERHEAT  PROTECTION — In
the event of an auto reset overheat cutout, the electric heater
will be switched off until the temperature drops sufficiently for
the auto cutout to reset itself. Should the manual reset overheat
cutout operate, the electric heater will be switched off and re-
main off until the reset button on the manual overheat cutout is
pressed. (SWITCH OFF POWER TO UNIT BEFORE
RESETTING.)
HIGH CONDENSATE LEVEL ALARM — On  occurrence
of a high condensate level condition, the compressor will stop.
When the high condensate alarm level condition clears, the
compressor will automatically switch back on, providing the
compressor protection delays are not active.

NETWORK OPTION — MICROPROCESSOR 

CONTROLLER

Master/Slave Operation — 

The network option al-

lows for 1 master unit and up to 19 slave units to be intercon-
nected using a twin twisted pair screened cable to create a
network.

The master/slave operation has been programmed to oper-

ate the units in the following manner:
• When the master unit receives a transmission from the

transmitter, the transmitter settings are provided to all
units on the network.

• Slave units do NOT monitor the return-air temperature

but rely on the master unit to monitor return-air tempera-
ture and make all control decisions. Slave units will
mimic the operation of the master unit and will cool,
heat, switch on, switch off etc., with the master unit.

• At all times, the slave units will follow the usual method

of operation regarding alarms and will act accordingly.
When a master unit experiences an alarm, it will act in
the usual manner while maintaining instruction to slave
units to operate normally. The exception to this is when
the master unit experiences a return air sensor failure.
Due to the fact that it cannot control correctly, the master
unit will instruct the slave units to revert to stand alone
operation.

WARNING

Disconnect power supply before making wiring connec-
tions to prevent electrical shock and equipment damage.
All appliances must be wired strictly in accordance with
wiring diagram furnished with the appliance. Use of any
other wiring diagram could result in a hazard to persons
and property.

CAUTION

Any original factory wiring that requires replacement must
be replaced with wiring material having a temperature rat-
ing of at least 105 C.
Ensure that the supply voltage to the appliance, as
indicated on the serial plate, is not more than 5% over rated
voltage.

JUMPER 

LINKS

ON

OFF

JMP1

Reversing valve on in 
cooling. (factory)

Reversing valve on in 
heating.

JMP2

Heat pump mode (Not 
available).

Non heat pump mode/
chilled water.

JMP3

Unit is stand alone/master. 
(factory)

Unit is slave.

Содержание AIRSTREAM 42WKN

Страница 1: ...TEMPERATURE CONTROL POWER FAILURE BATTERY BACKUP Alarms 34 ELECTRIC HEATER OVERHEAT PROTECTION HIGH CONDENSATE LEVEL ALARM NETWORK OPTION MICROPROCESSOR CONTROLLER 34 35 Master Slave Operation 34 Netw...

Страница 2: ...data DANGER Appliances must not be installed where they may be exposed to potentially explosive or flammable atmosphere WARNING Improper installation adjustment alteration service or maintenance can...

Страница 3: ...ube Quantity 1 1 1 1 1 1 Face Area sq ft 1 8 1 8 2 8 2 8 5 2 5 2 Nominal Airflow cfm High 350 350 630 700 970 1160 Medium 300 300 530 630 890 970 Low 260 260 500 530 785 890 Discharge 4 way 4 way 4 wa...

Страница 4: ...1 8 3 3 4 2 1 16 2 5 8 A A VIEWA A 9 13 16 1 1 8 2 3 4 5 7 8 9 5 10 6 1 CWInlet 2 CWOutlet 3 HWCoil Inlet Optional 4 HWCoil Outlet Optional 5 Branch Duct Opening x3 6 Fresh Air Intake x2 7 Pump Inspe...

Страница 5: ...13 16 8 11 16 1113 16 3 1 8 713 16 23 4 VIEWA A A A 2 5 1 4 10 5 6 7 8 9 3 5 3 8 1 CWCoil Inlet 2 CWCoil Outlet 3 HWCoil Inlet Optional 4 HWCoil Outlet Optional 5 Fresh Air Intake x3 6 Branch Duct Op...

Страница 6: ...6 4 3 4 7 9 16 913 16 1 5 8 47 8 2 3 4 2 3 4 3 1 8 9 13 16 23 4 5 10 2 5 4 3 1 6 7 9 8 1 CWCoil Inlet 2 CWCoil Outlet 3 HWCoil Inlet Optional 4 HWCoil Outlet Optional 5 Fresh Air Intake x3 6 Branch Du...

Страница 7: ...tments and settings being made from a hand held IR transmitter or optional pendant The controls include the following basic components PCB control board Infrared transmitter or optional pendant Infrar...

Страница 8: ...Wiring Diagram Sizes 08 and 12 a42 4333 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water PCB Printed Circuit Board Factory Installed...

Страница 9: ...Diagram Sizes 18 and 20 a42 4336 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water PCB Printed Circuit Board VM Vane Motor Factory Ins...

Страница 10: ...Diagram Sizes 33 and 36 a42 4327 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water PCB Printed Circuit Board VM Vane Motor Factory Ins...

Страница 11: ...agram Size 08 and 12 a42 4332 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water HTR Heat Relay HW Hot Water PCB Printed Circuit Board F...

Страница 12: ...zes 18 and 20 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water HTR Heat Relay HW Hot Water PCB Printed Circuit Board VM Vane Motor Fac...

Страница 13: ...izes 33 and 36 a42 4328 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water HTR Heat Relay HW Hot Water PCB Printed Circuit Board VM Vane...

Страница 14: ...r Control Wiring Diagram Sizes 08 and 12 A42 4335 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit HW Hot Water PCB Printed Circuit Board VR Valve Rela...

Страница 15: ...Control Wiring Diagram Sizes 18 and 20 A42 4339 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit PCB Printed Circuit Board VM Vane Motor VR Valve Rela...

Страница 16: ...ol Wiring Diagram Sizes 33 and 36 A42 4329 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit HW Hot Water PCB Printed Circuit Board VM Vane Motor VR Val...

Страница 17: ...ill operate the air vanes Med Large cassettes only OFF Pressing this button will switch the unit off TRANSMIT INDICATOR This symbol will flash when the system settings are transmitted MODE INDICATOR H...

Страница 18: ...oor fan on cooling off and heating on Unit on timer operation off indoor fan on check main PCB battery Unit on timer operation on indoor fan on cooling and heating off Unit on timer operation on indoo...

Страница 19: ...ble 2 Table 2 Ceiling Opening Dimensions A cardboard template for ceiling cutout and rod positions is included with the unit Positioning the Electro Mechanical Thermo stat In addition to positioning t...

Страница 20: ...lation is pre cut to aid location and removal of the relevant section Rub hand across surface of insula tion to reveal exact location of knockout 3 Remove the metal knockout from the chassis 4 Attach...

Страница 21: ...erminal strip 1 Push a small flat head screwdriver into the square hole on the terminal Press firmly until the screwdriver hits the back stop and opens the terminal See Fig 25 2 Remove approximately 3...

Страница 22: ...Wire Gage CPM Condensate Pump CW Chilled Water Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To change the...

Страница 23: ...age CPM Condensate Pump CW Chilled Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To cha...

Страница 24: ...age CPM Condensate Pump CW Chilled Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To cha...

Страница 25: ...AWG American Wire Gage CPM Condensate Pump VR Valve Relay Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To...

Страница 26: ...rican Wire Gage CPM Condensate Pump VM Vane Motor VR Valve Relay Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a defa...

Страница 27: ...rican Wire Gage CPM Condensate Pump VM Vane Motor VR Valve Relay Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a defa...

Страница 28: ...ondensate Pump CW Chilled Water HTR Hot Water Relay HW Hot Water Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a defa...

Страница 29: ...te Pump CW Chilled Water HTR Hot Water Relay HW Hot Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as...

Страница 30: ...te Pump CW Chilled Water HTR Hot Water Relay HW Hot Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as...

Страница 31: ...ither one of the 2 net work terminals marked The pendant connector and network terminal positions are illustrated in Fig 4 PRE START UP See the start up sheet example in Fig 37 A start up sheet is sup...

Страница 32: ...r cooling 8 Where fitted check the operation of the hot water valve or the electrical heat elements by switching the system to the heating mode and forcing a call for heat 9 Allow chilled water to ent...

Страница 33: ...o switch the unit on and transmit the new system settings Setting the Current Time 1 Press CLK TIMER button once CLOCK SET should begin flashing in the time display 2 Press either or button within the...

Страница 34: ...es normal power outag es With no power the battery will last up to three months When the battery requires replacing the cool and heat status LEDs on the IR receiver will flash at 1 second intervals Al...

Страница 35: ...ecommended Spares It is recommended that one complete set of air filters be kept on hand for use as needed DISASSEMBLY PROCEDURE Fan Removal 1 Unclip the grille catches and remove the grille s from th...

Страница 36: ...a suitable container 4 Remove the self tapping screws securing the 2 insulated metal condensate tray support channels and pull the channels away from the condensate tray Pull the conden sate tray com...

Страница 37: ...ities in every section of this trouble shooting guide first Replace the microprocessor only after all other avenues of investigation are exhausted Fans Will Not Run Loose wire Check all fan wire conne...

Страница 38: ...to unit Faulty valve actuator Check actuator by manually opening and closing valve replace if faulty Faulty heater relay Check signals to relay and check action of relay contacts Replace relay or PCB...

Страница 39: ...purchase order number Racine WI 53403 2552 1500 DeKoven Avenue n a n aA kW n a Electric Heat 500 CHARGE 1 QTY Maximum Discharge Temp 125 F Clearance to Combustibles 0 0 5 FIELD FACTORY CHARGE 0 LB TYP...

Страница 40: ...ump Assembly Shown Inverted 9 Fan Motor Assembly 10 Coil Return Air Sensors Microprocessor Only 11 Grille 12 Label DESCRIPTION 13 Air Deflector Vanes 4 14 Filter 15 Fascia Assembly 16 Receiver Micropr...

Страница 41: ...ondensate Tray Support 5 High Level Switch Shown Inverted 6 Condensate Pump Shown Inverted 7 Fan and Motor Assembly 8 Fan Inlet Ring 9 Grille 10 Infrared Receiver DESCRIPTION 11 Vane 12 Vane Motor Ass...

Страница 42: ......

Страница 43: ......

Страница 44: ...ght to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53420008 01 Printed in U S A Form 42WKN 7SI Pg 44 4 13 Replaces 42WKN...

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