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126 Bailey Road 

North Haven, CT 06473

Ph  203-680-9401 

Fx  203-680-9403

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ech

 

support

   800-989-2275

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Copyright 2020 — Carlin Combustion Technology

  Except where specifically stated otherwise, this manual 

must be used only by a qualified service technician.

 

In the state of Massachusetts, this product must be 

installed by a licensed Plumber or Gas Fitter.

 

Failure to comply with the above or other requirements 

in this manual could result in severe personal injury, 

death or substantial property damage.

 

USER

 — Refer only to User care and maintenance 

on back page for information regarding operation of 

this burner. The burner Instruction Manual is intended 

only for your service technician. The burner and heat 

exchanger must be inspected and started at least an-

nually by your service technician.

  Check burner cartons carefully. The Model 801GAS 

burner was assembled and tested at the factory before 

shipment. If the burner was ordered with a completed 

assembled gas train, the train was pressure tested 

and electrically checked for proper operation. Where 

possible, the gas train or components were shipped in 

the same carton as the burner. Check your packing slip 

for the number of cartons shipped from the factory.

MODEL

 

801GAS

Advanced Combination

Gas Burners

Low-High-Low Step Modulating

Low Rate (Model 52600A)

1400 

to

 2100 MBH

High Rate (Model 52600B)

2100 to 2500 MBH 

In

struction  

Manual 

Содержание 52600A

Страница 1: ...for information regarding operation of this burner The burner Instruction Manual is intended only for your service technician The burner and heat exchanger must be inspected and started at least an n...

Страница 2: ...staller service technician Read all instructions before proceeding Perform all procedures and in the order given to avoid potential of severe personal injury death or substantial property damage Befor...

Страница 3: ...tic Gas Conversion Burners ANSI Z21 8 National Fuel Gas Code ANSI Z223 1 NFPA 54 National Electrical Code ANSI NFPA 70 All additional applicable national state and local codes The 801GAS burner config...

Страница 4: ...t reaches the combustion zone Firing rate adjustment Gas flow is adjusted to match the air flow at low and high fire rates High fire must be set before low fire See the Starting and operating section...

Страница 5: ...eck codes standards and the equipment manual Verify that the burner appliance will maintain all clearances to combustible walls or floor and all clearances required for service maintenance as required...

Страница 6: ...used must be no smaller than inch mesh Motorized vent dampers Wire the vent damper end switch to prevent operation of the burner until the air opening louvers are fully open Combustion air ventilatio...

Страница 7: ...y could result in severe personal injury death or substantial property damage Prepare burner and components Do not install or operate the burner if any component is dam aged or if burner does not comp...

Страница 8: ...sh the same 6 When converting coal fired units install a combustion chamber in the ashpit area or fill the ashpit with sand up to 2 inches above the mud ring of the boiler firing through the door Inst...

Страница 9: ...opening so the end of the air tube is flush with or slightly short of the inside surface of the combustion chamber 3 Place gasket onto boiler front plate 4 Slide the end of the air tube into the openi...

Страница 10: ...from the vent connection to outside sized and installed as required by codes Because this is a diaphragm assisted solenoid valve a small amount of gas will exit from the vent orifice each time the val...

Страница 11: ...You will find additional infor mation on gas line sizing in the National Fuel Gas Code ANSI Z223 1 7 Gas supply pressure natural gas or propane Maximum supply pressure 14 inches w c Minimum supply pre...

Страница 12: ...e cubic feet gas hour Figure 6 Gas train pressure drop 3 Install gas piping continued Regulator spring The standard main gas pressure regulator spring 1 RV81 is plated The range is from 3 0 to 6 0 inc...

Страница 13: ...ion for burner equipped with a primary control not covered in this manual see Figure 7 for a legend to callouts 4 Wire the burner RM7897C primary control continued Turn off power to appliance when ser...

Страница 14: ...steam boiler activated Read the appliance manual for the location of the high fire control when used 3 See Figures 8 and 9A to connect the high fire control to the burner firing rate circuit 4 The bur...

Страница 15: ...nt system Are voltages correct Burner appliance and motor correctly wired per burner and appliance manuals and wiring diagrams Gas manifold spud orifices sealed with pipe dope and tight Burner nozzle...

Страница 16: ...sted Take your time and the burner should operate properly and you will avoid return service calls You must perform the adjustments in the sequence given in this manual Failure to follow the correct p...

Страница 17: ...tep 1 Check gas pilot operation The Model 801GAS uses a gas pilot for ignition of the gas main flame The gas pilot is ignited by the pilot electrode 1 Make sure the gas line has been completely bled T...

Страница 18: ...elector switch to OFF The burner will shut down 5 Temporarily install two U tube manometer connections to check gas pres sures Install connections at the inlet pressure tap of the main manual gas valv...

Страница 19: ...ckouts force latch up to occur as well Reset primary control per control data sheet instructions after each test Start and stop the burner several times allowing the primary control to sequence throug...

Страница 20: ...functioning correctly and that the burner is properly adjusted Failure to comply could result in severe personal injury death or substantial property damage General maintenance Cleaning blower wheel 1...

Страница 21: ...Btuh Manifold gas pressure IWC High fire Low fire Inlet gas pressure IWC CO2 Gas Low Fire ______ Gas High Fire ______ Gas Low Fire ______ Gas High Fire ______ O2 Were limit controls tested Comments a...

Страница 22: ...MN801GAS 060520 22 9 Dimensions Figure 14 Dimensional data...

Страница 23: ...MN801GAS 060520 23 Figure 19 Dimensional data angled gas train configuration 9 Dimensions continued...

Страница 24: ...7S Damper Motor SQN71 6 51376S Pilot ignitor 7 28548S Blower Wheel Fan 7 OD x 5 W 5 8 Bore 28555S Blower Wheel Fan 7 5 8 OD x 5 W 5 8 Bore 8 56812S Retention Ring Assy 801CRD 9 35824S Motor Contactor...

Страница 25: ...MN801GAS 060520 25 10 Repair parts continued For parts not shown or listed contact factory and or check separate documentation supplied with appliance burner unit...

Страница 26: ...onal injury death or substantial property damage Copyright 2020 Carlin Combustion Technology Tech support 800 989 2275 carlincombustion com MODEL SQN71 Damper Actuator Supplement Quick Reference Guide...

Страница 27: ...ire Blue Cam Replacing Cover Before putting on the actuator cover be sure the disengaging pin has been engaged CAM INDICATION Cam Color Position Settings 701CRD 702CRD 801CRD 1050FFD 1150FFD 702GO 702...

Страница 28: ...and liquids Do not obstruct the flow of combustion and ventilating air Most motors currently used on com mercial type burners use permanently lubricated bearings and do not require field lubrication...

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