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Overhaul

 CAUTION 

In or der to achieve best ef fi cien cy and a long life the va cuum pump
was  as sem bled  and  ad jus ted  with  pre ci se ly  de fi ned  to le ran ces. 

This ad just ment will be lost du ring dis man tling of the va cuum
pump.

It is the re fore stric tly re com men ded that any dis man tling of the va -
cuum pump that is beyond of what is des cri bed in this ma nual shall
be done by the Busch service.

CAUTION

Impro per work on the va cuum pump put the ope ra ting sa fe ty at
risk.

Risk of ex plo sion!

Appro val for ope ra tion will be void!

Any dis man tling of the va cuum pump that is beyond of what is des -
cri bed in this ma nual must be done by spe cial ly trai ned Busch ser -
vice personnel only.

 WARNING

In case the va cuum pump conveyed gas that was conta mi na ted
with fo reign ma te rials which are dan ge rous to health, harm ful ma -
te rial can re side in oil and conden sa tes.

Dan ger to health du ring dis man tling of the va cuum pump.

Dan ger  to  the  en vi ron ment.

Prior to ship ping the va cuum pump shall be de con ta mi na ted as
good as pos sible and the conta mi na tion sta tus shall be sta ted in a
“De cla ra tion  of  Con ta mi na tion”  (form  downloadable  from
www.busch-vacuum.com).

Busch ser vice will only ac cept va cuum pumps that come with a com -
ple te ly  fil led  in  and  le gal ly  bin ding  si gned  “De cla ra tion  of  Con ta mi na -
tion” (form down loa dable from www.busch-vacuum.com).

Removal from Service

Temporary Removal from Service

Prior to dis con nec ting pi pes/li nes make sure that all pi pes/li nes are
ven ted  to  at mos phe ric  pressure

Recommissioning

CAUTION

Va nes (n,22) can stick af ter a long pe riod of stand still.

Risk of vane brea kage if the va cuum pump is star ted with the drive
mo tor.

After lon ger pe riods of stand still the va cuum pump shall be tur ned
by hand.

After lon ger pe riods of stand still:

Make sure that the va cuum pump is shut down and loc ked
against inad ver tent start up

Re move the co ver around the fan of the drive mo tor

Slo wly ro tate the fan wheel by hand se ve ral re vo lu tions in the
in ten ded di rec tion of ro ta tion (see stuck on or cast arrow

Mount the co ver around the fan wheel of the drive mo tor

If de po sits could have ga the red in the va cuum pump:

Flush the va cuum pump (see “Main te nance”)

Observe  the  chap ter  “Instal la tion  and  Com mis sio ning”

Dismantling and Disposal

WARNING

In case the va cuum pump conveyed gas that was conta mi na ted
with harm ful fo reign ma te rial the ope ra ting fluid and the ex haust
fil ter(s)  will  be  conta mi na ted  with  harm ful  ma te rial.

Harm ful ma te rial can re side in po res, gaps and in ter nal spa ces of
the va cuum pump.

Dan ger to health du ring dis man tling of the va cuum pump.

Dan ger  to  the  en vi ron ment.

Du ring  dis man tling  of  the  va cuum  pump  per so nal  pro tec tive  equip -
ment must be worn.

The va cuum pump must be de con ta mi na ted prior to dis po sal.

Prior to ship ping the va cuum pump shall be de con ta mi na ted as
good as pos sible and the conta mi na tion sta tus shall be sta ted in a
“De cla ra tion  of  Con ta mi na tion”  (form  down loa dable  from
www.busch-va cuum.com). 

Ope ra ting fluid and ex haust fil ters must be disposed of separately
in compliance with applicable regulations.

CAUTION

Used oil, used ex haust fil ters and used oil fil ters are spe cial waste
and must be dis po sed of in com pliance with ap pli cable re gu la tions.

Re move the ex haust fil ter (l,120) (see “Main te nance, Exhaust Fil -
ter”)

Drain the oil

Re move the oil fil ter (d,100)

Make sure that ma te rials and com po nents to be trea ted as spe cial
waste have been se pa ra ted from the va cuum pump

Make sure that the va cuum pump is not conta mi na ted with harm -
ful  fo reign  ma te rial

Accor ding to the best kno wledge at the time of prin ting of this ma nual
the ma te rials used for the ma nu fac ture of the va cuum pump in volve no 
risk.

Dis pose of the used oil in com pliance with ap pli cable re gu la tions

Dis pose of spe cial waste in com pliance with ap pli cable re gu la tions

Dis pose of the va cuum pump as scrap me tal

Overhaul

Page 13

Содержание R50160D

Страница 1: ...Installation and Operating Instructions Vacuum pumps R 5 0160 D R 5 0202 D R 5 0250 D R 5 0302 D Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870524627 040106 Modifications reserved ...

Страница 2: ... Filling in Fresh Oil 11 Exhaust Filter 11 Check during operation 11 Assessment 12 Change of the exhaust filters 12 Removing the exhaust filters 12 Inserting the Exhaust Filters 12 Gas ballast 12 Inlet flange 12 Fan cover 12 Motor cover 12 Overhaul 13 Removal from Service 13 Temporary Removal from Service 13 Recommissioning 13 Dismantling and Disposal 13 Troubleshooting 14 Exploded view 19 Spare p...

Страница 3: ...e mo tor shaft by means of a flexible coupling The rotor o 15 rotates in an also circular fixed cylinder 1 the cen treline of which is offset from the centreline of the rotor such that the rotor and the inner wall of the cylinder almost touch along a line Va nes n 22 sliding in slots in the rotor separate the space between the rotor and the cylinder into chambers At any time gas is sucked in and a...

Страница 4: ...ons a heat exchanger wa ter oil can be mounted as a complementary cooling optional To suck condensable vapours a gas ballast valve optional can be ins talled in the cylinder cover at fan side To increase the capacity of va pours another gas ballast valve can be installed in the cylinder cover at the motor side The valve can open or close the gas ballast during the operation of the pump In order to...

Страница 5: ...ginal packaging indoors dry dust free vibration free Conservation In case of adverse ambient conditions e g aggressive atmosphere fre quent temperature changes conserve the vacuum pump immediately In case of favourable ambient conditions conserve the vacuum pump if a storage of more than 3 months is scheduled During the factory tests the vacuum pump inside has been completely in contact with oil I...

Страница 6: ...ensitive parts plastics wood cardboard paper electronics will touch the surface of the vacuum pump Make sure that the installation space or location is vented such that a sufficient cooling of the vacuum pump is warranted CAUTION During operation the surface of the vacuum pump may reach tem peratures of more than 70 C Risk of burns Make sure that the vacuum pump will not be touched inadverten tly ...

Страница 7: ... that the drive of the vacuum pump will not be affected by electric or electromagnetic disturbance from the mains if neces sary seek advice from the Busch service In case of mobile installation Provide the electrical connection with grommets that serve as strain relief Heat exchanger water oil accessory It is possible to install a heat exchanger water oil accessory as a complementary cooling when ...

Страница 8: ...except for oils based on poly a olefin are incompa tible with mineral oils and conservation oils Risk of foaming leading to destruction of the vacuum pump CAUTION Filling oil through the gas inlet a 260 will result in breakage of the vanes n 22 and destruction of the vacuum pump Oil may be filled through the oil fill port only k 88 CAUTION During operation the oil separator is filled with hot pres...

Страница 9: ...way Make sure that the Installation Prerequisites see Installation Prerequisites and Commissioning are complied with and will re main complied with particularly that a sufficient cooling will be ensured Conveying Condensable Steams CAUTION Residual condensates dilute the oil deteriorate its lubricating proper ties and can cause a jam of the rotor Apply a suitable operating method to make sure that...

Страница 10: ... on the vacuum pump Busch service Checking the oil Checking the level Make sure that the vacuum pump is shut down and locked against inadvertent start up Make sure that the oil has collected at the bottom of the oil sepa rator f 75 Read the level on the sight glass i 83 In case the level has dropped underneath the MIN marking Top up oil see Topping up Oil In case the level exceeds the MAX marking ...

Страница 11: ...60 0202 D and 6 5 litres of flushing agent for the versions R 5 0250 0302 D from 50 percent oil and 50 percent paraffin or die sel fuel fuel oil Make sure that the oil drain plug j 95 is reinsert correctly Remove the oil fill plug k 88 Fill in the flushing agent Firmly reinsert the oil fill plug k 88 with its sealing seat 89 Close the suction line Run the vacuum pump for at least half an hour Drai...

Страница 12: ...ry Release the spring elements 125 by unscrewing the screws 126 and remove them Remove the exhaust filters l 120 and the o rings 121 In the case of a R 5 0160 D or R 5 0202 D version The exhaust filters are two In the case of a R 5 0250 D or R 5 0302 D version The exhaust filters are three Inserting the Exhaust Filters CAUTION The non OEM spares market offers exhaust filters that are geome tricall...

Страница 13: ...ent start up Remove the cover around the fan of the drive motor Slowly rotate the fan wheel by hand several revolutions in the intended direction of rotation see stuck on or cast arrow Mount the cover around the fan wheel of the drive motor If deposits could have gathered in the vacuum pump Flush the vacuum pump see Maintenance Observe the chapter Installation and Commissioning Dismantling and Dis...

Страница 14: ...ss only the oil does not get filtered any more Replace the oil filter d see Maintenance In case a mesh screen h is installed on the suction connection a The mesh screen h on the suction connec tion a is partly clogged Clean the mesh screen h If cleaning is required too frequently install a filter upstream In case an inlet filter is installed on the suction connection a The filter on the suction co...

Страница 15: ... level is too low Compare the trip level of the drive motor star ter overload protection with the data on the nameplate Correct if necessary In case of high ambient temperature Set the trip level of the drive motor starter overload protection 5 percent above the no minal drive motor current One of the fuses has blown Check the fuses The connection cable is too small or too long causing a voltage d...

Страница 16: ...he wires against the connection diagram Tighten or replace loose connections The vacuum pump runs in the wrong direc tion Verification and rectification see Installation and Commissioning correct if necessary Standstill over several weeks or months Let the vacuum pump run warm with inlet closed Oil viscosity is too high for the ambient tem perature Use synthetic oil if necessary use oil of the nex...

Страница 17: ...utside tolerance range Provide a more stable power supply In case a mesh screen h is installed on the suction connection a The mesh screen h on the suction connec tion a is partially clogged Clean the mesh screen h If cleaning is required too frequently install a filter upstream In case an inlet air filter is installed on the suc tion connection a The filter on the suction connection a is partiall...

Страница 18: ...atery and coloured white The vacuum pump aspirated water or signifi cant amounts of humidity Flush the vacuum pump Replace the oil filter d Replace the exhaust filters l Flush the vacuum pump see Maintenance Modify the operational mode see Installation and Commissioning Opera ting Notes Conveying Condensable Vapours The oil is resinous and or sticky Improper oil type perhaps in confusion Flush the...

Страница 19: ...Exploded view Exploded view Page 19 ...

Страница 20: ...eal 1 0481 503 786 159 Discharge valve 2 0916 529 297 162 Seal 1 0481 503 785 185 Oil separator seal 1 0481 516 780 197 O ring 1 0486 516 620 206 Oil separator seal 1 0481 502 719 242 O ring 2 0486 000 587 253 O ring 1 0486 000 526 255 O ring 2 0486 000 531 261 Mesh screen 1 0534 000 041 Pos Part Qt R 5 0250 D R 5 0302 D 18 Sleeve 2 0472 000 008 22 Vanes 3 0722 516 729 30 Needle bearing 2 0473 507...

Страница 21: ... cartridge 0945 000 143 0945 000 143 Replacement paper cartridge 0532 000 004 0532 000 004 Gas ballast side fan cover 0916 516 610 0916 516 610 Gas ballast with solenoid valve side fan cover 0916 518 385 0916 518 385 Silencer 0947 000 083 0947 000 083 Exhaust filters pressure gauge 0946 504 734 0946 504 734 Vacuum regulating unit connec tion G 11 2 0947 000 482 0947 000 482 Motor safety switch Adj...

Страница 22: ...ic viscosity at 40 C mm2 s 30 68 110 95 94 103 Kinematic viscosity at 100 C mm2 s 5 8 5 11 5 9 5 14 Flashpoint C 225 235 260 255 264 265 Pourpoint C 15 15 15 30 15 48 Part no 1 l bottle 0831 000 086 0831 102 492 0831 000 060 0831 000 099 0831 133 403 0831 000 108 Part no 5 l canister 0831 000 087 0831 102 493 0831 000 059 0831 000 100 0831 540 557 0831 000 109 Note Ultimate pres sure application F...

Страница 23: ...7 5 Nominal motor speed 50 60 Hz min 1 1500 1800 Sound level EN ISO 2151 50 60 Hz dB A 70 72 72 74 72 74 74 76 Water vapour tolerance max with gas ballast DIN 28426 hPa mbar 40 Water vapour capacity 50 60 Hz l h 2 5 2 8 4 4 6 4 5 5 5 5 8 Operating temperature 50 60 Hz C 64 66 71 78 80 81 82 85 Ambient temperature range C see Oil Ambient pressure Atmospheric pressure Oil capacity l 5 Weight approx ...

Страница 24: ...Certain Voltage Limits so called Low Voltage 73 23 EEC Electromagnetic Compatibility 89 336 EEC have been designed and manufactured to the following specifications Standards Title of the standard Harmonised standards EN ISO 12100 1 EN ISO 12100 2 Safety of machinery Basic concepts general principles of design Part 1 and 2 EN 294 Safety of machinery Safety distance to prevent danger zones being rea...

Страница 25: ... 1470 Italy Busch Italia S R L Via Ettore Majorana 16 20054 Nova Milanese Tel 0362 370 91 Fax 0362 370 999 Japan Busch Japan Ltd Akimoto Bldg 2 17 5 Ohgibashi Koto ku Tokyo 135 0011 Tel 03 3640 9971 Fax 03 3640 9972 Korea Busch Korea Ltd 392 1 Yangji Ri Yangji Myun Yongin City Kyunggi Do KOREA Tel 031 321 8114 Fax 031 321 4330 Malaysia Busch Malaysia Sdn Bhd 6 Jalan Taboh 33 22 Shah Alam Technolog...

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