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INTRODUCTION

NOTE

GENERAL DESCRIPTION

The Ransburg No. 2 Handgun Process

The No. 2 Process

TM

 is an electrical atomization method 

for applying coatings to objects electrostatically.  The No. 2 

Process Handgun system applies a high voltage, negative, 

DC charge to the applicator bell, creating an electrostatic 

field between the bell and the target object.  The target is 

electrically grounded through its support which may be 

stationary or moving; or through an electrical connection 

to a known true earth ground.

A regulated pressure fluid system delivers coating mate-

rial to the bell when the gun is triggered.  There, the fluid 

travels across the face of the rotating bell and becomes 

charged.  The fluid is electrically atomized at the edge of 

the bell forming a fine mist which, under the influence of the 

electrostatic field, is attracted to and deposited on the target 

object.  The forces between the charged particles and the 

grounded target are sufficient to turn almost all overspray 

around and deposit it on the side and back surfaces of the 

target.  Thus, a high percentage of the spray is deposited 

on the target and overspray is controlled.

The 9060 High Voltage Controller

The 

Ransburg 9060 High Voltage Controller 

(80102-21X) 

is used to provide high voltage for the No. 2 Process 

Handgun.  It uses a combination of proven high voltage 

generation technology and microprocessor-based con-

trol.  It uses current feedback information to maintain the 

required kV output for the No. 2 Process Handgun.  The 

processor  circuitry  provides  the  maximum  in  applicator 

transfer efficiency, while maintaining the maximum safety.

The 9060 Controller for the No. 2 Process Handgun has 

a fixed setpoint value which can 

NOT

 be adjusted.  The 

triggering of the HV is initiated by the on-off switch on  the 

No. 2 Process Handgun.  

SAFETY  FEATURES

The Ransburg 9060 High Voltage Controller provides maxi-

mized operational safety. The protections include detection 

of Boot Faults, Ground Faults, Cable Faults, Feedback 

Signal Fault, Current Limit Fault and Overvoltage Fault. 

The microprocessor circuits provide a controlled output load 

curve, which limits the high voltage output to safe levels 

while monitoring control and feedback signals for unsafe 

conditions.  Maximum operational safety is obtained when 

the correct applicator settings are used and when safe 

distances between the applicator and target are observed 

and followed.  The maximum efficiency of the high voltage 

controller is based on load.

DISPLAYS

The front panel displays the high voltage set point as well 

as a reading of the gun current output. The gun current is 

derived from feedback signals between the controller and 

the cascade.

Figure 1: 9060 High Voltage Controller (HV2)

 

†

The 9060 High Voltage Controller is factory 

supplied with a latch that can be opened using a tool 

such as quarter or flat screwdriver. 

The 9060 High Voltage Controller is available as follows:

Used with No. 2 Gun Type

9060 Part #

9060 HIGH VOLTAGE CONTROLLER

80102-211 

Electric Motor, Domestic 

19372-XX

80102-212 

Electric Motor, European 

19372-XX

80102-213 

Electric Motor, China 

19372-XX

Gun No.

Return To Contents

CP-13-03-R4  (05/2020)

9 / 35

www.carlisleft.com

INTRODUCTION

EN

Содержание Ransburg

Страница 1: ...PRECAUTIONS and all instructions in this manual Keep this Service Manual for future reference Model 80102 21X Electric Motor 9060 High Voltage Controller for No 2 Process Handgun HV2 Electric Motor CP...

Страница 2: ...een changed from revision CP 13 03 3 to revision CP 13 03 R4 Reasons for this change are noted under Manual Change Summary inside the back cover of this manual CP 13 03 R4 05 2020 2 35 www carlisleft...

Страница 3: ...ltage Cable 15 No 2 Process Handgun Trigger Signal 15 Controller Schematic HV2 16 OPERATION 17 21 Start Up 17 Basic Operations 17 kV Test Jumper 18 Setpoint Operations 18 Faults 18 Fault Descriptions...

Страница 4: ...ncile such differences WARNING WARNING The user MUST read and be familiar with the Safety Section in this manual and the safety literature therein identified This equipment is intended to be used by t...

Страница 5: ...booth ventilation must be kept at the rates required by NFPA 33 EN 16985 country and local codes In addition ventilation must be maintained during cleaning operations using flammable or combustible so...

Страница 6: ...rtent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Frequent power supply shutdown indicates a problem in the system which require...

Страница 7: ...ring or carrying any ungrounded metal objects When using an electrostatic handgun operators must assure contact with the handle of the applicator via conductive gloves or gloves with the palm section...

Страница 8: ...tact with the skin Follow the requirements of the Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materials...

Страница 9: ...Handgun The processor circuitry provides the maximum in applicator transfer efficiency while maintaining the maximum safety The 9060 Controller for the No 2 Process Handgun has a fixed setpoint value...

Страница 10: ...torage and Shipping Temperature 40 F to 185 F 40 F to 185 F Humidity 95 Non Condensing Environmental Physical Electrical Input Voltage 100 240 VAC Input Current 1A RMS max Frequency 50 or 60 Hertz Wat...

Страница 11: ...No 9060 CONTROLLER FEATURES 1 kV Display 2 High Voltage On Indicator 3 Reset Button 4 A Display 5 Fault Indicator 6 On Off Switch 7 High Voltage Cable Connector 8 Fuses 9 Ground Lug 10 AC Inlet Recep...

Страница 12: ...ger signal if OFF This will NOT prevent any other active fault conditions from triggering a new fault There is a 5 second fault reset delay timer that inhibits the triggering of high voltage immediate...

Страница 13: ...ed in series between the neutral AC input connection and the neutral input connection of the AC line power filter Spare Fuses The Controller also comes with two 2 spare fuses 250V 1A 5mm x 20mm mounte...

Страница 14: ...quipment LOCATION OF THE 9060 Installation of the Controller must be a minimum of 6 1m 20 fromwherethespraytargetislocatedinaccordance withfederal state andlocalcodes Theareashouldprotect theControlle...

Страница 15: ...s not close to areas of high temperature 129 F The operator should have free movement of the applicator and all bend radii of the cable should not be less than 6 inches 15 cm Connect the high voltage...

Страница 16: ...Figure 7 Controller Schematic HV2 Return To Contents CP 13 03 R4 05 2020 16 35 www carlisleft com INSTALLATION EN...

Страница 17: ...actual current draw shown in Figure 9 The green and yellow regions of the bar graphs meter indicate outputcurrentisintheoptimumrangeformaximumtransfer efficiency The red region of the bar graph indic...

Страница 18: ...oltage Setpoint The voltage on the 9060 High Voltage Controller when configured for use with the No 2 Process Handgun 80102 21X isNOTadjustable TheElectricMotorNo 2Handgun is designed to operate only...

Страница 19: ...will show in the uA display This faultwilloccurifthemicroprocessordetectsalossofground atthehighvoltagesection Ifthisfaultoccurs resetthefault This fault can be caused by a broken ground path between...

Страница 20: ...able Fault Display Feedback Fault FF This fault will occur if the microprocessor detects a loss of the current feedback signal If this occurs reset the fault If this fault occurs repeatedly refer to t...

Страница 21: ...e Fault Troubleshooting Section Figure 17 Boot Fault Display The boot fault error code displayed on the uA display appears very similar to the ground fault Verify that the first character appears as a...

Страница 22: ...To Measure Resistance If shocks or sparks are noticed at any point in the spray system immediatelyturnoffthepowersupplyandcheckthe complete system for proper grounding Proper grounding of the spray g...

Страница 23: ...ectly the problem is with the power supply Consult the Troubleshooting Guide to locate the specific problem 8 Disconnect the Test Probe 76652 01 and reposition jumper J8 so that it covers only one ter...

Страница 24: ...if jumper 17 is shorted The overload threshold for the 80102 21X units is set to 140 A Checkforloosewiringbetweenthepcboardconnector and the high voltage section by pulling on each wire Repair if nece...

Страница 25: ...oltage controller Turn on the power and place a jumper across the KV Test Jumper If the fault occurs send the voltage controller in for repair If no fault occurs continue Eitherthehighvoltagecableorif...

Страница 26: ...is between 90 and 264 VAC Replace blown defective fuse Properly attach connector Verify connection to the voltage across terminals L2 and N of 1TB is between 90 and 264 VAC Voltage across terminals 1A...

Страница 27: ...ly attach connector J3 and verify that trigger input line is connected into the 5th position from bot tom of case Verify continuity between 1CON 3 and J3 5 See Figure 18 Properly attach J2 and verify...

Страница 28: ...rom the factory are located on the inside of the top lid of the cabinet Fuses 1FU 2FU 1 Insertscrewdriverintoslotintotherespectivefuseholder push in and rotate counter clockwise 2 Remove screwdriver a...

Страница 29: ...C Board 1 Ensure power supply is unplugged from AC outlet and open cabinet lid 2 Disconnect plugs connectors J7 J3 J2 and J1 from main PC board see Figure 18 3 Remove 3 screws from heat sink base and...

Страница 30: ...Figure 18 9060 80102 21X Internal Component Locations J1 J2 J3 J7 3 2 Return To Contents CP 13 03 R4 05 2020 30 35 www carlisleft com MAINTENANCE EN...

Страница 31: ...al number of the voltage controller is located on the left outside face of the main enclosure 2 No 2 Process Gun Electric Motor 1 Domestic 2 European 3 China 80102 2 1 X TABLE B PLUG SELECTION TABLE A...

Страница 32: ...6 28 9060 High Voltage Controller PC Mainboard 79428 00 Power Supply 24V 24VDC Power Supply 1PS 19370 XX Cable Assembly Superflex XX denotes cable length not shown 79350 03 9060 High Voltage Cascade S...

Страница 33: ...de HV Probe Meter w Test Leads and Paint Test Probe LSCH0009 Dielectric Grease 88 oz tube 76453 00 Conduit Adapter Kit 20868 00 120 Volt Circuit Tester Description Part No 9060 HIGH VOLTAGE CONTROLLER...

Страница 34: ...ption CP 13 03 R4 Replaces CP 13 03 3 with the folowing changes 1 Update manual to latest design format All 2 Add 20868 00 120 Volt Circuit Tester 33 Page s Return To Contents CP 13 03 R4 05 2020 34 3...

Страница 35: ...es is a global leader in innovative finishing technologies Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg MS BGK and Binks ar...

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