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TOTAL LITE Revision 1

SERVICE MANUAL FOR INNOVATION

TOTAL LITE

Single-Cup Brewer

4.4

Brewer Assembly

The platinum brewing system is in a class of it’s own in the single cup coffee business and is

specifically designed for Cafection units. Its vacuum extraction process, joined with a high quality filter

paper, brews a coffee of unsurpassed quality to meet the taste profile of the most dicerning coffee

drinkers. Best of all, this is available for every cup of coffee at any time of day. See the following page for

the description of the brewing process.

Brew chamber

Cylinder

Piston

Coffee exit

Aluminum frame

Wheel

Serial number

Brewer funnel

Yoke

Reference Drawings

Содержание TOTAL LITE

Страница 1: ...2355 Dalton Quebec Quebec G1P 3S3 Canada Tel 1 800 561 6162 Fax 1 800 463 2739 avalon cafection com www cafection com IMAGE SHOWS MACHINE WITH OPTIONNAL SHORT BEAN CANISTER SERVICE AND INSTALLATION MA...

Страница 2: ...ptions 16 5 COMPACT FLASH CARD 18 5 1 Removing main board protection 18 5 2 Removing the compact flash card 19 5 3 Inserting the compact flash card 19 5 4 Compact flash card version 19 6 SERVICE SOFTW...

Страница 3: ...nstallation 45 7 11 Filter Paper Installation 46 7 12 Installation Testing 47 8 CLEANING AND SANITIZING 48 8 1 Cleaning and Sanitizing Instructions 48 8 2 Recommended Cleaning Tools 48 8 3 Cleaning an...

Страница 4: ...LITE Single Cup Brewer 4 Table of Contents Table of Contents Continued 10 3 Brewer Assembly 64 10 4 Microcontroller EPROM 65 10 5 Main Board 66 11 Troubleshooting 67 11 1 Warning message list 67 11 2...

Страница 5: ...you will find clearly illustrated and easy to follow instructions regarding Safety Instructions Reference Drawings Controls and Features Compact Flash Card Initial Setup Service Software Cleaning and...

Страница 6: ...its intended use This equipment contains hot water never move when full This brewing equipment is intended for indoor installation only 2 3 Power supply Always use a grounded 120V AC 60Hz socket outl...

Страница 7: ...product or equipment failure due to excessive mineral deposits or the quality of local water Any damage alteration of serial date or codes will void the warranty Obtaining a Return Merchandise Author...

Страница 8: ...be determined whether there will be full or partial refund of the product If the product is no longer covered under warranty or returned damaged we can get your item repaired or replaced at a price th...

Страница 9: ...L FOR INNOVATION TOTAL LITE Single Cup Brewer 9 4 REFERENCE DRAWINGS 4 1 External View Reference Drawings Drip tray grill Drip tray Back splash Touchscreen Door lock Metal door Plastic front Fascia Pl...

Страница 10: ...UAL FOR INNOVATION TOTAL LITE Single Cup Brewer 10 4 2 Rear View Reference Drawings Water tank Outlet valve Overflow cup Water inlet Breaker box Back panel Level glides Overflow tray Door for easy tan...

Страница 11: ...ngle Cup Brewer 11 4 3 Internal View Reference Drawings Filter paper Soluble mixing chamber Brewer Spout Waste basket Main board See P 16 Front panel Coffee grinder Behind the protector COM connection...

Страница 12: ...n units Its vacuum extraction process joined with a high quality filter paper brews a coffee of unsurpassed quality to meet the taste profile of the most dicerning coffee drinkers Best of all this is...

Страница 13: ...w the coffee to brew to the appropriate strength There will be one shot of water before the descent to rinse the chamber Step 3 Descent of the piston The descent of the piston will create a vacuum the...

Страница 14: ...ICE MANUAL FOR INNOVATION TOTAL LITE Single Cup Brewer 14 4 6 Hot Water Tank Overflow exit Tank Water float Thermostat probe Valve exit Heating element Water tank lid Water level switch Heater safety...

Страница 15: ...g any components within this main board assembly This is a schematic reference drawing only Not to scale J11 MDB port Coinchanger bill acceptor card reader Expansion 2 Thermostat board J10 Numeric inp...

Страница 16: ...ft and the two right switches must point to the right Green LEDs The green leds will illuminate to indicate the alarm that has been triggered DS18 Drip tray overflow DS13 Cam switch DS14 Always off if...

Страница 17: ...door and remove the plastic protection via the 4 screws 3 Locate the microcontroller the black square piece in the middle of the board with a white label 4 Using the Extractor carefully insert the pr...

Страница 18: ...Single Cup Brewer 18 5 COMPACT FLASH CARD 5 1 Removing main board protection 1 TURN THE MACHINE OFF FAILURE TO COMPLY CAN CAUSE EQUIPMENT DAMAGE OR INJURIES 2 Remove the main board protection by unsc...

Страница 19: ...ired a LITTLE amount of force but do not push it too hard WARNING If the compact flash card is not inserted the right way it s upper corner will not enter the receptacle If it happens DO NOT PUSH ANYM...

Страница 20: ...basic maintenance Door key needed No password User level 3 Service tasks Recipies modification system settings Factory password for this level tech We highly recommend you to change this password User...

Страница 21: ...N If the brewer is not in free vending mode the button will show OFF When free vend is enable the coin bill and card devices will be disabled so the customer can get product without paying Please note...

Страница 22: ...ow shows the process to fill a carafe If you want to cancel the product while the brewing is in process press cancel The machine will finish the product it is making and will not start another one The...

Страница 23: ...board 4 The thermostat PCB on the back of the coffee brewer is equiped with a tiny computer chip This is the version of the firmware contained in the computer chip 5 Actual water temperature in Fahren...

Страница 24: ...pes at once To do so set te prices in table 5 and press the button The prices for all other drinks recipes will be automatically set at the same prices 6 These button are used to get a sample of every...

Страница 25: ...ically by the software regarding the amount of water set on coffee water qty table above See section 6 6 3 for more information 7 This table is used to set the amount of soluble powder used to make dr...

Страница 26: ...ulated by the computer If the grinder is aged and does not grind all the beans you can add some extra grind time via this box The default setting is 0 20 units 1 second Pause 1 One of the contact time...

Страница 27: ...z to 20oz cup 2 This table is used to set the amount of coffee grind per water onces Set your coffee recipe 3 This table is used to set the amount of soluble powder per water onces Set your soluble re...

Страница 28: ...counter to zero 3 This button is used to set the number of drinks made before showing rinse needed message on the selection screen Disable this feature by putting the counter to zero 4 This button is...

Страница 29: ...Only use the options and tools in the Tools tab of the utility screen Draw Test Make a drawing on screen to test the accuracy of the touch screen calibration The touch screen is already calibrated du...

Страница 30: ...use in the box beside ESSID 3 Select the protocol OPEN or WPA WPA2 4 If the selected protocol is WPA WPA2 you have to enter the selected network password 8 to 63 letters and or numbers Contact your I...

Страница 31: ...99999 For a minimum of security we suggest to chose a minimum of 4 digits PIN Select the autorization Carafe and or FreeVend Do not forget to save the list when done When done the key icon appears on...

Страница 32: ...l number 3 This box allows to modify the admin and tech password If you cannot log into any user levels because the passwords have been changed and you lost or forgot the passwords you will have to do...

Страница 33: ...and vends in cash value 1 This button is used to reset the erasable counters 6 8 3 User counters This tab indicates the amount of drinks ordered by each user set in the User and authorization since th...

Страница 34: ...The free vend mode is activated for a period of one hour During this time products are made 10x small size Coffee 3 2x regular size Long espresso 5x large size hot chocolate The user counter of user2...

Страница 35: ...lation 7 12 Installation Testing 7 1 Installation site requirements Operating environment For indoor use only Power Supply Ensure that this unit will have its own electrical circuit and located within...

Страница 36: ...door is open 6 Clearance of water hookup hoses water filtration system and adequate air circulation 7 1 2 Specifications Canisters Capacities Whole bean hopper 1 4 lbs Soluble hot chocolate 2 50 lbs...

Страница 37: ...wing 3 boxes the brewer the accessories in the brewer box and the 3 bean canister The parts and accessories that are packed separately need to be installed on your equipment In each box you should fin...

Страница 38: ...NPLUGGED FAILURE TO COMPLY CAN CAUSE EQUIPMENT DAMAGE OR INJURIES 7 4 1 Tank Lid Preparation 1 Open the door of the equipment 2 Remove the back panel or small tank lid 3 Locate the water tank and remo...

Страница 39: ...cup is in place with the highest side in the front and secured with the tape If you need to remove this cup please make sure that you replace it with the highest section facing the front and the over...

Страница 40: ...2 locks vertically so they clip on the metal pins 7 5 3 Install the Plastic Top fitting part Place the part on the back of the 3 beans canister with the 6 32 screw already in place 7 5 4 Install the P...

Страница 41: ...nt from a new installation can get in the unit 2 The incoming water supply should have a shut off valve connected in line Water supply should be a plastic 1 4 or 3 8 O D dedicated line branched off a...

Страница 42: ...nit s 6 foot power cord and plug it into its own grounded electrical outlet 3 Reach to the back of the brewer and toggle the power switch to the On position The screen will turn on and white text on b...

Страница 43: ...beverage delivery and time is required to heat the incoming water up to the setpoint You can also take the water s brewing temperature manually by ordering a cup of hot water and measuring its temper...

Страница 44: ...Brewer 44 7 9 Loading Products 1 Unlock the main door 2 Remove the plastic top 3 Remove the cap of the canister 4 Do not overfill the canister For the 3 beans canister Unlock the cover of the caniste...

Страница 45: ...ion 1 Open the door of the equipment 2 Insert the chute base through the chute hole of the cabinet 3 Insert the large waste chute into the chute base 4 Install the front panel onto the chute by aligni...

Страница 46: ...r paper text box an follow the instructions at the screen Note the brew chamber will not lift up if the switch does not detect any filter paper 4 Pass it under the left guide bracket of the brew group...

Страница 47: ...afe and functioning when you leave it What to check Remedy if it is not Inlet valve is free from leaks Verify that it is secure and not overtightened Brew chamber is empty of coffee Verify that the un...

Страница 48: ...y water on electrical parts For the sanitation process to work effectively the part must be cleaned and free of all visible food soil completely rinsed and preferably air dried Wiping with towels or c...

Страница 49: ...terly As needed Brewer assembly Sanitize Clean Treatment Brew chamber Sanitize Clean Whipper mixing bowls Sanitize Clean Fan Inspect Clean Soluble canister Sanitize 3 Beans canister Clean Stainless co...

Страница 50: ...ll food soils thoroughly dry with a clean soft cloth Non food contact parts to be verified and wiped clean Metal Top Cap Stand optionnal Metal Cabinet Plastic Door Exterior parts requiring additional...

Страница 51: ...djusted to the waste bin size used See the machine parameters for more instructions on changing the setting How to empty the stand waste bin 1 Open the stand door located directly below the brewer 2 C...

Страница 52: ...easily brush away coffee grounds and dust inside the brewer before cleaning with water Interior Parts to be cleaned Canisters Coffee brewer Coffee funnel Fan Stainless coffee chute 3 Beans hopper pla...

Страница 53: ...letely 5 Reinstall all parts in the reverse order 6 Order a large beverage to confirm that all parts or switches have been replaced Removing canisters for cleaning Frequency Monthly or every 1 000 cyc...

Страница 54: ...hot water 4 Air dry completely 5 Reinstall all parts in the reverse order 6 Order a large coffee to confirm that all parts have been replaced correctly Brewer Assembly Cleaning Frequency Monthly or e...

Страница 55: ...in board 4 Select a small regular coffee on the membrane keypad and hit start 5 Once the brew chamber is filled with water turn the brewer OFF via the main switch at the back and wait for 5 minutes 6...

Страница 56: ...ve the grinder protector 4 Unplug the 2 connectors from the solenoid 5 Remove the stainless chute by removing the screw 6 Clean the stainless chute by rinsing with hot water 7 Make sure it is dry befo...

Страница 57: ...cycles 1 Open the door of the machine 2 Remove the plastic top cap 3 Unscrew and remove the plastic top fitting part accessing by the rear 4 Unlock the 3 bean canister 5 Remove the 3 bean canister 6...

Страница 58: ...enance you will extend the life of your unit and deliver a consistent high quality beverage The preventive maintenance schedule and instructions below must be followed to honor the warranty 9 1 Preven...

Страница 59: ...s served We recommend having your brewer assembly replaced every 25 000 coffee cycles Contact 1 800 561 6162 for parts and additional information Inspection The following are signs of the vacuum is no...

Страница 60: ...the tubing water will accumulate in the brew chamber If it drips all night the first coffee of the morning may cause the chamber to flood since it contained too much water and may be lukewarn Removing...

Страница 61: ...posits over time we recommend having the water tank assembly delimed to remove all scale in the unit Upon visual inspection you may wish to replace the element probe and the water level and heater saf...

Страница 62: ...prior to emptying the tank Make sure you have a 0 8 gallon container suitable for holding hot water 1 Turn off and unplug the brewer 2 Turn off the main water supply of the machine 3 Remove the back...

Страница 63: ...arm with a twist tie to keep the float from pulling down on the switch during transportation Do not overtighten this may damage the switch this is simply to keep the float from bouncing up and down o...

Страница 64: ...from the right side of the brewer assembly 6 Support the brewer assembly by holding the aluminum frame on the right side of the brewer assembly 7 With your left hand slide the retaining pin over to t...

Страница 65: ...urn off the machine and unplug from the outlet 3 Open the door and remove the lexan plate via the 4 screws 4 Locate the microcontroller the black square piece in the middle of the board with a white l...

Страница 66: ...rews 4 Unplug the connections Clockwise from the top left corner MDB Port if coinco Main board J11 J12 J18 J27 J2 J19 J3 J6 J16 J24 J8 J22 5 Unscrew 4 plastic 1 posts 6 Remove the board Replacing 1 Re...

Страница 67: ...warning will be displayed on the screen until you enter service mode and do an auto rince cycle Service mode service tab See section 6 2 for details Waste bin full The number of coffee drinks served i...

Страница 68: ...stat board See section 7 4 1 for more information Water temp sensor defective Short circuit The water temperature sensor is defective short circuit See section 7 4 1 for more information Brewer home p...

Страница 69: ...l Check water supply line for proper pressure If you are using a waterline filter it might be worn out and needs to be replaced Press button on screen to restart the tank filling process Water tank no...

Страница 70: ...TOTAL LITE Revision 1 SERVICE MANUAL FOR INNOVATION TOTAL LITE Single Cup Brewer 70 Annex Annex 1 Full maintenance schedule...

Страница 71: ...TOTAL LITE Revision 1 SERVICE MANUAL FOR INNOVATION TOTAL LITE Single Cup Brewer 71 Annex Annex 2 Monthly maintenance schedule...

Страница 72: ...TOTAL LITE Revision 1 SERVICE MANUAL FOR INNOVATION TOTAL LITE Single Cup Brewer 72 Annex Annex 3 Weekly maintenance schedule...

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