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IMPORTANT:

Before using this equipment, carefully read SAFETY PRECAUTIONS and all

instructions in this manual. Keep this Service Manual for future reference.

Models: 79503 R90 Classic - Solventborne

79504 R70 Classic - Solventborne

79520 R90 Classic - Waterborne

For Use With 80130-XXX 9060 Power Supply

Vector

R Series

Classic Applicators

AH-06-02-R16 (10/2019)

1 / 75

www.carlisleft.com

SERVICE MANUAL

Содержание Vector 79503 R90 Classic - Solventborne

Страница 1: ...his manual Keep this Service Manual for future reference Models 79503 R90 Classic Solventborne 79504 R70 Classic Solventborne 79520 R90 Classic Waterborne For Use With 80130 XXX 9060 Power Supply Vect...

Страница 2: ...n changed from revision AH 06 02 R15 to revision AH 06 02 R16 Reasons for this change are noted under Manual Change Summary inside the back cover of this manual AH 06 02 R16 10 2019 2 75 www carlislef...

Страница 3: ...borne Installation Features 25 High Voltage Cable 26 Filters 26 Paint Preparation 27 Spray Pattern Adjustment 28 Applicator to Target Distance 28 Fluid Nozzle Selection Charts 29 Round Spray Performan...

Страница 4: ...Waterborne 60 Specifications 80130 51X 9050 Power Supply Electrical 60 Control Unit 61 R90 Classic Waterborne Typical Installation 62 Waterborne Isolation System Installation Guidelines 63 Waterborne...

Страница 5: ...s to reconcile such differences WARNING WARNING The user MUST read and be familiar with the Safety Section in this manual and the safety literature therein identified This equipment is intended to be...

Страница 6: ...ance Spray booth ventilation must be kept at the rates required by NFPA 33 OSHA country and local codes In addition ventilation must be maintained during cleaning operations using flammable or combust...

Страница 7: ...st inadvertent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Frequent power supply shutdown indicates a problem in the system whic...

Страница 8: ...ot be wearing or carrying any ungrounded metal objects When using an electrostatic handgun operators must assure contact with the handle of the applicator via conductive gloves or gloves with the palm...

Страница 9: ...re is contact with the skin Follow the requirements of the Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic...

Страница 10: ...e manufacturer s documentation 8 The certification of this equipment relies upon the following materials used in its construction If the equipment is likely to come into contact with aggressive substa...

Страница 11: ...cial conditions for safe use apply Special conditions for safe use The Vector 79503 79504 and 79520 R Series Classic Applicators shall only be used with associated 80131 XXX 9060 Power Supply Product...

Страница 12: ...ONLY CONFIGURATION DWG 79948 REV B B DESIGNATIONS E DESIGNATIONS C DESIGNATIONS D DESIGNATIONS A DESIGNATIONS VECTOR R90 CLASSIC SOLVENT BASE 79503 Base Model No Optional Designations ABCDE Ordering I...

Страница 13: ...WEAR 79552 345 1 78mm ID HIGH WEAR 3 FOR CHINA 240V 50 60 Hz PART NUMBER 80131 513 OPTION A DESI CABLE LEN 0 FOR NO CABLE 1 FOR 10 METER CABLE PART NUMBER 2 FOR 15 METER CABLE PART NUMBER 3 FOR 20 ME...

Страница 14: ...VECTOR R70 CLASSIC SOLVENT BASE 79504 Base Model No Optional Designations ABCDE Ordering Information Only CONFIGURATION DWG 79949 REV C AH 06 02 R16 10 2019 14 75 www carlisleft com ATEX EN...

Страница 15: ...0 METER CABLE PART NUMBER 2 FOR 15 METER CABLE PART NUMBER 3 FOR 20 METER CABLE PART NUMBER 4 FOR 25 METER CABLE PART NUMBER 5 FOR 30 METER CABLE PART NUMBER OPTION FLUID DEL 1 OFFSET WITH 093 ID FLUI...

Страница 16: ...VECTOR R90 CLASSIC WATER BASED 79520 Base Model No Optional Designations ABCDE Ordering Information Only CONFIGURATION DWG 79950 REV C AH 06 02 R16 10 2019 16 75 www carlisleft com ATEX EN...

Страница 17: ...WATERBORNE FLUID HOSE 3 6 ID X 10m 30ft PART NUMBER 79524 10 3 FOR WATERBORNE FLUID HOSE 1 4 ID X 15m 50ft PART NUMBER 79525 15 4 FOR WATERBORNE FLUID HOSE 3 16 ID X 15m 50ft PART NUMBER 79524 15 0 F...

Страница 18: ...ence of the electrostatic field become electrically charged The charged particles are attracted to and deposited on the target object The forces between the charged particles and the grounded target a...

Страница 19: ...9377 45 Operating Voltage 90 kV DC maximum Current Output 140 microamperes maximum Paint Resistance 1 MW to Use Model No 76652 Test Equipment Part Sprayability Determine sprayability of part to be coa...

Страница 20: ...TIONS 79504 R70 CLASSIC SOLVENTBORNE Environmental Physical Electrical Mechanical This reflects the maximum fluid volume the applicator can deliver The maximum spray volume that can be effectively ato...

Страница 21: ...Replaceable Hook Fan Air Adjust 2 Finger 4 Finger Trigger 6 7 8 9 Adjustable Trigger Shelf Fluid Hose Connection High Voltage Cable Connection Air Inlet Connections R90 70 CLASSIC SOLVENTBORNE ELECTR...

Страница 22: ...80130 XXX 9060 POWER SUPPLY ELECTRICAL 80130 XXX 1 USA Canada 2 Europe 3 China Plug Styles 110 120 VAC 220 240 VAC 110 120 VAC 220 240 VAC 110 120 VAC 220 240 VAC 80130 211 80130 212 213 80130 311 80...

Страница 23: ...point Button 9 10 11 12 13 14 15 16 kV Setpoint Adjust Buttons Air Flow Switch Connections High Voltage Cable Connector Standard I O Connector Fuses Ground Lug AC Inlet Receptable Interlock I O Connec...

Страница 24: ...lling operating and or servicing this equipment The fluid lines and fluid sources MUST be isolat ed from ground for waterborne applications Personnel MUST be GROUNDED to prevent a shock or spark durin...

Страница 25: ...ssure Gauge Air Water Separator Main Air Supply Line TYPICAL SOLVENTBORNE INSTALLATION FEATURES 8 9 10 11 12 13 14 Fluid Supply Grounded Fluid Regulator Air Line High Voltage Cable Fluid Line Target E...

Страница 26: ...o the appli cator electrode must be prevented by grounding the paint line at the applicator handle Verify that the applicator handle is actually grounded before operating it This is done with a fully...

Страница 27: ...d through your Ransburg distributor Reference Technical Manual Paint Related Information for REA REM Vector and M90 Guns for paint formulation information For further paint formulation and testing pro...

Страница 28: ...t feature that allows counting of clicks The fan valve has 8 clicks per 1 full turn of the adjustment knob To change the spray pattern axis of fan atomizers from horizontal to vertical loosen the air...

Страница 29: ...nch 1 2mm 047 inch 1 2mm 047 inch Standard Wear Extended Wear Standard Wear Extended Wear Standard Wear Extended Wear Standard Wear Extended Wear Standard Wear Extended Wear 79552 244 79552 344 79552...

Страница 30: ...22 1 5 37 2 6 30 2 1 Air Cap 79374 65 79374 98 79374 122 Pattern Size inches 15 1 2 17 1 2 12 1 2 Pressure Reducer Black Black Green Applicators Vector 79959 00 Fluid Nozzle Part Retaining Ring Part...

Страница 31: ...begin When the ON OFF switch is turned on the kV display will show the applicator type the 9060 Power Supply is configured for and the microamp display will show the current software revision level T...

Страница 32: ...ot be soaked in any solvents WARNING The user MUST read and be familiar with the safety instructions in this manual If compressed air is used in cleaning REMEM BER that high pressure air can be danger...

Страница 33: ...aint and or solvent supply OFF NOTE CAUTION CAUTION WARNING NEVER soak or submerge the electrical compo nents of the applicator i e barrel or cable Damage and failure may occur NEVER remove the fluid...

Страница 34: ...FF 2 Turn the paint supply OFF 3 Turn the atomizing and fan air OFF 4 Wipe the applicator cable and hoses with a rag and a suitable cleaning solvent 5 Flush the lines and allow the solvent to remain i...

Страница 35: ...applicator prior to removing the tip The applicator barrel MUST be tilted front down to remove the fluid nozzle Failure to do so may al low paint to enter the air passages thereby reducing airflow an...

Страница 36: ...0009 00 Sealant Medium Strength 7969 10 Plastic or Wood Dowel Rod 5 16 Diameter 2 Turn the paint supply OFF 3 Turn the atomizing air supply OFF 4 Tilt the applicator down and trigger until it is clear...

Страница 37: ...leaning and Inspection 1 Use a suitable solvent to clean the air cap Refer to Suitable Solvents for Cleaning Vector R90 R70 Appli cators in the Maintenance section 2 Examine the air cap for damage to...

Страница 38: ...barrel MUST be tilted front down to remove the fluid nozzle Failure to do so may allow paint to enter the air passages thereby reducing air flow and damaging the applicator barrel Applicators may be...

Страница 39: ...edle electrode 2 Examinetheneedle electrodefordamageorwear Pay special attention to the area where the wire electrode extends from the main body This is a sealing surface that seats inside the fluid n...

Страница 40: ...en the retaining nut that secures the barrel to the applicator handle After unscrewing the nut slide it forward onto the barrel 7 Hold the applicator handle and fluid tube so the barrel points downwar...

Страница 41: ...hed This chamber is a seal area and the barrel applicator assembly will have to be replaced if it is damaged DO NOT lose any of the spring washers The gun MUST have all six 6 correctly positioned in o...

Страница 42: ...ty damage and personnel injury 1 Place conductive female chevron adapter onto the front of shaft with the concave side toward the front 2 Screw the four 4 chevron seals onto shaft concave sides forwar...

Страница 43: ...in the barrel and screw it into place by hand approximately 3 turns Figure 18 Needle Shaft Assembly Into Barrel 16 Pull the needle shaft rearward as far as it will go 17 Install the fluid nozzle air c...

Страница 44: ...d and then tighten using the special multi purpose wrench NOTE Torque the retaining ring to 8 10 lbs ft or after hand tightening torque an additional 1 6 to 1 8 turn using the special multi purpose wr...

Страница 45: ...the applicator 5 Remove the hook and hook gasket Pull the resister tube straight out of the applicator 1 Barrel Gasket 2 Fan Air Adjustment Valve 3 Rear Cover GASKET AND FAN AIR ADJUSTMENT VALVE REMO...

Страница 46: ...the shelf to remove 8 Remove the trigger stop by turning the knob of the stop counter clockwise until the thread of the stop is completely disengaged Reassembly Refer to Figures 21 22 23 24 25 26 and...

Страница 47: ...de the hook into position 5 Reinstall the air valve components in the reverse order of disassembly 6 Push the rear cover onto the back of the handle Secure the cover by inserting the fan air adjustmen...

Страница 48: ...fluid nozzle combination Faulty air cap Ensure proper fluid nozzle air nozzle pressure reducer combinations see Fluid Nozzle Tables in the Installation section Replace Air passages in applicator or a...

Страница 49: ...e fluid nozzle Replace Tighten Adjust see Trigger Adjustment in the Maintenance section Wrap Back Improper target ground Improper spray technique Improper booth exhaust Excessive atomizing air Excessi...

Страница 50: ...ard Faulty high voltage multiplier assembly Missing conductive sponge in resistor tube Faulty resistor tube assembly Replace flow switch Trace and correct Replace Replace Check and replace Install Rep...

Страница 51: ...assic Solventborne Applicator Breakdown 47 46 37 36 40 38 39 7 5 10 1 9 8 11 2 4 3 29 13 28 34 33 35 45 43 42 31 46 44 41 18 30 22 26 23 19 12 21 18 20 15 14 27 25 24 17 AH 06 02 R16 10 2019 51 75 www...

Страница 52: ...Molded 1 15 79001 45 O Ring 1 16 17 70397 01 Resistor Housing Machined R70 1 70397 02 Resistor Housing Machined R90 1 18 79001 08 O Ring Solvent Proof 2 19 79001 07 O Ring Solvent Proof 2 20 79476 00...

Страница 53: ...Table C C2 Bracket Support 1 42 Table C C1 Fitting Fluid 1 43 Table C C3 Nut Hex 1 44 18847 01 Fitting Air Inlet 1 4 NPSM M 1 18847 00 Fitting Air Inlet 3 8 NPSM M optional 1 45 79454 00 Screw Trigger...

Страница 54: ...5 45 Bracket 250 ID Fluid Tube 6 Offset Bracket SS 250 ID Fluid Tube 7 Offset Bracket 125 ID Coiled Fluid Tube 0 No Cable 1 10m High Voltage Cable 2 15m High Voltage Cable 3 20m High Voltage Cable 4...

Страница 55: ...Fluid Tube Offset Bracket 250 ID Fluid Tube 45 Bracket 250 ID Fluid Tube Offset Bracket SS 250 ID Fluid Tube Offset Bracket 125 ID Coiled Fluid Tube 70399 00 70442 00 70399 00 70399 00 70442 00 70399...

Страница 56: ...al Spring Loaded 1 10 78630 00 Spacer Seal 1 11 17390 04 Washer Beville Spring 6 12 78632 00 Nut Locking Trigger Adjustment 1 13 78631 00 Nut Packing 1 14 78633 00 Spring Retainer Needle Shaft 1 15 80...

Страница 57: ...acking R70 1 5 78629 00 Retainer Needle Seal Rear 1 6 79001 06 O Ring Solvent Proof 1 7 78630 00 Spacer Seal 1 8 10051 05 Cup Seal Spring Loaded 1 9 78631 00 Nut Packing 1 10 78632 00 Nut Locking Trig...

Страница 58: ...TION WARNING Typical installations to spray non flam mable conductive materials waterborne materials must not be used to handle flam mable materials solvent based materials AH 06 02 R16 10 2019 58 75...

Страница 59: ...Air Adjust 2 Finger 4 Finger Trigger 6 7 8 9 10 No Description Adjustable Trigger Shelf Waterborne Hose High Voltage Cable Connection Air Hose Connection Waterborne Source Connection R90 CLASSIC WATE...

Страница 60: ...374 65 79377 45 Operating Voltage 90 kV DC maximum Current Output 140 microamperes maximum Part Sprayability Determine sprayability of part to be coated using 76652 Test Equipment See current Paint HV...

Страница 61: ...130 51X For Use With 9060 Part CONTROL UNIT APPLICATOR COMBINATIONS CONTROL UNIT INPUTS OUTPUTS 220 240 VAC 110 120 VAC 220 240 VAC 80130 511 80130 512 80130 513 65 kV DC 90 kV DC 90 kV DC AH 06 02 R1...

Страница 62: ...Pressure Gauge Air Water Separator Main Air Supply Line Fluid Supply Grounded 9 10 11 12 13 14 15 No Description Fluid Regulator Air Line High Voltage Cable Fluid Valve Isolated Fluid System Protecti...

Страница 63: ...its main body 2 Remove the male connector nut from the fluid hose 3 Determine the hose length that is needed and cut the hose off squarely Fluid lines to the applicator MUST be protected from scraping...

Страница 64: ...4 14 15 20 12 21 19 22 26 25 23 24 30 27 29 28 45 33 34 35 47 46 18 63 44 31 68 67 69 65 64 62 61 60 70 48 17 18 19 66 XX XX Refer to parts list for figure 33 Refer to parts list for figure 28 31 AH...

Страница 65: ...66 79385 00 Nut Connector Hose 1 67 EMF 203 05 Tube Ferrule Front 3 8 1 68 EMF 202 05 Tube Ferrule Back 3 8 1 69 6241 06 Fitting Fluid 1 70 7787 03 Swivel Fitting 1 Item WATERBORNE FLUID DELIVERY COMP...

Страница 66: ...z VECTOR R90 CLASSIC WATERBORNE MODEL IDENTIFICATION 0 No Cable 1 10m High Voltage Cable 2 15m High Voltage Cable 3 20m High Voltage Cable 4 25m High Voltage Cable 5 30m High Voltage Cable 2 Two Finge...

Страница 67: ...embly 10m 33 78547 15 Air Hose Assembly 15m 49 78547 20 Air Hose Assembly 20m 66 78547 31 Air Hose Assembly 30m 99 1 LSFI0027 Reusable Hose Fitting 1 2 6919 XX Bulk Hose Air XX Item VECTOR AIR HOSE OP...

Страница 68: ...VER OPTIONS PARTS LIST Part Description Qty Figure 36 Applicator Cover 1 79959 00 Fluid Nozzle Assembly 1 2 79962 00 Air Cap Swirl 1 Item VECTOR SWIRL NOZZLE OPTIONS PARTS LIST Part Description Qty Fi...

Страница 69: ...The standard fluid delivery tube is the smallest diameter to work best with highly conductive materials down to 1 megohm resistance If higher fluid flows are required the larger diameter tube either...

Страница 70: ...MIZATION PARTS LIST Part Description Qty 79374 65 Standard Air Spray Air Cap 79374 122 Trans Tech Air Spray Air Cap 79377 XX Standard Air Spray Fluid Nozzle 79552 XXX Trans Tech Air Spray Fluid Nozzle...

Страница 71: ...Restrictor green and chosen Fluid Nozzle Kit 79555 replaces parts 74963 05 Restrictor 79377 45 Fluid Nozzle 79374 65 Air Cap NOTE For additional information on solvent Viscosities and Conversion refer...

Страница 72: ...embly R90 Standard Packings 1 78628 12 Needle Shaft Assembly R70 Standard Packings 1 78630 00 Spacer Seal 2 78631 00 Packing Nut 2 78632 00 Nut Locking Trigger Adjustment 2 78633 00 Spring Retaining N...

Страница 73: ...gh Voltage Cable R70 10m 1 79519 10 High Voltage Cable R90 10m 1 79521 00 Clip High Voltage Cable 2 79529 00 K5 Applicator Covers Accessory 79560 00 Trigger Stop Assembly 1 79599 01 Needle Shaft Assem...

Страница 74: ...Change Description AH 06 02 R16 Replaces AH 06 02 R15 with the following changes Page s 1 Change labels from 0518 to 2813 11 2 Update labels on images 12 14 16 AH 06 02 R16 10 2019 74 75 www carlisle...

Страница 75: ...echnologies is a global leader in innovative finishing technologies Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg MS BGK and...

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