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BYOC Tweed Royal Скачать руководство пользователя страница 1

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Build Your Own Clone

Tweed Royal

Kit Instructions

(revision 1.0.2)

WARNING!!! HIGH VOLTAGE!!!!

Tube amplifiers contain high voltage that can cause injury and even death. Please use extreme caution and common sense when
building this kit. Do not attempt to do anything to your amp while it is plugged in other than take voltage readings as necessary or
actually playing an instrument through it as it was intended.

Don't just turn the power off!!! Always unplug the power cord from the socket before working on your amp!!! The mains supply can
still electrocute you AND the power filter capacitors can still retain a charge powerful enough to kill you. Always unplug the power
cord from the socket before working on your amp.

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Содержание Tweed Royal

Страница 1: ...thing to your amp while it is plugged in other than take voltage readings as necessary or actually playing an instrument through it as it was intended Don t just turn the power off Always unplug the p...

Страница 2: ...instructions will be free of typos or minor errors BYOC Inc does not warranty the completed kit as a whole functioning unit nor do we warranty any of the individual parts once they have been used If...

Страница 3: ...already be answered Here is a list of things that you should include in the body of your tech support thread 1 A detailed explanation of what the problem is not just It doesn t work help 2 Photo that...

Страница 4: ...e Circuit Board under side page 26 49 Chassis Build Up page 50 93 Adding the Circuit Board page 94 118 Wiring the S E standby P P Switch page 119 132 Heater Wiring page 133 141 Finishing Up page 142 1...

Страница 5: ...4 68k blue gray orange gold 3 100k brown black yellow gold 2 220k red red yellow gold 3 1M brown black green gold 2watt metal oxide 2 470 yellow purple brown gold or it will just say 470 these are ext...

Страница 6: ...aluminum electrolytic Potentiometers Be sure to snap off or bend the small tab on the side of each panel mounted pot 1 A1M w SPST switch 1 250k w SPDT switch 2 A1M 1 Rotary 4POL 3POS 1 ON OFF SPST Tog...

Страница 7: ...nuts 2 8 internal lock washers Wire NOTE If your kit comes with push back cloth wire you do not need to strip the wire prior to soldering Ignore the directions when they tell you to strip the wire Jus...

Страница 8: ...22AWG 4 White 20AWG 1 Black 20AWG 4 Yellow 20AWG 4 Brown 20AWG 1 Red 20AWG 6 Blue 20AWG 1 Bare Bus Tubes optional 2 12AX7 ECC83 JJ Tesla 2 6V6 JJ Tesla 1 5Y3 JJ Tesla Transformers 1 BYOC TRPT 1 BYOC...

Страница 9: ...you get started Follow the order of these instructions Some of the components need to be layered in a certain order It will make it much easier when you get to the underside of the circuit board Step...

Страница 10: ...10 Step 2 Add the bare bus wire Do not solder anything yet...

Страница 11: ...It is EXTREMELY important that you orient these correctly The positive end with be labeled with a symbol The positive end will also have an indentation around it Again do not solder anything yet Add...

Страница 12: ...ll the three 16uf capacitors Again the capacitors are polarized It is EXTREMELY important that you orient these correctly The positive end with be labeled with a symbol The positive end will also have...

Страница 13: ...a 1 8 of cover off each end of both wires Insert the white wire into the terminal lug with the 25uf cap 470 resistor Insert the brown wire into the terminal lug where the 4 7k 22k resistors 16uf cap...

Страница 14: ...14 Step 6 Install the 1 5k 56k and 1M resistors as shown...

Страница 15: ...15 Step 7 Install the first 0 1uf capacitor and the two 220k resistors as shown above...

Страница 16: ...e end into the terminal post with the 1M resistor Then cut a 3 piece of the white 22 gauge wire strip 1 8 off each end and insert one end into the terminal post with 1 5k resistor 0 1uf cap Solder poi...

Страница 17: ...17 Step 9 Install the second 0 1uf capacitor the 0 022uf capacitor and the 56k and 100k resistors as shown...

Страница 18: ...into the terminal post with the 100k resistor 0 022 cap Then cut a 3 piece of the brown wire strip 1 8 off each end and insert one end into the terminal post with 56k resistor 0 1uf cap Solder points...

Страница 19: ...19 Step 11 Add the 1 5k resistor and the third 0 1uf capacitor as shown...

Страница 20: ...20 Step 12 Next add two of the 68k and two 100k resistors as shown...

Страница 21: ...21 Step 13 Install the fourth 0 1uf capacitor as shown...

Страница 22: ...1 5k lug one end of yellow wire into the 1uF 100k lug and one end of white wire into the other 00k 1uF lug From left to right along the top row of turret lugs in the diagram above insert one end of bl...

Страница 23: ...e terminal post as shown The 2 2k resistor can be replaced with a 1 5k for more gain or an 820 ohm for even more gain A 1 5k resistor would be more the original specs but the 2 2k will give you a slig...

Страница 24: ...th the 1 5k resistor 25uf cap Next cut a 2 5 piece of yellow wire stripping a 1 8 of cover off each end Insert wire into terminal lug with 68k resistor as shown above Then cut a 2 5 piece of black wir...

Страница 25: ...25 By now your board should look like photo above...

Страница 26: ...derside of the board as shown above by the black dashed line from the terminal lug with your base wire 16uf cap to the post where both 220k resistors are installed See below photo solder where highlig...

Страница 27: ...27...

Страница 28: ...end on the underside of the board where the 0 1uf one end of the 220k resistor is installed and route as shown above by the brown dashed line and thread though hole so the end is sticking about 2 5 o...

Страница 29: ...29...

Страница 30: ...l one end on the underside of the board at the terminal where the 16uf 2watt 4 7k resistor are installed and route through hole in board so the wire is sticking out the topside as you did with the bro...

Страница 31: ...31...

Страница 32: ...strip an 1 8 of cover off each end Insert on the underside of the board and route as shown above by the red dashed line Solder where highlighted by the green arrows do not solder yet where highlighte...

Страница 33: ...33...

Страница 34: ...and strip a 1 8 of cover off each end Insert into the underside of the board threading it through the holes in the board so the ends come up through the topside as shown above This wire does not get s...

Страница 35: ...35...

Страница 36: ...a 2 25 piece of the red wire and strip a 1 8 of cover off each end Insert into the underside of the board and route as shown above by the red dashed line Solder as highlighted by the green arrows See...

Страница 37: ...37...

Страница 38: ...piece of yellow wire and strip a 1 8 of cover off each end Insert into underside of board and route as shown above by yellow dashed line Solder where highlighted by the green arrows top and bottom of...

Страница 39: ...39...

Страница 40: ...nds Install on underside of board with one end at the 0 1uf cap and route through hole in board so the wire is sticking out of the topside of the board as shown above by the yellow dashed line Solder...

Страница 41: ...41...

Страница 42: ...oth ends Insert into the underside of board with one end inserted at the point with 68k resistors and the other end routed through the hole to the topside of the board as shown above by the brown dash...

Страница 43: ...43...

Страница 44: ...off each end Install on underside of board inserting one end of the wire into the point with the other two 68k resistors and route through hole to topside of board as shown above by the yellow dashed...

Страница 45: ...45...

Страница 46: ...1 8 of cover off both ends Insert one end into the underside of the board where the 1 5k resistor is installed topside as shown above Thread the wire through the hole to the topside of the board See p...

Страница 47: ...47...

Страница 48: ...nd strip a 1 8 of cover off both ends Insert into underside of the board where the 470 resistor 25uf cap are installed on top as shown above Thread wire through hole to topside of board See photo belo...

Страница 49: ...49 Now that you ve installed all the under board wiring flip the circuit board right side up and solder all the turret lugs that have not been soldered yet...

Страница 50: ...50 Chassis Build Up Step 1 Install the three rubber grommets into the holes in the chassis...

Страница 51: ...stall the BYOC TRPT Power transformer using four 8 nuts two 8 internal lock washers and the two solder terminal lock washers Put the washers on first Orient the solder terminal washers as shown by the...

Страница 52: ...rews with the threads sticking out the top of the chassis Installing them opposite of this way may cause the screw ends to contact the board and causing damage to your amp Route the blue brown and red...

Страница 53: ...h the threads sticking out the top of the chassis Installing them opposite of this way may cause the screw ends to contact the board and causing damage to your amp Route the blue and orange wires thro...

Страница 54: ...54 Step 5 Install the power cord strain relief receptacle Use the 4 screws split lock washers and nuts...

Страница 55: ...55 Step 6 Install the fuse holder...

Страница 56: ...56 Step 7 Install the Power On Off switch...

Страница 57: ...57 Step 8 Install the power indicator lamp holder Note it is not necessary to install the lens jewel cover at this time...

Страница 58: ...s Ensure that the notch in the center hole of the socket is positioned pointing toward the open side of the chassis as shown by the red arrow This is important for position of the socket s pins for wi...

Страница 59: ...59 Then install the octal tube retainer and mount to chassis with 6 screws lock washers and nuts The final install for the three sockets will look like photo below...

Страница 60: ...60 Step 10 Install the Rotary 4POL 3POS switch as shown above Note The rotary switch shown in this picture has SOLDER terminals Your kit may have PC terminals...

Страница 61: ...61 Step 11 Install the B250k w SPDT switch CUT and the A1M SPST switch TONE Use a lock washer on the inside of the chassis and a flat washer on the outside...

Страница 62: ...62 Step12 Install the two A1M volume potentiometers with the lock washers inside in chassis and the flat washer and nut on the face side...

Страница 63: ...rs inside the chassis and flat washer and nuts on face side Position the jacks as shown above so that the middle solder terminals of the jacks on the bottom are pointing to 12 o clock and the middle s...

Страница 64: ...ep 14 Install the two 9 pin preamp sockets with 4 screws lock washers and nuts Ensure you position them as shown above This will be important for wiring the socket later Pin 1 is highlighted by the ye...

Страница 65: ...the chassis the flat washer and nut on the outside Be sure to turn the jack so that the sleeve solder terminal is pointing up and out of the chassis when you mount the jack to the chassis This will be...

Страница 66: ...66 Wiring Step 1 Connect both of the green output transformer wires to the tip of the speaker out jack but do not solder yet Another wire needs to connect to this terminal as well...

Страница 67: ...67...

Страница 68: ...TIP of the OUT JACK The other end of this green wire will connect to lug 1 of the CUT pot You want to make this connection as short as possible but at the same time you need to keep in mind that the...

Страница 69: ...69...

Страница 70: ...ltage center tap wire red yellow striped and heater center tap wire green yellow striped to the solder terminal lock washer closest to the fuse holder but do not solder yet There is another wire that...

Страница 71: ...71...

Страница 72: ...older terminal lock washer Solder at the green arrows Keep in mind that the lock washer is connected to the chassis The chassis will act as a huge heat sink so this solder joint will take a lot of hea...

Страница 73: ...73...

Страница 74: ...ESISTOR TO THE 5Y3 RECTIFIER SOCKET Install the resistor so that it jumpers from terminal 5 to terminal 6 Solder the connection at terminal 5 Do not solder at terminal 6 TIP Also take a look at the en...

Страница 75: ...ct the blue wires from both output transformers to terminal 3 of the 6V6 socket shown in the diagram above TIP Take a look at the entire wiring diagram to get a better idea of which socket is being us...

Страница 76: ...76...

Страница 77: ...77 Step 7 Connect the black wires from both output transformers to the SLEEVE terminal of the OUTPUT JACK...

Страница 78: ...r of both ends Take the orange wire from TRPT1 output transformer and the piece of wire you just cut Connect them together with one of the wire nuts as shown above Do not solder this wire into the Rot...

Страница 79: ...79 Step 9 Connect the solid red wires from the power transformer to terminals 4 and 6 of the rectifier tube socket It does not matter which red wire goes to which terminal...

Страница 80: ...om the power transformer to terminals 2 and 8 of the rectifier socket It does not matter which yellow wire goes to which terminal Solder at terminal 2 but do not solder terminal 8 yet Another wire wil...

Страница 81: ...r grounding See below photo TIP The backs of the potentiometers are usually covered with a material that prevents solder from adhering Before you solder the bare bus wire use a file some steel wool a...

Страница 82: ...82...

Страница 83: ...minal of the SPST switch attached to the TONE pot to lug 3 of VOLUME pot 2 Connect lug 3 of VOLUME pot 2 to lug 3 of VOLUME pot 1 Solder the switch terminal and lug 3 of VOLUME pot 2 but do not solder...

Страница 84: ...84...

Страница 85: ...85 Step 13 Install the 470 pF capacitor into lug 3 of the TONE pot and lug 2 of VOLUME pot 2 as shown above Solder where highlighted by green arrows...

Страница 86: ...86...

Страница 87: ...ater wires from the power transformer to the solder terminals of the lamp Each solder terminal on the lamp will have two holes Be sure not to get solder in the unused holes You will need to connect wi...

Страница 88: ...88...

Страница 89: ...wer supply voltage Are you going to be using 120VAC North America and most of Asia or are you going to be using 240VAC EU UK Australia The wires in the diagram above are shown in pink but represents t...

Страница 90: ...he N terminal of the power cord socket to one solder terminal of the power toggle switch Connect the other solder terminal of power toggle switch to the other open terminal of the fuse holder Also con...

Страница 91: ...91...

Страница 92: ...s Solder the terminal of the socket closer to the power transformer Do not solder the terminal of the other socket yet There will be another wire added to this terminal in a later step Take a look at...

Страница 93: ...ep 18 Connect the brown wire from BYOT TROT1 to terminal 3 of the 6V6 socket closest to the power transformer Take a look at the entire wiring diagram to make sure you are connecting to the correct so...

Страница 94: ...94 Adding the Circuit Board...

Страница 95: ...he power transformer resting on your workbench Install the circuit board so that the threaded screw portion of the standoffs passes threw there respective slots in the chassis Use the M3 nuts on the o...

Страница 96: ...96 Step 20 Take the yellow shown in purple wire coming out of the board and install into output socket pin 6 where the 1 5k resistor is installed as shown above Solder where highlighted by green arrow...

Страница 97: ...97 Step 21 Take the brown from the board as shown above and insert end into output socket 1 pin 6 where the 1 5k resistor is installed Solder where highlighted by green arrow...

Страница 98: ...98 Step 22 Connect the white wire shown in purple from board to terminal 8 of V3 socket closest to the output jack as shown above Solder where highlighted by green wire...

Страница 99: ...99 Step 23 Connect the brown wire from the board to terminal 4 of the 8 pin socket closest to the output jack as shown above Solder where highlighted by green arrow...

Страница 100: ...100 Step 24 Install the yellow wire from the board to terminal 7 of the 9 pin socket closest to the out jack as shown above Solder where highlighted by green arrow...

Страница 101: ...101 Step 25 Install the white wire shown in purple from board to terminal 8 of the 9 pin socket closest to the out jack as shown above Solder where highlighted by green arrow...

Страница 102: ...102 Step 26 Install the brown wire from board to terminal 6 of the 9 pin socket closest to the out jack as shown above Solder where highlighted by green arrow...

Страница 103: ...103 Step 27 Install the yellow wire from board to terminal 1 of the 9 pin socket closest to the out jack as shown above Solder where highlighted by green arrow...

Страница 104: ...104 Step 28 Install the white wire shown in purple from the board to terminal 2 of the 9 pin socket as shown above Solder where highlighted by green arrow...

Страница 105: ...105 Step 29 Install the brown wire from the board to terminal 3 of the 9 pin socket as shown above Solder where highlighted by green arrow...

Страница 106: ...106 Step 30 Install the yellow wire from the board to terminal 6 of the 9 pin socket as shown above Solder where highlighted by green arrow...

Страница 107: ...board to terminal 8 AND terminal 3 as shown above You can use two separate pieces of wire to do this but it s easier if you strip about 1 off the end of the wire and thread it through both solder term...

Страница 108: ...108 Step 32 Install the brown wire from the board to terminal 7 of the 9 pin socket as shown above Solder where highlighted by green arrow...

Страница 109: ...109 Step 33 Install the white wire shown in purple from the board to terminal 1 of the 9 pin socket as shown above Solder where highlighted by green arrow...

Страница 110: ...110 Step 34 Install the yellow wire from the board to terminal 2 of the 9 pin socket as shown above Solder where highlighted by green arrow...

Страница 111: ...g terminal and sleeve terminal of the first jack on the top Then thread the other end of the 1M resistor through both the tip and the shorting terminal of the second jack Connect the white wire to the...

Страница 112: ...put jacks You will do this exactly the same way you just wired the Normal input jacks but this time you connect the black wire to the sleeve of the second jack and also make a ground connection with a...

Страница 113: ...113 Step 37 Connect the brown and white shown in purple wires from the board to Volume 1 as shown above Solder where highlighted by green arrows...

Страница 114: ...114 Step 38 Connect the brown wire from the board to Volume 2 as shown above Solder where highlighted by green arrow...

Страница 115: ...115 Step39 Connect lug 2 of the TONE pot to lug A of the attached SPST switch You use a small piece of wire for this or you can use bare bus wire Solder where highlighted by green arrows...

Страница 116: ...116 Step 40 Connect the brown wire from the board to lug C of the SPDT switch attached to the CUT pot Solder where highlighted by the green arrow...

Страница 117: ...witch Connect the 25uF capacitor between lug B of the attached SPDT switch and the Circuit Board You can wrap the capacitor lead around one of the tiers of the turret lug Be certain to orient the capa...

Страница 118: ...2 Connect the black wire from the circuit board to the solder terminal lock washer Solder where highlighted by green arrow Another wire will be added to this terminal so try not to get solder in the o...

Страница 119: ...STANDBY P P Switch There are no actual markings on the rotary switch The letters and numbers shown in the diagram above are just arbitrary designators that we have assigned to make it easier to keep t...

Страница 120: ...120 Step 1 Connect lug C to the other hole in the solder terminal lock washer Solder where highlighted by green arrows...

Страница 121: ...121 NOTE the orange cloth wire is now blue cloth wire...

Страница 122: ...122 Step 2 Connect the RED wire from the BYOC TROT1 output transformer to lug 10 Also make a jumper from lug 10 to lug 1 Solder at the green arrows...

Страница 123: ...123 NOTE The orange cloth wire is now blue cloth wire...

Страница 124: ...124 Step 3 Connect the red wire from the circuit board to lug D Solder where highlighted by green arrows...

Страница 125: ...125 Step 4 Connect lug B to terminal 8 of the middle 8 pin socket Solder where highlighted by green arrows...

Страница 126: ...126 NOTE The orange cloth wire is now blue cloth wire...

Страница 127: ...127 Step 5 Install the 470 ohm 5 watt resistor so that it jumpers between lug 4 and lug 7 Connect the white wire shown in purple to lug 4 as well Solder where highlighted by the green arrows...

Страница 128: ...128 NOTE The orange cloth wire is now blue cloth wire...

Страница 129: ...129 Step 6 Connect lug A to pin 8 of the RECTIFIER socket Solder where highlighted by green arrows...

Страница 130: ...130 NOTE The orange cloth wire is now blue cloth wire...

Страница 131: ...131 Step 7 Take the orange wire from the TROT2 output transformer Wiring Step 8 and connect it to lug 12 Also make a jumper from lug 12 to lug 3 Solder where highlighted by green arrows...

Страница 132: ...132 NOTE The orange cloth wire is now blue cloth wire...

Страница 133: ...133 Heater Wiring...

Страница 134: ...nal 9 of one socket to 4 5 of the next Just don t connect terminal 9 of one socket to terminal 4 5 of the same socket Be sure to strip enough off the end that goes into 4 5 so that you can thread the...

Страница 135: ...135...

Страница 136: ...e previous 9 pin socket to terminals 2 and 7 of the next 8 pin socket Just as before it does not matter which strand goes to 2 and which strand goes to 7 Solder the terminals on the 9 pin socket but d...

Страница 137: ...137...

Страница 138: ...138 Step 3 Use another 2 twisted strands to connect terminals 2 and 7 to 2 and 7 of the next socket As before solder the first socket but do not solder the last...

Страница 139: ...139...

Страница 140: ...ep 4 Using another 2 twisted strands connect terminals 2 and 7 of the last 6V6 8 pin socket the rectifier socket does not get green heater wires to the lamp There should still be open solder terminal...

Страница 141: ...141...

Страница 142: ...stall the knobs The white knob goes on the S E Standby P P rotary switch 2 Install the fuse in the holder There s actually a trick to this Put the fuse into the cap first Then insert the fuse and cap...

Страница 143: ...143 3 Install the lamp into lamp holder and install jewel lamp cover...

Страница 144: ...144 4 Install the power cord into the break away socket...

Страница 145: ...own and the open side of the chassis facing up making sure that no foreign objects especially any of your body parts are touching any part of the amp Step 6 Turn the amplifier s power switch on but st...

Страница 146: ...ep 10 Unplug the AC power cord Ok so now you know your power transformer is working properly Step 11 With the AC power cord unplugged the on off switch in the on position and no speaker or instruments...

Страница 147: ...electrocution but the less grounded you are the less the amount of current that will be able to flow through your body Doing things like going barefoot or holding onto a metal drain pipe with your fre...

Страница 148: ...burning smell If you d like to test for voltage you should see approximately 2VDC on the turret lug where the 1 5k resistor 25uf aluminum electrolytic capacitor and brown wire that connects to pin 3...

Страница 149: ...arts to get hot it will probably produce a faint smell This amp will produce a LOT of heat so do not be shocked at how hot it gets Step 20 Slowly turn the volume knob up and listen for sound coming ou...

Страница 150: ...Knobs The knob on the left controls the normal volume The knob on the right controls the bright volume Even when you re only plugged into one channel you can still expect some very minor interaction...

Страница 151: ...ired For a more champ sound turn the cut knob full turn clockwise For the 5E3 Deluxe sound turn it full turn counter clockwise till the switch turns off This will remove the negative feedback loop fro...

Страница 152: ...t Plug your power cord in to this guy Fuse Holder This is where the fuse goes Always use a 3AG 2 slo blo amp fuse Speaker Jack Insert speaker cable here ALWAYS USE AN 8 OHM SPEAKER OR CABINET RATED FO...

Страница 153: ...153 Diagrams and Schematic Circuit board top side...

Страница 154: ...54 Circuit Board Wiring underside 0...

Страница 155: ...155 Wiring Diagram For High Res PDF versions go to http byocelectronics com tr wiring pdf...

Страница 156: ...156 Heater Wiring for hi res pdf go to http www buildyourownclone com tr heater...

Страница 157: ...157 Schematic For high resolution PDF image go to http byocelectronics com tweedroyalschematic pdf...

Страница 158: ...158 For technical support visit http www byocelectronics com board Written by J O Mealey K Vonderhulls Artwork by J O Mealey K Vonderhulls Edited by R Matthews K Vonderhulls Copyright BYOC Inc 2012...

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