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 CAUTION 

Du ring ope ra tion the sur face of the va cuum pump may reach tem -
pe ra tu res of more than 70°C.

Risk of burns!

Prior to ac tion that re qui res tou ching of the va cuum pump, let the
va cuum pump cool down.

In case of oil drai ning:

Let the va cuum pump cool down for no more than 20 mi nu tes

Prior to dis con nec ting connec tions make sure that the connec ted
pi pes/li nes  are  ven ted  to  at mos phe ric  pressure

Maintenance Schedule

NOTE

: The main te nance in ter vals de pend very much on the in di vi dual

ope ra ting  condi tions.  The  in ter vals  gi ven  be low  shall  be  consi de red  as
star ting va lues which should be shor te ned or ex ten ded as ap pro priate.
Par ti cu lar ly hea vy duty ope ra tion, such like high dust loads in the en vi -
ron ment or in the pro cess gas, other conta mi na tions or in gress of pro -
cess ma te rial, can make it ne ces sa ry to shor ten the maintenance
intervals significantly.

Monthly:

Make sure that the va cuum pump is shut down and loc ked against
inad ver tent  start  up

Check the le vel and the co lour of the oil (see “Chec king the Oil”)

Check the va cuum pump for oil leaks - in case of leaks have the
va cuum pump re pai red (Busch ser vice)

Check the func tion of the ex haust fil ters (l,120) (see “Exhaust Fil -
ters”)

In case an in let air fil ter is ins tal led:

Check the in let air fil ter, if ne ces sa ry clean (with com pres sed
air) or re place

In case of ope ra tion in a dus ty en vi ron ment:

Make sure that the hou sing is free from dust and dirt, clean if
ne ces sa ry  (see  “Eve ry  6  Months:”)

Every 6 Months:

Make sure that the va cuum pump is shut down and loc ked against
inad ver tent  start  up

Make sure that the hou sing is free from dust and dirt, clean if ne -
ces sa ry

Clean the fan co wlings, fan wheels, ven ti la tion pro tec tion screen
and  co o ling fins

Yearly:

Make sure that the va cuum pump is shut down and loc ked against
inad ver tent  start  up

Re place the ex haust fil ters (l,120) (see “Exhaust fil ters”)

In case an in let fil ter is ins tal led:

Clean (with com pres sed air) or re place the in let air fil ter

Check the in let screen (h, 261), clean if ne ces sa ry

Every 500 - 2000 Operating hours (see “Oil Life”)

Change the oil, re place the oil fil ter(s) (d,100) and clean the le vel
switch (m,194) (see “Oil and Oil Fil ter Change”)

Every 16000 Operating hours, at the latest after 4
Years:

Have a ma jor over haul on the va cuum pump (Busch ser vice)

Checking the oil

Checking the level

Make sure that the va cuum pump is shut down and loc ked against
inad ver tent  start  up

Make sure that the oil has col lec ted at the bot tom of the oil se pa -
ra tor  (f,75)

Read the le vel on the sight glass (i,83)

In case the le vel has drop ped un der neath the MIN-mar king:

Top up oil (see “Top ping up Oil”)

In case the le vel ex ceeds the MAX-mar king:

Check the di lu tion with conden sa tes. 

Change the oil (see “Change the oil”)

If ap pro priate re tro fit a gas bal last (Busch Ser vice) and ob serve the
chap ter  “Ope ra ting  No tes,  Con veying  Con den sable  Vapours”

Topping up Oil

NOTE

: Under nor mal condi tions there should be no need to top up oil

du ring  the  re com men ded  oil  change  in ter vals.  A  si gni fi cant  le vel  drop
in di ca tes  a  mal func tion  (see  “Trou bles ho o ting”).

NOTE

: Du ring ope ra tion the ex haust fil ter gets sa tu ra ted with oil. It is

the re fore nor mal that the oil le vel will drop sligh tly af ter re pla ce ment of 
the exhaust filter.

CAUTION

Fil ling oil through the suc tion connec tion/gas in let (a,260) will re sult 
in brea kage of the va nes (n,22) and des truc tion of the va cuum
pump.

Oil may be fil led through the oil fill port only (k,88).

CAUTION

Du ring  ope ra tion  the  oil  se pa ra tor  is  fil led  with  hot,  pres su ri sed  oil
mist.

Risk of in ju ry from hot oil mist with open oil in let plug (k,88).

Re move the oil in let port (k,88) only the va cuum pump is stop ped.

The va cuum pump must only be ope ra ted with the oil in let plug
(k,88) firmly inserted.

Make sure that the va cuum pump is shut down and loc ked against
inad ver tent  start  up

Re move the oil in let port (k,88)

Top up oil un til the le vel rea ches the middle of the oil sight glass
(i,83)

Make sure that the le vel is bet ween the MIN and the MAX-mar -
kings of the oil sight glass (i,83)

Make sure that the sea ling seat (89) on the oil fill plug (k,88) is un -
da ma ged, if ne ces sa ry re place the oil fill plug

Firm ly rein sert the oil fill plug (k,89) with its sea ling seat (89)

Checking the Colour of the Oil

NOTE

: The oil should be light, ei ther trans pa rent, a little foa my or a

little tar nis hed. A mil ky dis co lou ra tion that does not va nish af ter se da -
tion of the oil in di ca tes conta mi na tion with fo reign ma te rial. Oil that is
ei ther conta mi na ted with fo reign ma te rial or burnt must be changed
(see “Oil Change”).

Oil Life

The oil life de pends very much on the ope ra ting condi tions. A clean
and dry air stream and ope ra ting tem pe ra tu res be low 100°C are ideal.

Maintenance

Page 10

Содержание R50160D

Страница 1: ...Installation and Operating Instructions Vacuum pumps R 5 0160 D R 5 0202 D R 5 0250 D R 5 0302 D Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870524627 040106 Modifications reserved ...

Страница 2: ... Filling in Fresh Oil 11 Exhaust Filter 11 Check during operation 11 Assessment 12 Change of the exhaust filters 12 Removing the exhaust filters 12 Inserting the Exhaust Filters 12 Gas ballast 12 Inlet flange 12 Fan cover 12 Motor cover 12 Overhaul 13 Removal from Service 13 Temporary Removal from Service 13 Recommissioning 13 Dismantling and Disposal 13 Troubleshooting 14 Exploded view 19 Spare p...

Страница 3: ...e mo tor shaft by means of a flexible coupling The rotor o 15 rotates in an also circular fixed cylinder 1 the cen treline of which is offset from the centreline of the rotor such that the rotor and the inner wall of the cylinder almost touch along a line Va nes n 22 sliding in slots in the rotor separate the space between the rotor and the cylinder into chambers At any time gas is sucked in and a...

Страница 4: ...ons a heat exchanger wa ter oil can be mounted as a complementary cooling optional To suck condensable vapours a gas ballast valve optional can be ins talled in the cylinder cover at fan side To increase the capacity of va pours another gas ballast valve can be installed in the cylinder cover at the motor side The valve can open or close the gas ballast during the operation of the pump In order to...

Страница 5: ...ginal packaging indoors dry dust free vibration free Conservation In case of adverse ambient conditions e g aggressive atmosphere fre quent temperature changes conserve the vacuum pump immediately In case of favourable ambient conditions conserve the vacuum pump if a storage of more than 3 months is scheduled During the factory tests the vacuum pump inside has been completely in contact with oil I...

Страница 6: ...ensitive parts plastics wood cardboard paper electronics will touch the surface of the vacuum pump Make sure that the installation space or location is vented such that a sufficient cooling of the vacuum pump is warranted CAUTION During operation the surface of the vacuum pump may reach tem peratures of more than 70 C Risk of burns Make sure that the vacuum pump will not be touched inadverten tly ...

Страница 7: ... that the drive of the vacuum pump will not be affected by electric or electromagnetic disturbance from the mains if neces sary seek advice from the Busch service In case of mobile installation Provide the electrical connection with grommets that serve as strain relief Heat exchanger water oil accessory It is possible to install a heat exchanger water oil accessory as a complementary cooling when ...

Страница 8: ...except for oils based on poly a olefin are incompa tible with mineral oils and conservation oils Risk of foaming leading to destruction of the vacuum pump CAUTION Filling oil through the gas inlet a 260 will result in breakage of the vanes n 22 and destruction of the vacuum pump Oil may be filled through the oil fill port only k 88 CAUTION During operation the oil separator is filled with hot pres...

Страница 9: ...way Make sure that the Installation Prerequisites see Installation Prerequisites and Commissioning are complied with and will re main complied with particularly that a sufficient cooling will be ensured Conveying Condensable Steams CAUTION Residual condensates dilute the oil deteriorate its lubricating proper ties and can cause a jam of the rotor Apply a suitable operating method to make sure that...

Страница 10: ... on the vacuum pump Busch service Checking the oil Checking the level Make sure that the vacuum pump is shut down and locked against inadvertent start up Make sure that the oil has collected at the bottom of the oil sepa rator f 75 Read the level on the sight glass i 83 In case the level has dropped underneath the MIN marking Top up oil see Topping up Oil In case the level exceeds the MAX marking ...

Страница 11: ...60 0202 D and 6 5 litres of flushing agent for the versions R 5 0250 0302 D from 50 percent oil and 50 percent paraffin or die sel fuel fuel oil Make sure that the oil drain plug j 95 is reinsert correctly Remove the oil fill plug k 88 Fill in the flushing agent Firmly reinsert the oil fill plug k 88 with its sealing seat 89 Close the suction line Run the vacuum pump for at least half an hour Drai...

Страница 12: ...ry Release the spring elements 125 by unscrewing the screws 126 and remove them Remove the exhaust filters l 120 and the o rings 121 In the case of a R 5 0160 D or R 5 0202 D version The exhaust filters are two In the case of a R 5 0250 D or R 5 0302 D version The exhaust filters are three Inserting the Exhaust Filters CAUTION The non OEM spares market offers exhaust filters that are geome tricall...

Страница 13: ...ent start up Remove the cover around the fan of the drive motor Slowly rotate the fan wheel by hand several revolutions in the intended direction of rotation see stuck on or cast arrow Mount the cover around the fan wheel of the drive motor If deposits could have gathered in the vacuum pump Flush the vacuum pump see Maintenance Observe the chapter Installation and Commissioning Dismantling and Dis...

Страница 14: ...ss only the oil does not get filtered any more Replace the oil filter d see Maintenance In case a mesh screen h is installed on the suction connection a The mesh screen h on the suction connec tion a is partly clogged Clean the mesh screen h If cleaning is required too frequently install a filter upstream In case an inlet filter is installed on the suction connection a The filter on the suction co...

Страница 15: ... level is too low Compare the trip level of the drive motor star ter overload protection with the data on the nameplate Correct if necessary In case of high ambient temperature Set the trip level of the drive motor starter overload protection 5 percent above the no minal drive motor current One of the fuses has blown Check the fuses The connection cable is too small or too long causing a voltage d...

Страница 16: ...he wires against the connection diagram Tighten or replace loose connections The vacuum pump runs in the wrong direc tion Verification and rectification see Installation and Commissioning correct if necessary Standstill over several weeks or months Let the vacuum pump run warm with inlet closed Oil viscosity is too high for the ambient tem perature Use synthetic oil if necessary use oil of the nex...

Страница 17: ...utside tolerance range Provide a more stable power supply In case a mesh screen h is installed on the suction connection a The mesh screen h on the suction connec tion a is partially clogged Clean the mesh screen h If cleaning is required too frequently install a filter upstream In case an inlet air filter is installed on the suc tion connection a The filter on the suction connection a is partiall...

Страница 18: ...atery and coloured white The vacuum pump aspirated water or signifi cant amounts of humidity Flush the vacuum pump Replace the oil filter d Replace the exhaust filters l Flush the vacuum pump see Maintenance Modify the operational mode see Installation and Commissioning Opera ting Notes Conveying Condensable Vapours The oil is resinous and or sticky Improper oil type perhaps in confusion Flush the...

Страница 19: ...Exploded view Exploded view Page 19 ...

Страница 20: ...eal 1 0481 503 786 159 Discharge valve 2 0916 529 297 162 Seal 1 0481 503 785 185 Oil separator seal 1 0481 516 780 197 O ring 1 0486 516 620 206 Oil separator seal 1 0481 502 719 242 O ring 2 0486 000 587 253 O ring 1 0486 000 526 255 O ring 2 0486 000 531 261 Mesh screen 1 0534 000 041 Pos Part Qt R 5 0250 D R 5 0302 D 18 Sleeve 2 0472 000 008 22 Vanes 3 0722 516 729 30 Needle bearing 2 0473 507...

Страница 21: ... cartridge 0945 000 143 0945 000 143 Replacement paper cartridge 0532 000 004 0532 000 004 Gas ballast side fan cover 0916 516 610 0916 516 610 Gas ballast with solenoid valve side fan cover 0916 518 385 0916 518 385 Silencer 0947 000 083 0947 000 083 Exhaust filters pressure gauge 0946 504 734 0946 504 734 Vacuum regulating unit connec tion G 11 2 0947 000 482 0947 000 482 Motor safety switch Adj...

Страница 22: ...ic viscosity at 40 C mm2 s 30 68 110 95 94 103 Kinematic viscosity at 100 C mm2 s 5 8 5 11 5 9 5 14 Flashpoint C 225 235 260 255 264 265 Pourpoint C 15 15 15 30 15 48 Part no 1 l bottle 0831 000 086 0831 102 492 0831 000 060 0831 000 099 0831 133 403 0831 000 108 Part no 5 l canister 0831 000 087 0831 102 493 0831 000 059 0831 000 100 0831 540 557 0831 000 109 Note Ultimate pres sure application F...

Страница 23: ...7 5 Nominal motor speed 50 60 Hz min 1 1500 1800 Sound level EN ISO 2151 50 60 Hz dB A 70 72 72 74 72 74 74 76 Water vapour tolerance max with gas ballast DIN 28426 hPa mbar 40 Water vapour capacity 50 60 Hz l h 2 5 2 8 4 4 6 4 5 5 5 5 8 Operating temperature 50 60 Hz C 64 66 71 78 80 81 82 85 Ambient temperature range C see Oil Ambient pressure Atmospheric pressure Oil capacity l 5 Weight approx ...

Страница 24: ...Certain Voltage Limits so called Low Voltage 73 23 EEC Electromagnetic Compatibility 89 336 EEC have been designed and manufactured to the following specifications Standards Title of the standard Harmonised standards EN ISO 12100 1 EN ISO 12100 2 Safety of machinery Basic concepts general principles of design Part 1 and 2 EN 294 Safety of machinery Safety distance to prevent danger zones being rea...

Страница 25: ... 1470 Italy Busch Italia S R L Via Ettore Majorana 16 20054 Nova Milanese Tel 0362 370 91 Fax 0362 370 999 Japan Busch Japan Ltd Akimoto Bldg 2 17 5 Ohgibashi Koto ku Tokyo 135 0011 Tel 03 3640 9971 Fax 03 3640 9972 Korea Busch Korea Ltd 392 1 Yangji Ri Yangji Myun Yongin City Kyunggi Do KOREA Tel 031 321 8114 Fax 031 321 4330 Malaysia Busch Malaysia Sdn Bhd 6 Jalan Taboh 33 22 Shah Alam Technolog...

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