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160

Guidelines

Guidelines for the parts replacement on CE marked

e-bikes / EPACs / EAPCs with 250 watts and a pedal

assist of up to 25 kmh (15.5 mph)

TEGOR

Par

ts tha

t ma

y only be r

eplac

ed af

ter the

vehicle manufac

tur

er/sy

em pr

ovider

has g

en appr

Par

ts tha

t ma

y be r

eplac

ed af

ter the v

ehicle or

par

ts manufac

tur

er has g

en appr

al*

Par

ts tha

t do not r

equir

e specific appr

Special not

es f

or moun

ting ac

cessories

Sensors

Elec

onic c

ol unit

Elec

tric cables

Con

ol unit on the handlebar

ispla

y pack

Char

ger

ank arms

vided tha

t both the length (c

e of axle

moun

t – c

e of pedal thr

ead) as w

ell as the distanc

e cr

ank

ms – fr

ame c

e (

-fac

tor) ar

e obser

ved)

heel without hub mot

vided tha

t the E

TO is

obser

ved)

Chain

/ T

oothed belt

vided tha

t the or

inal width is

obser

ved)

Rim tape

im tapes and r

ims must be c

ompa

tible

. M

odi

fied c

ombina

tions ma

y r

esult in r

im tape shif

ting and thus in

def

tiv

e inner tubes)

Tyr

he str

onger ac

celer

ation, the additional w

eigh

and the mor

e dynamic c

ner

ing r

equir

e the use of t

appr

ed f

or e

-bike use

. I

n this r

espec

t, obser

vanc

e of the

ETR

TO is essen

tial)

e cables / Br

e hoses

e pads

(Disc

, r

oller

, drum br

akes)

Handlebar

-st

em unit

vided tha

t ther

e is no need of

chang

ing the lengths of cables and/or hoses

. A modifica

ti-

on of the sea

ting position f

or the benefit of the c

onsumer

should be possible within the or

inal cable lengths

. A

modifica

tion bey

ond r

esults in a sig

nifican

tly changed load

distr

ibution on the bic

ycle and ma

y pot

tially lead t

itical st

eer

ing pr

oper

ties)

Saddle and sea

t post unit

vided tha

t the off

set t

the r

ear does not e

eed 20 mm with r

egar

d t

o the ser

ies /

inal field of use

In the case of a suspension sea

t post this

applies when the c

yclist adopts the t

ypical r

iding position.

In this case

, as w

ell

, a modified load distr

ibution bey

ond

the in

tended adjustmen

t r

ange ma

y lead t

o cr

itical st

eer

ing

oper

ties

. T

he length of the saddle r

ails a

t the saddle fr

ame

as w

ell as the saddle f

m ar

e also an issue)

Headligh

(Headligh

ts ar

e desig

ned f

or a specific v

oltage

which must be c

ompa

tible with the r

echar

geable ba

y of

the v

ehicles

. I

n addition, the elec

omag

netic c

ompa

tibilit

(EMC

) must be ensur

ed wher

eas the headligh

t ma

y be

responsible f

or a par

t of the pot

tial distur

banc

Not

e: A

ppr

al can only be g

en b

y the c

omponen

t manu

fac

tur

, if the c

omponen

t w

as t

est

ed sufficien

tly ac

cor

ding

to its in

tended use and the r

espec

tiv

e standar

ds in adv

anc

and if a risk analy

sis w

as made

Headset

Bott

om br

ack

Pedals

vided tha

t the pedal is not wider

than the ser

ies/or

inal pedal)

t der

ailleur

Rear der

ailleur

ll gear change par

ts must be

suitable f

or the number of gears and c

ompa

tible

with one another)

Shif

ters /

Twist g

rip

Cables and housings

Chain

wheels / B

elt spr

ock

ets / C

assett

spr

ock

ets

vided tha

t the number of t

eeth and the

diamet

er is iden

tical t

o the ser

ies/or

inal field

of use)

Chainguar

Mudguar

vided tha

t the width is not

smaller than tha

t of the ser

ies/or

inal par

ts and

the clear

anc

e t

o the t

e is 10 mm a

t least)

Spok

Inner tube of iden

tical desig

n and with

iden

tical v

alv

ynamo

y/r

echar

geable ba

oper

headligh

Only

, if pr

ovided with a K

-number)

Rear ligh

ynamo

-oper

ed or po

ed b

rechar

geable e

-bike ba

Reflec

tor

Spok

e r

eflec

tor

Kickstand

rips with scr

ew clamps

Bell

Bar ends ar

e permissible

, pr

ovided

tha

t the

y ar

e moun

ted appr

opria

tely

ds the fr

he load distr

ibution must not be modified

sev

ely)

Rear

-vie

w mirr

ors ar

e permissible

In G

erman

y, additional ba

y/r

char

geable

oper

ed headligh

with K

-number

est c

tifica

te) ar

e permissible ac

cor

ing t

o sec

tion

67 of the G

erman r

oad

affic lic

ensing r

egula

tions

. (I

orm

yourself about the leg

isla

tion in y

our

coun

y).

ailers ar

e only permissible af

ter ap

al b

y the v

ehicle manufac

tur

Child sea

ts ar

e only permissible af

ter

appr

al b

y the v

ehicle manufac

tur

t bask

ets ar

e t

o be c

onsider

ed crit

ical due t

o the undefined load distribu

tion. P

ermissible af

ter appr

al b

y the

vehicle manufac

tur

er only

Pannier bags and t

op cases ar

e permissi

ble

The permissible t

otal w

eigh

t, the maxi

mum loading of the luggage carrier and

a c

orr

t load distribution ha

ve t

o be

obser

ved

Permanen

tly moun

ted w

ther pr

tion de

vic

es ar

e only permissible af

ter

appr

al b

y the v

ehicle manufac

tur

t and r

ear luggage carriers ar

only permissible af

ter appr

al b

y the

vehicle manufac

tur

Par

ts tha

t ma

y only be r

eplac

ed the v

ehi

cle

manufac

tur

er has g

en appr

ame

Rear shock

Rig

id and suspension f

ork

heel f

or hub mot

e sy

e pads

im br

akes)

Luggage carrier

uggage car

riers dir

tly

aff

t the load distr

ibution on the bic

ycle

. B

oth

nega

tiv

e and positiv

e modifica

tions pot

tially

result in a r

iding beha

viour tha

t diff

ers fr

om tha

implied b

y the manufac

tur

er)

Leitfaden für den B

aut

eiletausch

bei CE-

gekennz

eichnet

en E-Bikes

Pedelecs

mit 250

att und einer

etun

terstützung bis 25 k

m/h

n an

d l

t: Z

itu

www

r.d

As o

f: 0

is w

k i

s l

d u

er a C

e C

s L

. T

he c

e l

ce i

s a

ila

e a

tiv

lic

-n

.0/ o

r g

et i

n t

ch w

ith u

s b

y l

r a

er – I

tit

ut f

ür F

k u

nd -

it G

, L

g. I

t: w

r.d

This

the

ansla

tion

the

original

guidelines

issued

ZIV

, V

, BIV

erman

umbr

ella

ganisa

tion f

or the G

erman c

ycle industr

y guilds) and v

elot

ech.de in c

oop

ation with

Zedler-I

nstitut

, up

ted in 2023. I

n the e

ven

t of an

y misunderstandings

, the original G

erman v

sion (L

eitfaden für den B

aut

eiletausch b

ei CE-

gek

ennz

eichnet

en E-Bik

es/P

edelecs mit 250

att

und einer

etun

terstützung bis 25 k

m/h) shall b

e applic

able

Exper

ts of the f

ollo

wing associa

tions/c

ompanies w

e in

volv

ed in dr

awing up the pr

esen

t guidelines

(in alphabetic or

der):

Содержание CS100

Страница 1: ...del CS Original Operating Instructions DIN 79010 DIN EN 15194 Machinery Directive 2006 42 EC GB Read pages 8 to 33 before your first ride Perform the functional check on pages 34 to 41 before every ri...

Страница 2: ...rechargeable battery 77 Installing the rechargeable battery 78 Charging the battery 79 Charging the battery while it is installed 79 Charging the battery while it is removed 81 How to use quick releas...

Страница 3: ...yres inner tape rim tape 117 Tyre pressure 118 Valves 119 Rim trueness and spoke tension 121 Tyre puncture 122 Headset 123 Checking and readjusting 123 Suspension fork 126 Adjusting the spring rate 12...

Страница 4: ...irements for riding on public roads 162 In Great Britain 163 In Ireland 165 Liability for material defects 167 Guarantee 169 Service 169 Technical data 169 EC Declaration of Conformity 170 Edition 1 J...

Страница 5: ...elevant protective measures are not taken Notice This symbol is used to address practices not related to physical injury which may however result in damage to property and the envi ronment Safety inst...

Страница 6: ...chain 13 Belt remover 14 Crank 15 Pedal 16 Bipod kickstand 17 Handlebar 18 Stem 19 Headset 20 Front rack cargo area front top 21 Front light 22 Suspension fork 23 Centre rack cargo area front bottom 2...

Страница 7: ...fork a Fork crown b Stanchion tube c Lower leg d Dropout I Motor drive unit II Rechargeable battery A B C F E D a b c d I II Handlebar 1 Control unit 2 Display optional 3 Bell 4 Twist grip depending...

Страница 8: ...e original operating instructions include instructions as to the char acteristics of your CS and bicycle technology in general It forms a system together with the system instructions of the drive syst...

Страница 9: ...ul and detailed information The tech nology used in transportation bikes and e bikes has made great strides in recent years General safety notices Dear Ca Go Customer In purchasing this CS Fig 1 you h...

Страница 10: ...t applicable to any other Ca Go model or transportation bike As bicycles come in a wide variety of designs with frequent model changes the described operations may require comple mentary information B...

Страница 11: ...on bike Be aware that riding a transportation bike is a potentially dangerous activity especially on public roads Therefore you should always be able to stay in control of your CS Fitness to ride Make...

Страница 12: ...lebar Observe the legal regulations concerning cycling with transportation bikes and or EPACs off public roads These regulations differ in the different countries Respect nature when riding through th...

Страница 13: ...country where you cycle Warning Keep in mind that in wet conditions the brake performance is less effective and the tyre grip reduced Look well ahead when riding on wet roads and on loose ground and r...

Страница 14: ...nd an overview of child seats and kids trailers permissible on your CS at https www cagobike com en manuals Riding a CS in particular when laden with cargo and or one child or pet s requires special s...

Страница 15: ...the warranty Your CS is also referred to as city utility vehicle It has similar riding char acteristics as usual bicycles and or EPACs and three different cargo areas in addition one cargo area locate...

Страница 16: ...ive unit switches off With their maximum motor output of 250 watts EPACs are considered bicycles in road traffic The legal regulations for riding an EPAC with regard to requirement to wear a helmet in...

Страница 17: ...able battery 35 3 kg CS 100 37 2 kg CS 150 38 9 kg CS 200 rider kg cargo area front top front rack cargo incl accessories 18 kg cargo area front bottom centre rack cargo incl accessories 30 kg rear ra...

Страница 18: ...tre rack using seat belts lashing straps or other suitable means If the load slips or the passengers move quickly or strongly the centre of gravity can change and lead to critical driving situations F...

Страница 19: ...suitability and crucial for your safety You as owner are the only one who knows how often you use your CS where you use it and how hard you do It is therefore your respon sibility to have regular ser...

Страница 20: ...igh load from cargo or passengers expect even significantly shorter intervals Notice All indications in these original operating instructions refer to the private use of the CS The CS is not intended...

Страница 21: ...port 16 years Child seat permitted3 Child trailer permitted3 1 In accordance with www gov uk electric bike rules The regulations and rules are continuously revised Read the daily press to keep you inf...

Страница 22: ...egistration or EU type approval no however EC cert of conformity CoC Insurance no Riding on cycle lanes permitted yes Riding on motorways no Riding on forest trails permitted yes Vehicle class bicycle...

Страница 23: ...as to the maximum permissible overall weight on the type plate on your CS or in the service book If you are in doubt contact your Ca Go dealer Be sure to also observe in this context the specific wei...

Страница 24: ...ared trousers or ponchos and do not hang long strings bands or the like to your CS during the ride on your CS There is the risk that they get caught in the wheels or in the drive system Warning Do not...

Страница 25: ...or more information in this regard see the chapters Lighting system and Legal requirements for riding on public roads Fig 12 Fig 11 Charging the battery The rechargeable battery of your CS must be cha...

Страница 26: ...use the charger of any other manufacturer not even when the connector of the charger matches your rechargeable battery The rechargeable battery can heat up catch fire or even explode Warning Do not c...

Страница 27: ...ation in this regard in the subchapter Riding with drive support The functions of the drive support of your CS are operated with the buttons on the control element on the handlebar Are you familiar wi...

Страница 28: ...that the assignment of the brake levers to the brakes Fig 18 is the same on all your bicycles If this is not the case have the brakes modified by your Ca Go dealer be fore you set off for the first ti...

Страница 29: ...brake and stop pedalling The CS stops Emergency stop Emergency switching off To achieve the shortest possible stopping distance both brakes need to be actuated in a controlled manner Gears Are you fam...

Страница 30: ...oblems with your sitting position For more information see the chapter Adjusting the CS to the rider sitting position Caution When getting off and in emergency situations you must have a safe stand fr...

Страница 31: ...on see the chapter Suspension fork instructions for suspension forks may be also enclosed with these operating instructions Test ride Practise riding the CS unladen and without passengers in an area f...

Страница 32: ...section where you can enter the frame number You find the frame number embossed on the side of the motor housing Fig 25 Fig 25 Fig 24 Warning When getting on your CS make sure not to step in the pedal...

Страница 33: ...mechanism can lead to a very rm connection from which you cannot quickly step out Caution The weight and or weight distribution of your CS differs significantly from that of conventional EPACs and hum...

Страница 34: ...ime Quick releases thru axles bolted connections Are the quick release levers on the seat post Fig 26 the thru axles or the bolted connections of the front and rear wheels and other components properl...

Страница 35: ...rn lith ium ion batteries have no memory effect It does not matter if your CS is left as it is for a short time e g overnight when less than 50 charged However you should not wait until the battery is...

Страница 36: ...er BOSCH Kiox display and the sys tem instructions of the drive system manufacturer BOSCH Tyres Are the tyres in good condition and do they have sufficient pressure Keep in mind that an CS weighs heav...

Страница 37: ...l Fig 33 by forcefully pulling the brake levers towards the handlebar You should not be able to pull the lever all the way to the handlebar If you have hydraulic brakes check the hydraulic brake hoses...

Страница 38: ...stened securely Fig 35 You find the torque values on the components themselves in the chapter Rec ommended torque values or in the possibly enclosed instructions of the component manufacturers Fig 35...

Страница 39: ...information see the chapter Suspension fork and the possibly enclosed instructions Bipod kickstand Make sure that the bipod kickstand is fully folded up Fig 37 before you set off Fig 36 Fig 37 Anti th...

Страница 40: ...stened correctly Fig 38 Fig 39 Warning Improperly closed fastenings can cause components of the CS to come loose and result in serious falls Warning Do not use your CS if it fails on one of these poin...

Страница 41: ...ed the end of their service life may fail sud denly Let your Ca Go dealer maintain and service your CS regularly and in cases of doubt it is always best to replace the parts Notice Remove the Kiox dis...

Страница 42: ...ual Do not use your CS if the display shows an error message or a warning If necessary switch off the system and wait ten seconds at least before you check it again Fig 40 and 41 Fig 40 Fig 41 Do not...

Страница 43: ...he moment when you need it Fig 42 If the battery housing is damaged contact your Ca Go dealer immediate ly Water or moisture may enter causing short circuits or electric shocks The rechargeable batter...

Страница 44: ...m Realign the components if necessary and gently tighten the bolts Fig 44 to ensure a reliable clamping of the components You find the torque val ues on the components themselves in the chapter Recomm...

Страница 45: ...and carefully shift through all the gears Fig 46 Fig 45 Pay particular attention when shifting to the small gears and make sure the rear derailleur does not get too close to the spokes as the chain cl...

Страница 46: ...t the CS bounce on the ground from a small height If there is any rat tling check where it comes from Check the bearings the bolted connec tions and the proper seat of the battery Fig 48 and the conne...

Страница 47: ...risk of breakage This applies in particular to the fork the handlebar the stem the cranks the seat post and the pedals When in doubt it is always recom mendable to have these components replaced as y...

Страница 48: ...rea free of traffic until you have your CS safely under control If necessary ask another person to help you at the beginning until you are used to the dimensions and weight of your CS Keep in mind tha...

Страница 49: ...with your CS In particular when starting and cycling slowly with additional cargo or passengers it is crucial to practise a stable and safe way of riding However before riding with cargo passengers re...

Страница 50: ...n mind that pedestrians do not expect a bicycle with the dimensions of your CS when you are approaching from behind Therefore ride particu larly cautiously and with foresight on shared paths for cycli...

Страница 51: ...pres sure on one of the pedals the motor assistance might switch on suddenly and result in a sudden start of your CS Warning Keep in mind that car drivers and other road users may underestimate your s...

Страница 52: ...more powerful the stronger you pedal You can switch on and off the drive assistance at the buttons of the con trol element on the handlebar Fig 49 and on the battery Fig 50 Fig 50 Fig 49 Furthermore t...

Страница 53: ...f more than 25 km h 15 5 mph Start your first ride at Eco Fig 51 and 52 the lowest level of the drive assistance Gradually get used to the additional propulsion Slowly ap proach the potential of your...

Страница 54: ...the tyre pressure regularly i e once a week with pressure gauge and adjusting it if necessary shifting gears down in front of traffic lights and intersections or in general in cases of stops and by se...

Страница 55: ...ice The batteries of your CS have no memory effect It is recommended that you charge the battery after every long ride Do not park your CS with a fully discharged battery Risk of the battery s deep di...

Страница 56: ...e residual charge for another 2 hours when the battery is empty but still installed However re charge the battery immediately after you have returned When you have removed the battery of your CS Keep...

Страница 57: ...n a traffic free area Then slowly increase the weight of the load Do not park on sloping uneven or soft surfaces Proceed as follows when parking your CS Switch off the drive system Fig 58 With the bra...

Страница 58: ...s now no longer in contact with the ground Make sure that your CS has a stable stand Before continuing your ride grab your CS on both sides of the handlebar your hands ready to brake on the brake leve...

Страница 59: ...e CS Espe cially not when your CS is parked on the bipod kickstand There is a risk of injury to the child In addition your CS can topple over and be damaged Warning Always make sure that the bipod kic...

Страница 60: ...itted The maximum per missible trailer load is 45 kg Inform yourself in advance at your Ca Go dealer about the models permitted on the CS Warning You find an overview of child seats and kids trailers...

Страница 61: ...cles eapcs electri cally assisted pedal cycles eapcs in great britain information sheet Ireland1 Passenger transport on cargo bikes that are built and equipped for the transportation of passengers No...

Страница 62: ...ldren are very different in their physical and mental development In the interests of children s safety assess their level of maturity rather conservatively with regard to any prescribed age restric t...

Страница 63: ...s and legs out of the child seat or child trailer while riding Fast and strong movements of the child affect driving stability adversely Warning Visually inspect the child before every ride to ensure...

Страница 64: ...ough to withstand the vibrations and forces which occur during the ride Warning Observe the indicated maximum number of one child that you are allowed to take with you in the child seat on the rear ra...

Страница 65: ...er Service and maintenance schedule Under adverse conditions e g if you ride a lot in wet and dirty conditions cover many metres of altitude or travel with a high load from cargo or passengers expect...

Страница 66: ...erred to as front rack an additional cargo area between the wheels also re ferred to as centre rack and some models also have a rear rack If your CS is equipped with a rear rack you can fasten there s...

Страница 67: ...kg Make sure that the weight is spread as evenly as possible on the rear rack and in the pannier bags Always try to stow the load in a way that the cen tre of gravity of the entire load is as far as...

Страница 68: ...ke sure that the cargo is positioned as centred as possible on the cargo areas front rack and centre rack and does not protrude Secure the cargo against shifting Do not overload Do not overload your C...

Страница 69: ...cannot jump out of the pet transport box during the ride If no box is available make sure that the pets are leashed and secured Warning Additional cargo usually changes the riding characteristics of y...

Страница 70: ...have actively secured the items on the cargo areas front rack centre rack or rear rack with lashing straps etc If the load moves the centre of gravity can change and lead to critical riding situations...

Страница 71: ...two months and recharge the battery in between if necessary Do not forget your spare battery if you have one Cleaning Clean the battery housing with a dry or if at all a slightly moist cloth While cl...

Страница 72: ...etector but keep it off your bedroom Place the battery during the charging process on a big non inflammable base e g made of ceramics glass cement or stone Fig 69 Unplug the battery once it has been c...

Страница 73: ...s can be cleaned with a soft cloth and commercial neutral detergents or moistened with water but do not use excessive water The drive is not approved for steam cleaning high pressure cleaning or clean...

Страница 74: ...ts When you have removed the battery of your CS Keep the connections of the rechargeable battery free of dirt and moisture Fig 70 Protect the supplied connections of your rechargeable battery with the...

Страница 75: ...of your battery are soiled clean them with a dry cloth or rag Notice Make sure not to discharge your rechargeable battery completely also re ferred to as deep discharge This occurs often when the batt...

Страница 76: ...d one and dispose of it properly If you are not absolutely sure or have any inquiries contact your Ca Go dealer Safety instructions Lithium ion batteries do not have a memory effect they can therefore...

Страница 77: ...le battery Switch off the drive system of your CS Fig 73 Hold the battery with one hand so that it cannot fall down Fig 74 Fig 74 Fig 73 Then unlock the battery with the key Fig 75 Continue to hold th...

Страница 78: ...78 Fig 77 Installing the rechargeable battery Switch off the drive system of your CS Fig 79 Hold the battery with both hands and place it carefully into the holder in the down tube Fig 80 Tilt the bat...

Страница 79: ...the bipod kickstand and make sure it is stable Fig 81 Switch off the drive system of your CS Fig 82 Fig 82 Fig 81 Open the cover of the charging port Fig 83 Insert the charging plug of the supplied ch...

Страница 80: ...bient temperature When the battery is fully charged all LEDs go out and the board computer shuts down Then disconnect the charger from the power grid Finish by removing the charging plug from your CS...

Страница 81: ...y the battery charge state and any error messages The required charging time depends on the residual charge of the battery and the ambient tempera ture When the battery is fully charged all LED indica...

Страница 82: ...it off your bedroom Place the battery during the charging process on a big non inflammable base e g made of ceramics glass cement or stone Fig 85 Notice Do not dispose of your rechargeable battery wi...

Страница 83: ...ess away from moisture and water to exclude electric shocks and short circuits Warning Keep your battery away from fire and heat Risk of explosion Warning Make sure that your rechargeable battery is i...

Страница 84: ...d with greatest care as they directly affect your safety Practise the proper operation of quick releases to avoid any accidents The quick release with safety lock of your CS is composed of two operat...

Страница 85: ...r towards the seat post When you start clos ing the lever until half of its travel you should feel virtually no resistance Over the second half of its travel the resistance you feel should increase si...

Страница 86: ...To do so turn the safety lock towards Fig 89 Fig 89 In its end position the quick release lever should be close to the seat post i e it should not stand out to the side Fig 90 Check the quick release...

Страница 87: ...ugh the dropout and the hub Fig 92 Position the torque wrench with 6 mm hex bit in the tool mount on the right side of the axle Fig 93 When the axle thread engages with the thread of the left fork leg...

Страница 88: ...ounting do a brake test in standing You should reach the pressure point of the brake before the brake lever reaches the handlebar In the case of hydraulic brakes pump several times if necessary until...

Страница 89: ...any adjustment assembly work be sure to make a short functional check as described in the chapter Before every ride with the CS and do a test ride with your CS in an area free of traffic Warning All...

Страница 90: ...ow est point Fig 96 otherwise your pedalling will become awkward Check the height of your saddle with flat soled shoes This is best done with suitable cycling shoes Sit on the saddle and put your heel...

Страница 91: ...battery Fig 99 Fig 99 Fig 98 Close the quick release than as described in the chapter How to use quick releases and thru axles Is the leg extension correct when you check again Check by moving your fo...

Страница 92: ...on depth Warning If you mount a carbon seat post on your CS do not even grease a frame made of metal Once greased carbon fibre components may never again be clamped reliably Use special carbon assembl...

Страница 93: ...h Aheadset headset Fig 100 the stem serves to adjust the headset preload In addition the stem angle of your CS can be adjust ed Fig 101 Fig 101 Fig 100 Warning The stem is one of the load bearing part...

Страница 94: ...f the respective component manufacturers Warning If you change the position of the stem you have to readjust the bearing play see the chapter Headset You can adjust the height of the stem to a limited...

Страница 95: ...ies contact your Ca Go dealer Fig 102 Fig 103 When adjusting the lever reach make sure that at least the first knuckle of the middle or index finger reaches around the brake lever Fig 103 Check the pr...

Страница 96: ...gon s GP4 model Fig 104 or identically constructed models Fig 104 It is recommended that you contact your Ca Go dealer before mounting bar ends to your CS Warning Never fix bar ends in a vertical posi...

Страница 97: ...not pedal in a relaxed manner You must constantly support yourself or hold on the handlebar to avoid sliding off the saddle Warning The bolted connections of the seat post have to be tightened to the...

Страница 98: ...arning The saddle clamp bolts are among the most delicate bolts of the entire CS Therefore make absolutely sure that you do not come below the recom mended minimum torque value and that you do not exc...

Страница 99: ...sen the rear bolt a little To lower the rear part of the saddle the rear bolt has to be turned clock wise and the front bolt to be loosened if necessary After fastening the saddle check whether it res...

Страница 100: ...brakes at the same time and bear in mind that the front brake can transmit far greater forces on a surface with good grip due to the shifting weight On loose ground there are different conditions The...

Страница 101: ...rims as rim brakes do Disc brakes Fig 109 consist of brake calliper rotor brake hose as well as the brake lever Actuating the brake lever compresses the hydraulic pistons through hydraulic pressure p...

Страница 102: ...can under no circumstances be cleaned they must be replaced Rotors can be cleaned with special brake cleaners and with a clean absorbing cloth or with warm water and detergent Warning Unusual noises...

Страница 103: ...rating instructions of the brake manufacturer made available on the website Measure the thickness of the brake pad on the mount by using a calliper gauge The brake pad must be 0 5 mm thick at least Me...

Страница 104: ...brake ineffective Fig 111 Caution Do not open the brake hoses Brake fluid that can be very unhealthy and damaging to the paint could leak out Notice Do not pull the disc brake lever with a removed wh...

Страница 105: ...t a faster pace For riding downhill a high gear ratio is used i e a small sprocket at the rear Every turn of the pedals takes you many metres forward at correspondingly high speed Fig 112 Warning Star...

Страница 106: ...ter is on the right side of the handlebar The shifter is to operate gear shifting The bottom bracket Fig 113 is the interface between cranks and frame The bottom bracket and or the motor in the frame...

Страница 107: ...the option of shifting several gears with one action Pulling the small lever located in front of the handlebar from the rider s viewpoint and actuated with the index finger index finger lever Fig 115...

Страница 108: ...for the first time You find more information at www microshift com Checking and readjusting The derailleur gears of your CS were adjusted by your Ca Go dealer before delivery However Bowden cables may...

Страница 109: ...d at correspondingly high speed Fig 116 Warning Start by practising shifting gears without cargo and passengers in an area free of traffic until you are familiar with the functioning Notice Do not pul...

Страница 110: ...ning Safety instructions Read in any case the possibly enclosed operating instructions of the gear manufacturer and make yourself familiar with the operation before you set off for the first time You...

Страница 111: ...inks Fig 118 Turn the crank and apply the lubricant to the rollers on the inner side of the chain Once this is done turn the chain a few more times then let your CS rest for a few minutes so that the...

Страница 112: ...with a worn out chain also acceler ates the wear of the sprockets and chainring Replacing these components is expensive compared to changing the chain Therefore check the condi tion of the chain at r...

Страница 113: ...o to clean the belt with water if necessary The carbon drive belt must or may not be lubricated or oiled For more information see the instructions for the Gates belt drive at www cagobike com en manua...

Страница 114: ...Gauge Warning Always wear straight cut trousers and or use trouser clips or the like This is to make sure that your trousers do not get caught in the belt Safety instructions Contact your Ca Go dealer...

Страница 115: ...erwise retract automatically Fig 124 Fig 123 As you hold the locking pin you can pull the tension pulley carefully rear wards in direction of the rear wheel until the tension pulley snaps rear wards F...

Страница 116: ...means of the belt releasing device Press the tension pulley firmly towards the front Fig 126 in direction of the bottom bracket until the locking pin engages automatically with a click into the locki...

Страница 117: ...es Therefore ask your Ca Go dealer to check and true up the wheels after a short break in period already i e after about 100 to 300 kilometres 60 to 180 miles or 5 to 15 hours of use After the initial...

Страница 118: ...60 psi The lower limit of the pressure specification means maximum comfort for light riders and little cargo which is optimal for riding on rough surfaces As the pressure increases rolling resistance...

Страница 119: ...until air starts to escape Check the fit of the valve body in the stem If it is not tight air can leak out Do not forget to tighten by hand the valve nut after inflating The Sclaverand valve can be f...

Страница 120: ...tyre of another size than the one mounted as standard it may rub against the mudguard the suspension fork or other components and sustain damage This can even lock up the wheel Ask your Ca Go dealer...

Страница 121: ...even before you notice this irregularity due to wobbling Therefore check the wheels for trueness from time to time Lift up the wheel and make it rotate with your hand Fig 133 Observe the gap be tween...

Страница 122: ...the brake ineffective Caution Remove the battery and or the display before removing the front or the rear wheel Activating the drive system unintentionally bears the risk of injury Caution Make sure...

Страница 123: ...t can become loose and go out of correct adjustment Warning Riding with a loose headset increases the stress on fork and or the steer ing mechanism and the bearing itself The fork and or parts of the...

Страница 124: ...he far left to the far right and back without jerking or locking With a gentle tap on the handlebar Fig 136 the fork and or the steering mechanism should turn easily from the middle position Fig 136 F...

Страница 125: ...fects contact your Ca Go dealer immediately Do not ride with a possibly damaged suspension fork Caution Make sure that your CS is securely propped up Fig 137 and cannot tip to the side or slip off the...

Страница 126: ...You find more information at www srsuntour com Adjusting the spring rate To work perfectly the suspension fork has to be adjusted to the weight the sitting posture and the intended use The suspension...

Страница 127: ...rate which is too soft or too low an air pressure can usually be heard or felt as a clunk type noise This noise is caused by the sudden complete com pression of the suspension fork as it reaches botto...

Страница 128: ...nsion and Warning When mounting a new front tyre make sure it has exactly the same di mension width and is suitable for transportation bikes If the tyres are not suitable the front wheel may get jamme...

Страница 129: ...ctions checked regularly by your Ca Go dealer Warning On your CS the fork is subjected to significantly more stress than on a nor mal bicycle Therefore check the suspension fork regularly for excess l...

Страница 130: ...ing agents for cleaning Ask your Ca Go dealer for suitable agents Fig 140 Suspension forks of your CS with air spring have to be checked regu larly for air pressure as the air escapes over time Safety...

Страница 131: ...When the lights are switched on the light symbol is activated on the dis play Fig 142 Switching the lighting system on and off will not affect the display s background light The front light must be a...

Страница 132: ...sses But remember that even the safest helmet is useless unless it fits properly and is correctly adjusted and fas tened Apart from a cycling helmet and suitable clothing cycling glasses are ab solute...

Страница 133: ...chain belt or chainrings belt drive sprockets If necessary use suita ble clips or straps for protection Fig 143 Fig 143 Warning For increased visibility to other road users be sure to wear bright colo...

Страница 134: ...position Special cycling shoes are obligatory if your CS is equipped with clipless pedals Fig 144 Warning If you equip your CS with clipless pedals observe the instructions of the manufacturer and you...

Страница 135: ...ive pedal or a badly worn cleat can make the shoe dis engage from the pedal In some cases it may be difficult or impossible to disengage Warning Make sure pedals and shoe soles are always clear of mud...

Страница 136: ...may change the characteristics of your CS and even cause an accident Therefore always contact your Ca Go dealer before mounting any accessories and strictly observe the notes on the intended use of th...

Страница 137: ...identified by the frame number and the scan nable code The documentation you receive with your CS contains a section where you can enter the frame number You find the frame number em bossed on the si...

Страница 138: ...a small tool kit and possibly your mobile phone Fig 146 The tool kit should include two plastic tyre levers the most commonly used Allen keys an inner tube a tyre repair kit if necessary and a little...

Страница 139: ...mation see the instructions of your Kiox display at www cagobike com en manuals Centre rack cargo area front bottom The centre rack Fig 148 provides storage space and thanks to the low centre of gravi...

Страница 140: ...e centre rack positioned in a line along the down tube 2 screws vertically Fig 149 3 screws horizontally Fig 150 Put the screws and the washers aside Fig 150 Fig 149 Remove the adapter holder position...

Страница 141: ...hen undoing the last bolt to pre vent it from dropping Fig 154 Put the bolts and the adapter aside Fig 153 Fig 154 Loosen then both upper vertical bolts on the down tube Fig 155 in di rection of the f...

Страница 142: ...rt the two upper vertical bolts together with the washers into the down tube in direction of the front wheel and tighten the bolts to the indicated torque of 5 Nm Fig 158 Fig 158 Fig 157 Position the...

Страница 143: ...tre rack Fig 162 and keep hold of the nuts Do not yet tighten these two bolts Fig 161 Fig 162 Then tighten the 5 Torx screws in the centre rack positioned on a line along the down tube First tighten t...

Страница 144: ...k is secure by carefully trying to move it back and forth If the centre rack is not properly fixed realign it if necessary and tighten the bolts carefully Do not set off if the centre rack or other co...

Страница 145: ...well as the wheelbase of your CS 1 486 m If you are not absolutely sure or have any inquiries contact your Ca Go dealer Warning Make sure that no parts transport boxes child seats etc are installed th...

Страница 146: ...off peak hours and with an additional bicycle ticket Inform yourself in time about the regulations of transport before you start the trip In some countries regional trains have special spaces for the...

Страница 147: ...ds Most airlines refuse to take them on board If you intend to take your CS by plane or to dispatch it by a forwarding agent you have to observe particular packing and labelling requirements for recha...

Страница 148: ...eeks at the very latest however after three months Your CS must be serviced because in this initial break in period safety relevant bolted connections and spokes can slightly lose tension or gears may...

Страница 149: ...egular servicing and the replacement of worn out parts in time e g chains brake pads or shift and brake cables and therefore has an influence on the warranty and the guarantee as well After the break...

Страница 150: ...e wrench including bits Warning If a component needs to be replaced make it a rule to only use original spare parts Wearing parts of other manufacturers e g brake pads or tyres that are not of identic...

Страница 151: ...are parts are available observe the Guidelines for the parts replacement on CE marked e bikes EPACs EAPCs with 250 watts and a pedal assist of up to 25 kmh 15 5 mph in the chapter Guidelines Safety in...

Страница 152: ...brush Cleaning it by hand has another positive side effect you may discover defects in the paint as well as worn or defective components at an early stage Inspect the chain after you have finished cle...

Страница 153: ...destroy the devices Risk of explosion Notice Only use petroleum based solvents for cleaning tough oil or grease stains from paint surfaces Never use degreasing agents containing acetone methyl chlori...

Страница 154: ...r check the tyre pressure regularly Preventing corrosion Clean your CS and protect it against corrosion Your Ca Go dealer offers a variety of care products such as spray wax etc Letting it dry Dismoun...

Страница 155: ...rdingly Component What to do Before every ride Monthly Every 2 000 km 1 200 mile but once a year at least Other intervals Lighting Check function Tyres Check pressure Check tread and side walls Brake...

Страница 156: ...essary As of 1 000 km 600 miles or 50 hours of use Crank Check or retighten with a torque wrench Painted anodised surfaces Polish At least every 6 months Wheels spokes Check for trueness and tension T...

Страница 157: ...Clean and grease Quick release thru axle Check seat Bolts and nuts Check or retighten with a torque wrench Valves Check seat Cables gears brakes Dismount and regrease If you have a certain degree of m...

Страница 158: ...e manufacturer Component Description bolt Torque Front wheel Thru axle Axle M15 1 5 Allen bolt 6 10 Nm Rear wheel Enviolo axle bolts 2 pcs M6 55 Allen bolt 5 15 Nm Thru axle derailleur gears Axle M12...

Страница 159: ...ely M5 18 Allen bolt 4 5 Nm M6 12 Allen bolt 5 8 Nm Centre rack Front 2 pcs M5 20 raised countersunk head TX25 5 Nm Front plate on frame 2 pcs M5 20 countersunk head Allen bolt 3 2 5 Nm Bottom 3 pcs M...

Страница 160: ...ssette sprockets Provided that the number of teeth and the diameter is identical to the series original field of use Chainguard Mudguards Provided that the width is not smaller than that of the series...

Страница 161: ...nce protection Caution in the event of repetition possibly entry in your criminal record certificate previously convicted Loss of insurance cover private liability Loss of materials defect liability a...

Страница 162: ...accord ing to the regulations of your country In principle the rules for e bike and or transportation bike riders partici pating in traffic are the same as for motor vehicle drivers Make yourself fami...

Страница 163: ...VLR regs 13 18 24 It is not required that the prescribed lighting is mounted upon sale of the bicycle If it is however it must comply with these regulations Bicycles that are only used with good dayli...

Страница 164: ...u could however commit an offence of careless riding or riding without due care and consideration For safety reasons you are strongly advised against using a mobile phone during cycling Other issues U...

Страница 165: ...egally obliged to keep their bike in good working order They must cycle with reasonable consideration and be sober enough to control their bike Cycle helmet Cyclists are not legally obliged to wear a...

Страница 166: ...rmation see https www rsa ie docs default source road safety cyclists cycle safety pdf sfvrsn 827fdc75_2 text Your 20front 20headlight 20 6a 20 must flashing 20lights 20on 20your 20bike https www citi...

Страница 167: ...n the type plate on your CS or in the service book If you are in doubt contact your Ca Go dealer In addition be sure to follow the manu facturers mounting instructions above all the torque values of t...

Страница 168: ...ue to weather conditions Regular care and maintenance increase the service life Nevertheless the parts listed below must be replaced when they reach their limit of wear This concerns Rechargeable batt...

Страница 169: ...or your Ca Go service team Technical data Frame size Compact Cargo Bike with suspension fork Deactivation of drive support at 25 km h 15 5 mph Power 250W 36V Sound pressure level 70 dB A at ear heigh...

Страница 170: ...ty EMC 2006 42 EC Machinery Directive The compliance of the product with the directives is demonstrated by compliance with the harmonized and non harmonized standards DIN EN 15194 2018 11 Electric pow...

Страница 171: ...ecifications without prior notice Typographical errors mistakes and modifications reserved Version of 08 2023 Reproduction reprint and translation as well as any use for economic purposes including as...

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