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Puncher Unit-BS1

Service Manual

August 22, 2012

Revision 0

Product Outline

Technology

Parts Replacing and Cleaning

Installation

Содержание BS1

Страница 1: ...4 3 2 1 Puncher Unit BS1 Service Manual August 22 2012 Revision 0 Product Outline Technology Parts Replacing and Cleaning Installation ...

Страница 2: ...information as the need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies...

Страница 3: ...switch closing the front door and closing the delivery unit door which results in supplying the machine with power 2 In the digital circuits 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically a...

Страница 4: ...oving from the Host Machine 3 2 Removing Punch Unit 3 2 Drive System 3 4 Remove the punch unit 3 4 Preparations 3 4 Procedure 3 4 4 Installation How to check this Installation Procedure 4 2 When Using the Parts included in the package 4 2 Symbols in the Illustration 4 2 Points to Note at Installation 4 2 Checking the Contents 4 3 Check Items when Turning OFF the Main Power 4 3 Contents Installatio...

Страница 5: ... Notes Before Servicing Points to Note at Cleaning Safety Precautions ...

Страница 6: ... source according to the specified steps and disconnect the power plug Caution Do not turn off the power switch when downloading is under way Turning off the main power switch while downloading is under way can disable the machine Points to Note at Cleaning Caution When performing cleaning using organic solvent such as alcohol be sure to check that the component of solvent is vaporized completely ...

Страница 7: ...1 1 Product Outline Product Outline Specifications Names of Parts ...

Страница 8: ...x 257 to 297 Paper weight 52g m2 to 300g m2 Transparency and tracing paper cannot be used In the case of coated paper 80 to 209 g m2 Punch hole diameter 2hole 6 5 mm 2 3hole 8 mm 4hole 6 5 mm Punch chip case equivalent of 6 000 sheets equivalent of 80 g m2 paper Dimensions 78mm x 655mm x 131xmm WxDxH Weight 3 kg approx Power supply 24 5 VDC from finisher T 1 1 Hole Locations 3 Puncher Unit BT1 2 4...

Страница 9: ... Product Outline Names of Parts Cross Section Product Outline Names of Parts Cross Section Names of Parts Cross Section 1 2 3 4 5 1 Punch Motor 2 Punch chip case full sensor 3 Punch chip case 4 Stopper 5 Pin F 1 2 ...

Страница 10: ...2 2 Technology Technology Feed Drive System ...

Страница 11: ...r punching operation Motor Description Punch motor M24 Drives the Rack slider Sensor Description Punch 2 3hole sensor PS39 Detects the Rack 2 3hole position of the slider Punch clock sensor PS38 Monitors the speed of punch motor rotation and timing at which the slider movement is stopped Punch motor home position sensor PS36 Detects the Rack position Punch front sensor PS37 Detects the slider fron...

Страница 12: ...nsport Motor Inlet Sensor Inlet Sensor Horizontal Registration Detection Unit Shift Motor Horizontal Registration Unit F 2 2 2 When the inlet sensor detects the lead edge of paper the machine moves the paper over a specific distance and then uses the shift transport motor to drive the shift roller Shift Roller Inlet Sensor Shift Roller Shift Transport Motor Inlet Sensor 3 With paper remaining in c...

Страница 13: ...f the Punch Chip Case The punch chip case detection mechanism consists of the punch chip case full sensor mounted to the side of the punch chip case and a prism found inside the case The punch chip case sensor on the other hand is used to check the presence absence of the punch chip case The chips occurring as the result of punching operation are collected in the punch chip case and are monitored ...

Страница 14: ...2 2 2 5 2 5 Technology Feed Drive System Checking the Condition of the Punch Chip Case Technology Feed Drive System Checking the Condition of the Punch Chip Case ...

Страница 15: ...3 3 Parts Replacing and Cleaning Parts Replacing and Cleaning Removing from the Host Machine Drive System ...

Страница 16: ...nch Unit Parts Replacing and Cleaning Removing from the Host Machine Removing Punch Unit Removing from the Host Machine Removing Punch Unit 1 Open the front cover 1 of finisher 1 2 Pull out the punch dust container 1 1 F 3 1 F 3 2 3 Remove the rear cover 1 8 screws 2 x8 2 1 2 2 F 3 3 ...

Страница 17: ...lacing and Cleaning Removing from the Host Machine Removing Punch Unit 4 Remove the 2 connectors 2 connected to the finisher controller 1 2 2 1 x2 5 Remove the cable of the punch unit 1 edge saddle 2 1 cable guide 3 1 connector 4 2 1 3 4 x2 F 3 4 F 3 5 6 Remove the punch unit 1 2 screws 2 1 2 x2 F 3 6 ...

Страница 18: ...ning Drive System Remove the punch unit Procedure Drive System Remove the punch unit Preparations 1 Remove the punch unit Procedure 1 Remove the sensor plate 1 1 connector 2 3 screws 3 1 2 3 2 Remove the punch motor 1 2 screws 2 1 2 x2 F 3 7 F 3 8 3 Remove the gear 1 and Punch motor 3 2 screws 2 1 2 3 x2 F 3 9 ...

Страница 19: ...lation Installation How to check this Installation Procedure Points to Note at Installation Checking the Contents Check Items when Turning OFF the Main Power Installation Procedure Adjustments Affixing the Labels ...

Страница 20: ...The frequently performed operations are described with symbols in this procedure Connector Disconnect Screw Tighten Remove Connect Secure Free Harness Push Insert Plug in Turn on Sound Check Check Visual Check Claw Remove Checking instruction F 4 1 F 4 2 Points to Note at Installation CAUTION This manual has been issued by Canon Inc for qualified persons to leam technical theory installation maint...

Страница 21: ...el X 1 5 Jam recovery label X 1 6 Punch map label X 1 7 Screw RS tightening M4X8 X 1 Since 2 and 3 are integrated at the shipment separate them to install when unpacking F 4 3 Check Items when Turning OFF the Main Power Check that the main power is OFF 1 Turning off the Main Power Supply Switch of the Host Machine 2 Check that the display on the Control Panel and the Main Power Supply Lamp are tur...

Страница 22: ... the claw in the direction of the arrow A and remove the 3 knobs in the direction of the arrow B CAUTION Be careful not to drop the bearing inside the knob Bearing F 4 5 F 4 4 Claw Knobs A B 3 Lift the Upper Cover in the direction of the arrow and remove the Inner Cover upper 4 Screws Upper Cover Inner Cover Upper Screws x4 F 4 6 F 4 7 ...

Страница 23: ... Box Frame Unit to the 2 pins on the positioning pins inside the Finisher to install it 1 Screw RS tightening M4x8 CAUTION When tightening screws press down with the finger to prevent the Puncher Dust Box Frame Unit from moving If the Puncher Dust Box Frame Unit is installed at an angle it will be difficult to install the Puncher Dust Box Unit due to the interference F 4 9 F 4 8 1 Positioning Pin ...

Страница 24: ...ide will not be used 2 Screws removed screws are used in step 9 x2 Guide Screw Screw F 4 11 F 4 12 9 Insert the Punch Unit in the direction of the arrow from the back 2 Screws removed in step 8 CAUTION When inserting the Punch Unit avoid catching the belt with the Guide Plate NOTE Align the Guide Plate of the Finisher with the groove of the Punch Unit x2 Punch Unit Guide Plate Groove Belt F 4 13 ...

Страница 25: ...uide 1 Edge Saddle Cable Cable Guide Edge Saddle Connector 11 Connect the 2 connectors to the Finisher Controller PCB x2 Finisher Controller PCB Connector Connector F 4 14 F 4 15 12 Cut the 2 Face Covers of the Inner Cover upper with nippers CAUTION Be sure to remove the Face Covers thoroughly so that no bur is remained Face Covers Nipper 13 Install the Inner Cover upper and the 3 knobs 4 Screws F...

Страница 26: ...4 Insert the Punch Dust Box Unit in the direction of the arrow from the front Punch Dust Box Unit 15 Close the Upper Cover 16 Close the Front Cover 17 Install the Rear Cover 8 Screws 18 Connect the Host Machine with the Finisher referring to Installation Procedure of the Finisher F 4 17 ...

Страница 27: ... Cover Screw 2 Specify the DIP Switch SW381 on the switch PCB as follows SW382 SW381 SW383 ENTER SW384 SW385 DSP381 DIP Switch SW381 F 4 18 F 4 19 ON 1 2 3 4 5 6 7 8 ON 1 2 3 4 5 6 7 8 punch unit not used SW381 2 3 hole punch unit used 2 4 hole French punch unit used 4 hole Sweden punch unit used 3 Install the Switch Cover and close the Front Cover 1 Screw 4 Turn ON the Power Switch of the Finishe...

Страница 28: ...tarting switchback from the stopper Stop position of paper Stopper Stop position of paper Stopper 1 Open the Front Cover and insert the door switch tool into the door switch Door Switch F 4 21 F 4 22 2 Remove the Switch Cover 1 Screw Switch Cover Screw 3 Set the DIP switch SW382 on the switch PCB as shown in the figure below 1 5 6 8 ON Once pressing the ENTER SW385 button the LED shows 0 SW382 SW3...

Страница 29: ...s 0 4 mm SW383 Decrease 6 Perform punching operation again to verify the paper stop position If the measured value is beyond the adjustment value rnge Repeat adjustment until the measured value is within the adjustment value range If the measured value is is within the adjustment value rnge Press the ENTER button to terminate the adjustment mode 7 Restore the DIP switch settings then attach the Sw...

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