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ELF (B) 

 

 

O

PERATION

 

3.1  Operating Cycle 

 

The furnace is fitted with a combined Supply light and Instrument switch. The light is on 
whenever the furnace is connected to the supply. The switch cuts off power to the controller.  

 

Connect the furnace to the electrical supply. The Supply light should glow. 

 

Operate the instrument switch, located on the front panel, to activate the temperature controller; 
the 

O

 position is 

off

, the 

I

 position 

on

. The controller becomes illuminated and goes through a 

short test cycle. 

 

Close the furnace door and adjust the temperature controller – see section 4.0. 

 

As the furnace heats up the Heat light glows steadily at first and then flashes as the furnace 
approaches the desired temperature. For further information on temperature control see section 
4.0. 

 

To switch off, set the instrument switch to 

O

. If the furnace is to be left off, isolate it from the 

electrical supply. 

3.2  General Operating Notes 

 

Heating element life is shortened by use at temperatures close to maximum. Do not leave the 
furnace at high temperature when not required. The maximum temperature for ELF models is 
1100°C (2012°2F). 

 

When heating large objects, in particular poor conductors, avoid shielding the thermocouple from 
the heating elements. The thermocouple is intended to sense the temperature near the heating 
element, but if a large cold object is placed in the chamber it may record the average temperature 
of the object and the element, which can lead to overheating of the element. Allow large objects to 
gain heat at a lower temperature and then adjust the controller setpoint to a temperature close to 
the desired maximum. 

 

Materials such as case hardening compounds and other reactive salts may attack the wire 
elements, causing premature failure. The insulation chamber includes a ceramic hearth that helps 
to protect the insulated floor. 

 

Note that if the door vents are open then the entry of cold air through the vents can give rise to a 
cool area in the chamber. 

 

The moulded light weight ceramic fibre insulation can easily be marked by accidental contact with 
tongs etc.. Some fine cracks may be visible at the front of the insulation, or may develop in the 
surface of the chamber due to the progressive shrinkage of the ceramic fibres. Cracks are not 
usually detrimental to the functioning of the furnace. 

 

When heating materials that produce smoke or fumes, the chimney must be correctly fitted and 
unobstructed. Otherwise, soot may accumulate in the chamber and could possibly cause an 
electrical breakdown of the heating element. To prevent this, regularly heat the furnace up to 
maximum temperature for one hour without load to burn away the soot.  

3.3  Atmospheres 

 

When an optional gas inlet is fitted there is a label near the inlet saying "INERT GAS ONLY". In 
practice 

inert

 or 

oxidising

 gases may be used, but 

not combustible or toxic gases

. Chamber 

furnaces are not gas tight, so it should be understood that gas usage may be high, and that the 
chamber is likely always to contain some air. Residual oxygen levels of 1% are to be expected. 

3.4 

Operator Safety 

 

The furnace incorporates a pair of switches that safely interrupt the heating element circuit when 
the door is opened. This prevents the user touching a live heating element, but also prevents the 
furnace from heating up if the door is left open. 

MF01 

Содержание ELF 11/14B

Страница 1: ...ty supply CONTENTS Section page 1 0 Introduction 1 2 0 Installation 2 3 0 Operation 5 4 0 Controller Operation 7 5 0 Overtemperature Control Option 13 6 0 Maintenance 14 7 0 Repairs Replacements 14 8...

Страница 2: ...ns The B versions may be set to operate on any single phase voltage in the range 200 240V or 100 120V to order by correct setting of the power limit parameter in the controller Because of model change...

Страница 3: ...pply 2 3 Chimney The chimney is a short length of ceramic tubing If it is supplied unfitted then fit it through the hole in the top of the furnace case If the furnace is to be used to heat substances...

Страница 4: ...the supply cable directly to an isolator or fit it with a line plug The plug or isolator should be within easy reach of the operator to permit quick disconnection of the power For operator safety the...

Страница 5: ...controller setpoint to a temperature close to the desired maximum Materials such as case hardening compounds and other reactive salts may attack the wire elements causing premature failure The insula...

Страница 6: ...ELF B 4 0 6 MF01...

Страница 7: ...oint ramp rate is Off A single press of the scroll key 4 displays the temperature units further presses reveal the parameters in the current list indicated in the Navigation Diagram To return to the H...

Страница 8: ...ate the possible difference between running without and with a ramp to setpoint value depending on the load and the value used 4 6 Navigation Diagram OP Hi SPrr m A w SP Home List Input List Output Li...

Страница 9: ...he timer starts timing immediately At the end of the timing period control switches off i e goes into Manual to allow cooling and End flashes on the display On during the timing period Off from the en...

Страница 10: ...r changes to run Note that the tmr display shows 0 zero during the last minute of timing and also shows 0 when the time has expired The timer light indicates whether timing is still in progress Method...

Страница 11: ...rs or other system errors User calibration allows compensation for such errors and the 2132 allows for a user 2 point calibration This setting is password protected to avoid accidental alteration Page...

Страница 12: ...once to display the value of OP Hi it is good practice to write down the original value To alter the parameter to the desired value use Down T or Up S Caution Do not increase the power limit value to...

Страница 13: ...ons the letters are described as m and w With the key pressed the overtemperature setpoint is normally displayed To alter the value use Down and Up To view the measured temperature press Scroll until...

Страница 14: ...on Thermal Engineering Services has a team of Service Engineers capable of repair calibration and preventive maintenance of furnace and oven products at our customers premises throughout the world We...

Страница 15: ...nt Wash work clothing separately Before commencing any major repairs we recommend reference to the European Ceramic Fibre Industry Association Bulletin No 11 and the UK Health and Safety Executive Gui...

Страница 16: ...a socket spanner undo the four bolts that fasten the insulation box These are located under the insulation box in the two cross supports Remove the insulation box by carefully sliding it out through...

Страница 17: ...rder DOOR DOOR PLUG CARRIER DOOR PLUG 7 8 Air Inlet Adjustment The air inlet is on the inner door panel door plug carrier and is supplied in the closed position It can be altered to the open position...

Страница 18: ...visable for an electrician to check the internal circuits Replace any failed fuses with the correct type For safety reasons do not fit larger capacity fuses without first consulting Carbolite The fuse...

Страница 19: ...hts glowing on the controller The SUPPLY light is ON The controller may be faulty or not receiving a supply due to a faulty switch or a wiring fault The SUPPLY light is OFF Check the supply fuses and...

Страница 20: ...n t thermocouple EMC filters circuit boards 9 3 Fuses F1 F3 Refer to the circuit diagram F1 Internal supply fuses 32mm x 6mm type F fitted on EMC filter circuit board s F2 Auxiliary circuit fuses 20mm...

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