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Instruction Manual

Panda ATEX

Vacuum Booster
WV 1200 A, WV 1800 A, WV 2400 A

0870206364/-0004_en / Original instructions / Modifications reserved

04/12/2020

Ateliers Busch S.A.
Zone industrielle, 2906 Chevenez
Switzerland

Содержание WV 1200 A

Страница 1: ...anuals service kits Instruction Manual Panda ATEX Vacuum Booster WV 1200 A WV 1800 A WV 2400 A 0870206364 0004_en Original instructions Modifications reserved 04 12 2020 Ateliers Busch S A Zone indust...

Страница 2: ...ants 12 5 2 2 Suction Connection 12 5 2 3 Discharge Connection 13 5 2 4 Pneumatic Connection with Active Bypass Valve only 13 5 3 Earth Connection 14 5 4 Filling Oil 14 5 5 Fitting the Coupling 16 5 6...

Страница 3: ...Table of Contents 0870206364_WV1200 2400A_Ex_ 0004_IM_en 3 11 Troubleshooting 32 12 Technical Data 34 13 Oil 34 14 EU Declaration of Conformity 35...

Страница 4: ...been designed and manufactured according to state of the art meth ods Nevertheless residual risks may remain This instruction manual highlights potential hazards where appropriate Safety notes and war...

Страница 5: ...ive bypass valve only IN Suction connection MP Magnetic plug MTB Motor terminal box NP Nameplate ODP Oil drain plug OFP Oil fill plug OR Oiler Optional OSG Oil sight glass OUT Discharge connection OUT...

Страница 6: ...on 8 Conveying of other media leads to an increased thermal and or mechanical load on the machine and is permissible only after a consultation with Busch The machine is intended for the placement in a...

Страница 7: ...s to flow forced bypass when the absolute inlet pressure P1 is above 100 hPa abs The active bypass valve is controlled mechanically by a double activated pneumatic cylin der A pressure switch transmit...

Страница 8: ...ng needs to be clarified please contact your Busch representative The safety concept is based on the prevention of sparks and excessive temperatures by means of various accessories The monitoring devi...

Страница 9: ...CP Pump earth connection MOT Motor IIB or IIC TSA Resistance thermometer 2 6 2 P ID Piping and Instrumentation Diagram TSA 0101 IN OUT M CPL MOT BPV TSA 0101 IN OUT M CPL MOT BPV PS PSA GS 0601 TSA 01...

Страница 10: ...ith oil can cause large quantities of oil to in gress into the cylinder Drain the oil prior to every transport or always horizontally transport the machine Machine weight see the technical data or the...

Страница 11: ...uments Make sure that the installation space or location is vented such that sufficient cooling of the machine is provided Make sure that cooling air inlets and outlets are not covered or obstructed a...

Страница 12: ...ge as the connections of the machine In case of very long connection lines it is advisable to use larger line sizes in order to avoid a loss of efficiency Seek advice from your Busch representative 5...

Страница 13: ...ance thermometer TSA 0101 is delivered separately Make sure to respect the distance between the discharge connection and the res istance thermometer position according to the illustration below max 50...

Страница 14: ...achine from creating an electrostatic charge Connect the earth connection of the machine ECP Earth connection of the machine ECP 5 4 Filling Oil NOTICE Use of an inappropriate oil Risk of premature fa...

Страница 15: ...and Oil 34 1 5 3 MAX MIN 2 B u s c h O il B u s c h O il 4 Check oil level Fill up until the oiler OR is at least two thirds full Oil filling at the motor side With lip seals variant only Optional Wi...

Страница 16: ...e torque 10 Nm Machine type Coupling size Value E mm WV 1200 A ROTEX 24 18 WV 1800 A WV 2400 A ROTEX 38 24 In case of a machine delivery without motor Make sure that the ATEX marking of the coupling c...

Страница 17: ...e from the mains if necessary seek advice from Busch Connect the protective earth conductor Electrically connect the motor NOTICE Incorrect connection Risk of damage to the motor The wiring diagrams g...

Страница 18: ...connection multi voltage motor with 9 pins low voltage Star connection multi voltage motor with 9 pins high voltage Double star connection multi voltage motor with 12 pins low voltage 4 4 4 Star conn...

Страница 19: ...larms Busch allows that the control system is configured with a time delay of 2 seconds NOTE The accessories below are considered as standard If other specific components should be used refer to the i...

Страница 20: ...1 160 C for WV 2400 A Trip signal T4 i T4 o specific conditions only Ttrip TSA 0101 125 C for WV 1200 1800 and 2400 A Part no 0651 536 447 with transmitter Supplier reference PT100 Albert Balzer AG re...

Страница 21: ...Pepperl Fuchs NJ 5 18GM N V1 Maintenance procedure Procedure I 30 Connector M12x1 4 pin P ID position GS 0601 bypass presence detection 2 1 1 2 4 3 1 Brown 2 Blue Electrical data U 16 V I 76 mA Pi 242...

Страница 22: ...gh exhaust gas temperature Warning T T trip TSA 0101 Machine in function Start the machine NO YES Stop button activated YES NO Stop the machine Stop the machine Alarm trip Inlet pressure P1 100 hPa St...

Страница 23: ...used NOTICE The machine can be shipped without oil Operation without oil will ruin the machine in short time Prior to commissioning the machine must be filled with oil see Filling Oil 14 NOTICE Lubri...

Страница 24: ...nnected according to the following illustration and recommendations Process flow outlet OUT 2x Barrier gas connection BGC 2x Barrier gas connection BGC Process flow inlet IN Connection size 4 x G3 8 B...

Страница 25: ...ing the machine let the machine cool down first NOTICE Using inappropriate cleaners Risk of removing safety stickers and protective paint Do not use incompatible solvents to clean the machine CAUTION...

Страница 26: ...e gear and bearing housings both sides see Oil Change 27 Every 6 months Perform an oil inspection change it if the oil has changed its initial colour see Oil Colour Inspection 26 Every 5000 hours at t...

Страница 27: ...al colour Change the oil immediately see Oil Change 27 You can consult your Busch representative in order to find out why this colour change has occurred 7 4 Oil Change NOTICE Use of an inappropriate...

Страница 28: ...at the gear side For oil type and oil capacity see Technical Data 34 and Oil 34 1 5 3 MAX MIN 2 B u s c h O il B u s c h O il 4 Check oil level Fill up until the oiler OR is at least two thirds full O...

Страница 29: ...level Oil filling at the gear side When the oil filling is achieved Write down the oil change date on the sticker Last oil change __ __ ____ Oil type see nameplate Change interval see instruction manu...

Страница 30: ...nufacturer KTR Kupplungstechnik Type ROTEX 24 WV 1200 1800 A ROTEX 38 WV 2400 A ATEX certified Hub Hub M sleeve Set screw Set screw 7 6 Calibration Procedure of the Electrical Devices 7 6 1 Procedure...

Страница 31: ...nated with foreign materi als which are dangerous to health Decontaminate the machine as much as possible and state the contamination status in a Declaration of Contamination Busch will only accept ma...

Страница 32: ...he machine let the machine cool down first Problem Possible Cause Remedy The machine does not start The motor is not supplied with the correct voltage Check the power supply The lobes are jammed or se...

Страница 33: ...rve the permitted ambient temperature see Technical Data 34 Temperature of the process gases at the inlet too high Observe the permitted gas inlet temperature see Technical Data 34 Oil level too low T...

Страница 34: ...x allowable gas inlet temperature C 70 Max allowable gas temperature at the discharge C See Electrical Connection of the Monitoring Devices 19 Relative humidity at 30 C 90 Oil capacity Motor side l 1...

Страница 35: ...inery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 199...

Страница 36: ...Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Peru info busch com pe...

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