Camus Hydronics DRW1000 Скачать руководство пользователя страница 8

 

before installations are made. In the absence of such 

requirements, the installation shall conform to the latest edition 

of the National Fuel Gas Code, ANSI Z223.1 and/or CAN/CGA-

B149 Installation Code.  All electrical wiring must be done in 

accordance with the requirements of the authority having 

jurisdiction or, in the absence of such requirements, with 

National Electrical Code, ANSI/NFPA70 and/or the Canadian 

Electrical Code part 1 CSA C22.1. Where required by the 

authority having jurisdiction, the installation must conform to 

American Society of Mechanical Engineers Safety Code for 

Controls and Safety Devices for Automatically Fired Boilers, 

ASME CSD-1.  All boilers conform to the latest edition of the 

ASME Boiler and Pressure Vessel Code, Section II.  Where 

required by the authority having jurisdiction, the installation must 

comply with the CSA International, CAN/CGA-B149 and/or local 

codes. This appliance meets the safe lighting performance 

criteria with the gas manifold and control assembly provided, as 

specified in the ANSI standards for gas-fired units, ANSI Z21.13.  

1.6 

WARRANTY 

 

Factory warranty (shipped with unit) does not apply to 

units improperly installed or improperly operated.  

 

Factory warranty shall apply only when the appliance 

is installed in accordance with local plumbing and 

building codes, ordinances and regulations, the printed 

instructions provided with it and good industry 

practices. 

 

Excessive 

water hardness

 causing a lime build-up in 

the stainless steel coils or tubes is not a fault of the 

appliance and is not covered by warranty. Consult the 

factory for recommendations for use in hard water 

areas (See Water Treatment and Water Chemistry). 

 

Using or storing 

corrosive chemicals

 in the vicinity of 

this appliance can rapidly attack the stainless steel 

tubes and coils and voids warranty.

 

 

Damage caused by 

freezing or dry firing

  voids 

warranty.

 

 

This appliance is not to be used for 

temporary heating

 

of buildings under construction.

 

 

System operating water pressure at boiler not drop 

below 30 PSIG.

 

 

The manufacturer shall 

NOT 

be held liable for any 

personal injury or property damage due to ice 

formation or the dislodging of ice from the vent system 

or the vent termination

 

1.7 

REMOVAL OF EXISTING APPLIANCE 

When an existing appliance is removed from a common venting 

system, the common venting system is likely to be too large for 

proper venting of the appliances remaining connected to it. At 

the time of removal of an existing appliance, the following steps 

must be followed with each appliance remaining connected to 

the common venting system placed in operation, while the other 

appliances remaining connected to the common venting system 

are not in operation. 

 

Seal any unused openings in the common venting 

system. 

 

Visually inspect the venting system for proper size and 

horizontal pitch  and determine that there is no 

blockage,  restriction, leakage, corrosion or other 

deficiency, which could cause an unsafe condition. 

 

Insofar as is practical, close all building doors and 

windows and all doors between the space in which the 

appliances remaining connected to the common 

venting system are located and other spaces of the 

building. If applicable turn on the clothes dryers and 

any appliances not connected to the common venting 

system. Turn on any exhaust fans, such as range 

hoods and bathroom exhausts, so they will operate at 

maximum speed. Do not operate a summer exhaust 

fan. Close fireplace dampers. 

 

Place in operation the appliance being inspected. 

Follow the lighting instructions. Adjust thermostat so 

that appliance operates continuously. 

 

If provided, test for spillage at the draft control device 

relief opening after 5 minutes of main burner operation. 

Use a cold mirror, the flame of a match, or candle or 

smoke from a cigarette. 

 

After it has been determined that each appliance 

remaining connected to the common venting system 

properly vents when tested as outlined above, return 

doors, windows, exhaust fans, fireplace dampers and 

any other gas-burning appliance to their previous 

condition of use. 

 

Any improper operation of the common venting system 

should be corrected so that the installation conforms to 

the National Fuel Gas Code, ANSI Z223.1/NFPA 54 

and/or the Natural Gas and Propane Installation Code, 

CAN/CGA B149.1, Installation Codes. When resizing 

any portion of the common venting system, the 

common venting system should be resized to approach 

the minimum size as determined using the appropriate 

tables in Chapter 13 of the National Fuel Gas Code, 

ANSI Z223.1/NFPA 54  and /or the Natural Gas and 

Propane Installation Code, CAN/CGA B149.1, 

Installation Codes. 

Heat exchanger surfaces and vent piping should be checked 

every six months for deterioration and carbon deposits. Remove 

all soot or other obstructions from the chimney and flue, which 

might impede draft action. Replace any damaged or 

deteriorated parts of the venting system. 

A qualified service technician should follow this procedure when 

inspecting and cleaning the heat exchanger and vent pipe. 

 

 

 
1.  Turn off electrical power and main manual gas shut-off and 

allow appliance to cool down. 

2.  Remove the vent pipe running to the chimney and check 

heat exchanger, vent and chimney for obstruction and clean 

as necessary. 

3.  Remove burner from appliance and carefully clean as 

required.  Never brush or wipe the knitted metal fiber 

surface, use a garden hose to rinse burner. 

Caution: Never use a  pressure washer to clean the 

burner.

 

4.  Use  a  pressure washer  to clean heat exchanger if 

necessary. 

5.  Reinstall parts removed in steps 2 and 3. Be sure that vent 

pipe has proper pitch and is properly sealed. Replace any 

damaged gasket. Note that the burner is supplied with two 

gaskets; a high temperature graphite-backed ceramic 

paper gasket under the burner flange and a stamped silicon 

gasket between the burner flange and fan flange. Tighten 

fan flange mounting nuts to 20 ft-lb on DR300 – 1000 and 

25 ft-lb on DR1200 - 5000. 

6.  Restore electrical power and gas supply to appliance. 

7.  Place appliance in operation using lighting instructions 

provided. 

8.  Confirm proper operation of all safety devices 

9.  Check for gas leaks and proper vent operation. 

Содержание DRW1000

Страница 1: ...tch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire departm...

Страница 2: ...99 0171 REV 0 9...

Страница 3: ...14 2 1 10 COMBINED COMBUSTION AIR INLET 14 2 1 11 DRAIN TEE 14 2 2 CONVENTIONAL VENTING INDOOR INSTALLATIONS 15 2 2 1 AIR REQUIRED FOR COMBUSTION AND VENTILATION 15 2 2 2 EXHAUST FANS 15 2 3 OUTDOOR...

Страница 4: ...ROLLER 25 5 9 ERROR TABLE 26 PART 6 CONTROL PANEL 27 6 1 APPLIANCE TEMPERATURE CONTROLLER 27 6 2 CONFIGURE MENU 44 6 3 LEAD LAG SETUP UP TO 8 BOILERS 45 6 4 LOCAL REMOTE SWITCH 46 6 5 COMM PORT 2 ACTI...

Страница 5: ...ECTION FOR A HEATING BOILER SYSTEM Optional 63 PART 11 INSTALLATIONS 64 11 1 CHECKING THE INSTALLATION 64 11 2 CHECKING THE INSTALLTION 64 11 3 INSPECT RECHARGE CONDENSATE COLLECTION NEUTRALIZING RESE...

Страница 6: ...y received In case there is damage or a shortage immediately notify carrier Figure 2 Checking the Dynaforce Do not attempt to pry any panel off To begin disassembly you must first remove the two machi...

Страница 7: ...t temperature is satisfied 2 Power to the gas valves is turned off 3 Combustion air fan ramps to a stop over the factory preprogrammed time period of 60 seconds 4 Thermostat is now in a standby mode w...

Страница 8: ...s practical close all building doors and windows and all doors between the space in which the appliances remaining connected to the common venting system are located and other spaces of the building I...

Страница 9: ...60cm 12 30cm 12 30cm 24 60cm 600 24 60cm 12 30cm 12 30cm 24 60cm 800 24 60cm 12 30cm 12 30cm 24 60cm 1000 24 60cm 12 30cm 12 30cm 24 60cm 1200 24 60cm 12 30cm 12 30cm 24 60cm 1400 24 60cm 12 30cm 12...

Страница 10: ...by a moving vehicle DO NOT install this appliance in any location where gasoline or flammable vapors are likely to be present DO NOT install this appliance on top of carpet flooring Appliance must be...

Страница 11: ...4 70 1 2 20 3 4 59 1 2 13 56 3 8 1 7 8 23 1 4 12 6 10 8 7 8 5 2 1 2 1 1 4 845 1400 29 3 8 31 3 4 73 1 2 22 5 8 62 1 2 14 59 1 4 1 7 8 23 1 4 12 6 10 8 7 8 5 2 1 2 1 1 4 845 1600 29 3 8 31 3 4 73 1 2...

Страница 12: ...system must be provided in compliance with local codes and other applicable codes All connections should be secured and sealed per the vent manufacturers specifications When a Positive vent system is...

Страница 13: ...ot terminate the vent in a window well stairwell alcove courtyard or other recessed area The vent cannot terminate below grade The bottom of the vent terminal shall be located at least 12 inches 30cm...

Страница 14: ...ION Follow Category II or IV vent termination and all General instructions The vent terminal should be vertical and exhaust outside the building at least 2 feet 0 61M above the highest point of the ro...

Страница 15: ...unit is installed with a proper venting system 2 2 1 AIR REQUIRED FOR COMBUSTION AND VENTILATION Provisions for combustion and ventilation air are to be in accordance with the section for Air for Com...

Страница 16: ...lly The vent terminal MUST NOT terminate below a forced air intake at any distance Do not terminate the vent in a window well stairwell alcove courtyard or other recessed area The vent cannot terminat...

Страница 17: ...1 2 1 800 2 1 2 1 2 2 1000 2 1 2 1 2 2 1200 2 1 2 2 2 2 1400 2 2 2 2 3 2 1600 2 2 3 2 3 2 1800 2 2 3 2 3 2 2000 2 2 3 2 3 2 2500 3 2 3 2 3 1 2 3 3000 3 2 3 2 3 1 2 3 3500 3 2 3 3 4 3 4000 3 3 4 3 4 3...

Страница 18: ...alve Figure 9 DR500 1800 1 1 Negative Pressure Air Gas Ratio Control Valve Figure 10 DR2000 5000 1 1 Air Gas Ratio Control Valve Figure 11 DR3500 5000 SKP25 Regulating Gas Valve Actuator SSOV 3 5 DIFF...

Страница 19: ...necessary steps to provide proper gas pressure to the control If gas supply pressure is within normal range proceed to remove gas manometer and replace pressure tap fittings in the gas piping to the...

Страница 20: ...require the routing of these bleeds and vents to the atmosphere outside the building Proper routing of vent lines to the atmosphere from the factory supplied termination points is the responsibility...

Страница 21: ...50 water and 50 propylene glycol is the preferred method of freeze protection in hydronic systems This mixture will protect the appliance to approximately 35 F 37 C To maintain the same temperature ri...

Страница 22: ...miniums apartments and motels and typically used in conjunction with tempering valves to achieve temperature control In some applications it may be appropriate to provide a flow through tank to act as...

Страница 23: ...ulating pump is controlled by the Dynaforce temperature control SOLA When the appliance is activated by a remote operating signal the pump will start and run for the operating cycle and for a post pur...

Страница 24: ...h the latest edition of the National Electrical Code ANSI NFPA No 70 When the unit is installed in Canada it must conform to the Canadian Electrical Code C22 1 Part 1 and or local Electrical Codes All...

Страница 25: ...lize a hot surface ignition system DR3000 DR5000 models utilize a proven pilot The ignition control proves the presence of the flame using a flame rectification voltage 0 8Vdc energizes the main gas v...

Страница 26: ...hooting procedure Figure 22 Lockout Condition To eliminate the lockout error 1 Press the red bar indicating a Lockout condition 2 Press the Lockouts button Figure 23 Lockout History 3 Press Clear Lock...

Страница 27: ...e minimum off time per stage Display of run hours for maintenance purposes Counter wraps around at 10000 hours Flame failure signal JST and Molex connectors for ease of service Error message display i...

Страница 28: ...witch Flow Switch Low water cutoff if equipped Water Pressure Switch 30 PSI Gas Pressure Switch Low gas pressure switch 4 5 w c N O High gas pressure swtich 14 w c N C Blocked flue switch N C Interrup...

Страница 29: ...fixed setpoint Modulates on boiler inlet sensor default Heat demand is generated when Remote Operator is closed 1 Place toggle switch to LOCAL 2 Press and 3 Press CH Central Heat Configuration 4 Pres...

Страница 30: ...mperature WWSD 6 Select Minimum outdoor temperature Outdoor Design 7 Select Low Water Temperature Min Water Temp 8 Select Outdoor boost maximum off point Design Max 9 Press CH Central Heat Configurati...

Страница 31: ...J3 ECOM connector 4 Place toggle switch in LOCAL 5 Press and 6 Press Outdoor Reset Configuration 7 Select Enable Enable 8 Select Maximum outdoor temperature WWSD 9 Select Minimum outdoor temperature...

Страница 32: ...er inlet sensor default Heat demand is generated when Remote Operator is closed and 4 20mA or 2 10Vdc signal is present 1 Place toggle switch in LOCAL 2 Press and 3 Press CH Central Heat Configuration...

Страница 33: ...4 Press Advanced Settings 5 Press the to arrive at Central Heat 6 Select Modulation rate source S2 J8 6 4 20mA and burner on off 7 Place toggle switch to REMOTE for remote operation if required Syste...

Страница 34: ...W Sensor Stat operation 1 Press Sensor Configuration 2 Select S6S7 J9 1 3 Sensor DHW 10K NTC Single Non Safety 3 The control will proceed into a Lockout 2 condition 4 Press Verify Begin Yes 5 Press th...

Страница 35: ...35...

Страница 36: ...n Access 4 Verify MB1 Modbus address 1 5 Verify MB2 Modbus address 1 6 Select Lead Lag Master Configuration 7 Select Master Enabled Enabled Fixed Setpoint operation 8 Enter CH Setpoint Fixed setpoint...

Страница 37: ...The following steps are performed at the factory and verifying on site will be sufficient 16 Select Pump Configuration 17 Press Advanced Options 18 Press the to arrive at Central Heat Pump or DHW Pump...

Страница 38: ...uential order 5 Select Lead Lag Slave Configuration 6 Select Slave Enabled Enable slave for built in Lead Lag master The following steps are performed at the factory and verifying on site will be suff...

Страница 39: ...r boiler system sensor configuration 1 Press and 2 Press Sensor Configuration 3 Select S5 J8 11 Sensor 4 Connector Type 10K NTC Single Non Safety 5 The control will proceed into a Lockout 2 condition...

Страница 40: ...e 10K NTC Single Non Safety 5 The control will proceed into a Lockout 2 condition 6 Press Verify Begin Yes 7 Press the reset button on the ignition control within the alotted time Master Boiler 8 Pres...

Страница 41: ...41 17 Press Show Line to confirm reset curve 18 Press the to arrive at Warm Weather Shutdown 19 Select Enable Shutdown after demand ends...

Страница 42: ...on time user defined Base load rate adjustment Description Electrical Connection s Programming Instructions Upon a call for heat the lead boiler will fire to the specified base load rate 80 If the tem...

Страница 43: ...ot within Error threshold 5o F of setpoint after Interstage delay 2 minutes a lag boiler will be brought online and will also fire up to the base load rate specified This method will then be repeated...

Страница 44: ...whenever a call for heat is present ON ON Pump is constantly powered Pump Output Pump B Specify pump contact Over run time 1 5 min Post pump time Default 1 min Use for local Stand alone demands Use f...

Страница 45: ...R300 1000 3000 RPM DR1200 5000 20 0 Ignition Fan speed 6 2 6 Sensor Configuration Menu Group Selection Sub Menu Group Selection Parameter Selection Description Sensor Configurations S1 J8 4 sensor 10K...

Страница 46: ...2 minutes Base Load Rate When a call for heat is initiated the lead boiler runs up to the desired base load rate Default 80 and continues to operate in this fashion based on the above 4 scenarios If...

Страница 47: ...llowing are pertinent Table 13 Variable Frequency Drive Parameters Parameter Function Settings 1 High Low Voltage Input Voltage 120 220 240 460 480 01 02 2 Carrier Frequency 03 4 Stop Method 03 5 Stan...

Страница 48: ...48...

Страница 49: ...combustion through the heat exchanger and venting system The fan assembly consists of a sealed housing and fan wheel constructed from spark resistant material The fan is operated by a fully enclosed 1...

Страница 50: ...performance at full input and at minimum input Depending on field conditions the CO2 metering valve may require some minor adjustment at full input Refer to Table 14 Adjustment at minimum input can be...

Страница 51: ...ests button 3 Move the firing rate slider to maximum RPM as indicated by the test sticker 4 Press Start Test to operate the boiler at max fire for 5 minutes Locate the input adjustment screw on the to...

Страница 52: ...itch power back on and allow the burner to fire Ignition should be smooth Normally the differential gas pressure will be identical to the differential air pressure Actual differential pressure may var...

Страница 53: ...the burner Alert 110 291 294 To reset the module refer to section 5 8 2 Verify that all air has been purged from gas line Inspect hot surface igniter and related wiring for damage and connection erro...

Страница 54: ...reads between 3 w c and 14 w c L P Gas Pressure should be at 11 w c Air Gas Mixture Issue Refer to Section 8 3 Gas Valve Adjustment Procedure for proper combustion setting Air Inlet and or Vent confi...

Страница 55: ...30 PSI Temperature Overshoot Stack temperature has exceeded the limit temperature Alert 125 The stack temperature has exceeded the maximum temperature allowed PVC 149o F CPVC 194o F AL29 4C Stainless...

Страница 56: ...y Check external wiring for voltage feedback Check internal wiring for proper connections Check the flame sensor and verify that it is clean Replace Dynaforce Controller if necessary Blank Display Scr...

Страница 57: ...stem request occurred 50 Modulation Fault DR300 1000 ONLY 54 56 Processor brown out 61 Anti short Cycle 62 Fan speed not proved 63 LCI off safety circuit is open 68 Setpoint was overridden due to sens...

Страница 58: ...etected by the flame sensor A minimum signal of 0 8Vdc must be detected by the flame sensor to prove the flame Check flame sensor wire Within harness bundle Move flame sensor wire away from harness bu...

Страница 59: ...one of more of the boiler safety switches are in an open condition when it is to be in a closed condition before the ignition sequence is allowed to proceed Flow Switch Gray Check flow switch Green Op...

Страница 60: ...Before this error appears the combustion air blower will slow down in an effort to prevent such an error from occurring Verify pump motor load to pump rated load Low current reading Purge air from wa...

Страница 61: ...performed by a Camus trained service technician Proper service is required to maintain safe operation Properly installed and adjusted units seldom need flue cleaning All gaskets sealant on disassembl...

Страница 62: ...and replace as necessary Gaskets affected by heat will not reseal properly and must be replaced Replace the burner in the reverse order that it was removed Insert the igniter and sensor before doing t...

Страница 63: ...er is provided on the secondary side of the transformer A tripped circuit breaker indicates a short in the 24VAC controls and must be corrected 10 12 COMBUSTIBLE MATERIALS CAUTION Keep appliance clear...

Страница 64: ...be isolated for service An air separation device must be supplied in the installation piping to eliminate trapped air in the system Locate a system air vent at the highest point in the system The sys...

Страница 65: ...ve 9 Review the installed gas piping from the meter to the boiler Ensure that the gas pipe meter and any regulators are adequately sized 10 Review the field wiring and electrical service for both the...

Страница 66: ...iping for multiple unit installations will require larger minimum pipe sizes and tank circulating tapping to ensure proper flow If the temperature rise is too low the water velocity is too high Adjust...

Страница 67: ...67 PART 12 EXPLODED VIEW 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20...

Страница 68: ...68 21 22 23 24 26 35 34 33 32 31 30 29 28 27 25 36 37 38 39 40 42 43 56...

Страница 69: ...59 61 59 1 34 27 44 Red Silicone Gasket White Graphite Ceramic Gasket White Ceramic Gasket Only required if heat exchanger surface is rough or uneven Graphite Gasket Burner Heat Exchanger 62 63 64 65...

Страница 70: ...14011 X X 90 14013 X 90 15209 X X 90 15210 X 90 14017 X 90 15099 X 90 2010 X X 90 2011 X 90 2012 X 5 Base Support 14 1025 X X X X X X X X X 14 1073 X X X X X X 14 1018 X X 14 1071 X X X 7 Condensate...

Страница 71: ...4 1022 X 14 1061 X 14 8085 X X X 14 1008 X 14 1028 X 14 1015 X 14 1065 X X 14 1049 X 14 1069 X 16 Top Cover 14 6030A X X X X X X X 14 5228A X X X X X X 14 5329 45 50 X X X X 14 5329 60 X 17 Back Panel...

Страница 72: ...lator Body VGG10 404U X X X X 26 Low gas Switch C6097A X 27 Main Burner 66 5015 350 X X 66 5015 500 X X 66 5015 800 X X 66 5015 1000 X X 66 5015 1400 X DF 1500 BRN X X DF 1750 BRN X DF 2000 BRN X DF 3...

Страница 73: ...SV222N04TXB X X X ESV402N04TXB X X 44 Transition Arm 14 5560 X X X X X X X 45 Pilot Tube 11 0015 X X X X X 46 Blocked Flue Switch SMD 8021205256 X 47 Air Proving Switch NS2 1427 00 X 48 Intake Adapter...

Страница 74: ...0057 X X X X X X X 63 Air Inlet to Fan Adapter 16 0016 X 64 RG175 Fan Gasket 33 0038 X 65 DR300 400 1 8 Red Gasket 33 0058 X X X 66 Air Inlet to Fan Adapter 16 0015 X X X 67 RG148 Fan Gasket 33 0037...

Страница 75: ...75 PART 13 ELECTRICAL DIAGRAMS...

Страница 76: ...76...

Страница 77: ...77...

Страница 78: ...78...

Страница 79: ...79...

Страница 80: ...rvice Dynaforce 1 100 6 100 2 100 7 100 3 100 8 100 4 100 9 100 5 100 10 100 The exchanged or repaired heat exchanger will carry the balance of the remaining original warranty provided with the applia...

Страница 81: ...e components supplied Such costs are the responsibility of the owner DISCLAIMERS Camus shall not be responsible for any water damage Provisions should be made that in the event of a water appliance or...

Страница 82: ...ing boilers as well as a supplier of specialty HVAC products Our service line is open 24 hours 7 days a week The CAMUS CERTIFIED seal assures you that Reliability Efficiency Serviceability are built i...

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