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CAUTION

_a

The vacuum pump is shipped without oil.

Operation without oil will ruin the vacuum pump in short time.

Prior to commissioning it must be made positively sure that oil is
filled in.

The vacuum pump is delivered without oil (oil specification

Ú

page 20:

Oil).

Keep approx. 1 litre(s) (RE 0016 B) or 2 litre(s) (RE 0040 /
0063 B) resp. oil acc. to the table Oil (

Ú

page 20) ready

Note

: The amount given in these operating instructions is a guide. The

sight glass (p) indicates the actual amount to be filled in.

CAUTION

_a

Filling oil through the suction connection (f) will result in breakage
of the vanes (i) and destruction of the vacuum pump.

Oil may be filled through the filling port (g, o) only.

CAUTION

_a

During operation the oil separator is filled with hot, pressurised oil
mist.

Risk of injury from hot oil mist with open filling port.

Risk of injury if a loosely inserted filling plug (g, o) is ejected.

Remove the filling plug (g, o) only if the vacuum pump is stopped.

The vacuum pump must only be operated with the filling plug (g, o)
firmly inserted.

Remove the filling plug (g, o)

Fill in approx. 1 litre(s) (RE 0016 B) or 2 litre(s) (RE 0040 /
0063 B) resp. of oil

Make sure that the level is between the MIN and the MAX-mark-
ings of the sight glass (p)

Make sure that the seal ring is inserted into the filling plug (g, o)
and undamaged, replace if necessary

Firmly reinsert the filling plug (g, o) together with the seal ring

Note

: Starting the vacuum pump with cold oil is made easier when at

this very moment the suction line is neither closed nor covered with a
rubber mat.

Switch on the vacuum pump

In case the suction line is equipped with a shut-off valve:

Close the shut-off valve

In case the suction line is not equipped with a shut-off valve:

Cover the suction connection (f) with a piece of rubber mat

Let the vacuum pump run for a few minutes

Shut down the vacuum pump and wait a few minutes

Check that the level is between the MIN and the MAX-markings of
the sight glass (p)

In case the level has dropped below the MIN-marking:

Top-up oil

In case the suction line is equipped with a shut-off valve:

Open the shut-off valve

In case the suction line is not equipped with a shut-off valve:

Remove the piece of rubber mat and connect the suction line

Recording of Operational Parameters

As soon as the vacuum pump is operated under normal operating
conditions:

Measure the drive motor current and record it as reference for fu-
ture maintenance and troubleshooting work

Operation Notes

Use

WARNING

_ad

The vacuum pump is designed for operation under the conditions
described below.

In case of disregard risk of explosion!

The vacuum pump must only be operated under the conditions de-
scribed below.

WARNING

_ad

Operating a faulty vacuum pump puts the explosion safety at risk.

Risk of explosion!

The vacuum pump must only be operated in faultless condition.
A faulty vacuum pump must immediately be removed from service.

The vacuum pump is intended for

the suction

of

air and other dry, non-aggressive, non-toxic and non-explosive
gases

Conveying media with a lower or higher density than air leads to an in-
creased thermal and/or mechanical load on the vacuum pump and is
permissible only after prior consultation with Busch.

Max. allowed temperature of the inlet gas: 40 °C

Disclaimer: The vacuum pump comes with a couple of features
(

Ú

page 3: Safety Concept) meant to accommodate the approval of

the vacuum pump for use in/with potentially explosive atmosphere.
The provision of these features by Busch does not constitute any kind
of implicit approval or certification of the vacuum pump for the use
in/with potentially explosive atmosphere. The assessment of the suit-
ability of these features for the safe operation of the vacuum pump
in/with potentially explosive atmosphere is solely in the responsibil-
ity of the manufacturer of the superordinate machinery (i.e. the ma-
chinery into which the vacuum pump is to be incorporated) and/or
the certifying body for the superordinate machinery. Further measures
may have to be taken, depending on the specific application and/or
the applicable national explosion safety regulations.
The explosion safety regulations of the European Union require a dif-
ferent approach, hence the vacuum pump R 5 RE 0016 B / RE 0040 B
/ RE 0063 B is not meant for use in/with potentially explosive atmo-
sphere within the European Union.

In case the vacuum pump is equipped with a gas ballast (optional) wa-
ter vapour within the gas flow can be tolerated within certain limits
(

Ú

page 9: Conveying Condensable Vapours). The conveyance of

other vapours shall be agreed upon with Busch.

The vacuum pump is thermally suitable for continuous operation
(100 percent duty).

The vacuum pump is ultimate pressure proof.

Installation and Commissioning

RE 0016 B / RE 0040 B / RE 0063 B with safety valve, without motor

page 8

0870142823

Содержание R5 RE 0016 B

Страница 1: ...tion and Operating Instructions Vacuum Pumps R5 RE 0016 B RE 0040 B RE 0063 B with safety valve without motor 0870142823 0001 28 10 2021 Original instructions Get technical data instruction manuals service kits ...

Страница 2: ... Busch All over the World in Industry 24 Preface RE 0016 B RE 0040 B RE 0063 B with safety valve without motor page 2 0870142823 Preface Congratulations on your purchase of the Busch vacuum pump With watchful observation of the field s requirements innovation and steady development Busch delivers modern vacuum and pressure solutions worldwide These operating instructions contain information for pr...

Страница 3: ...conveyance of other vapours shall be agreed upon with Busch The vacuum pump is thermally suitable for continuous operation 100 percent duty The vacuum pump is ultimate pressure proof Safety Concept The vacuum pump comes with a couple of features meant to accom modate the approval of the vacuum pump for use in with potentially explosive atmosphere These measures reflect two safety principles be ing...

Страница 4: ...ed together with the process gas This counteracts the accumulation of condensates from the process gas in side the vacuum pump Ú page 9 Conveying Condensable Vapours The gas ballast line is equipped with a sinter metal filter In order to improve the operating characteristics the outlet of the pump chamber is equipped with a spring loaded valve Oil Circulation The vacuum pump requires oil to seal t...

Страница 5: ...AUTION_af Do not walk stand or work under suspended loads Make sure that the eyebolt b is in faultless condition replace a damaged e g bent eyebolt with a new one Make sure that the eyebolt b is fully screwed in and tightened by hand Attach lifting gear securely to the eyebolt b on the oil separator Attach the lifting gear to a crane hook with safety latch Lift the vacuum pump with a crane In case...

Страница 6: ...rmissi ble accumulation of potentially explosive atmosphere in the environment of the vacuum pump CAUTION_ac During operation the surface of the vacuum pump may reach tem peratures of more than 70 C Risk of burns Make sure that the vacuum pump will not be touched inadver tently during operation provide a guard if appropriate Make sure that the sight glass p will remain easily accessible If the oil...

Страница 7: ...phere Execute electrical circuits in compliance with applicable na tional explosion safety regulations Installation Mounting Make sure that the installation prerequisites Ú page 6 are com plied with Set down or mount the vacuum pump at its location Connecting Electrically WARNING_ab Risk of electrical shock risk of damage to equipment Electrical installation work must only be executed by qualified...

Страница 8: ...der normal operating conditions Measure the drive motor current and record it as reference for fu ture maintenance and troubleshooting work Operation Notes Use WARNING_ad The vacuum pump is designed for operation under the conditions described below In case of disregard risk of explosion The vacuum pump must only be operated under the conditions de scribed below WARNING_ad Operating a faulty vacuu...

Страница 9: ...pump conveyed gas that was contaminated with foreign materials which are dangerous to health harmful ma terial can reside in filters Danger to health during inspection cleaning or replacement of fil ters Danger to the environment Personal protective equipment must be worn during the handling of contaminated filters Contaminated filters are special waste and must be disposed of separately in compli...

Страница 10: ...ing Hours At the Latest after 4 Years Have a major overhaul on the vacuum pump Busch service Checking the Oil Checking the Level Make sure that the vacuum pump is shut down and the oil has col lected at the bottom of the oil separator j Read the level on the sight glass p In case the level has dropped underneath the MIN marking Top up oil Ú page 10 Topping up Oil In case the level exceeds the MAX ...

Страница 11: ...drain the oil When the oil stream dwindles Reinsert the drain plug q Switch the vacuum pump on for a few seconds Make sure that the vacuum pump is shut down and locked against inadvertent start up Remove the drain plug q again and drain the remaining oil Make sure that the seal ring is inserted into the drain plug q and undamaged replace if necessary Firmly reinsert the drain plug q together with ...

Страница 12: ...rt during removal or insertion Risk of eye injury Eye protection goggles must be worn while handling filter springs Removing the Exhaust Filter Make sure that the vacuum pump is shut down and locked against inadvertent start up Prior to disconnecting pipes lines make sure that the connected pipes lines are vented to atmospheric pressure Remove the discharge line if necessary Remove the exhaust cov...

Страница 13: ...um pump Flush the vacuum pump Ú page 9 Maintenance Observe the chapter Installation and Commissioning Ú page 6 Dismantling and Disposal DANGER_age32 In case the vacuum pump conveyed gas that was contaminated with harmful foreign material the oil and the exhaust filter s will be contaminated with harmful material Harmful material can reside in pores gaps and internal spaces of the vacuum pump Dange...

Страница 14: ... with initial value after commission ing Evacuation of the system takes too long The vacuum system or suction line is not leak tight Check the hose or pipe connections for possi ble leak Contaminated oil the most common cause Change the oil Ú page 9 Maintenance No or not enough oil in the reservoir Top up oil Ú page 9 Maintenance The exhaust filter is partially clogged Replace the exhaust filter Ú...

Страница 15: ...l change Note This is no indication of a malfunction of the oil separator The oil separator is able to retain droplets of oil however no gaseous components of it Check the process if applicable Use a different type of oil if applicable There is a growing oil film on and or around the safety valve a light oil film on the safety valve is normal Excessive pressure in the oil separator possible causes...

Страница 16: ...compressed and thus broke a vane i Repair the vacuum pump Busch service Make sure the vacuum system will not exert underpressure onto the shut down vacuum pump if necessary provide an additional shut off valve or non return valve After shutting down the vacuum pump con densate ran into the pump chamber When the vacuum pump was restarted too much condensate was enclosed between the vanes i Condensa...

Страница 17: ...pre cisely defined procedure Therefore the cou pling element must be replaced by Busch service only Stuck vanes i Repair the vacuum pump Busch service Use only approved oils Ú page 20 Oil and change more frequently The vacuum pump runs very hot the oil sump temperature shall not exceed 100 C Insufficient air ventilation Make sure that the cooling of the vacuum pump is not impeded by dust dirt Clea...

Страница 18: ...e intervals are too long The oil was overheated Flush the vacuum pump Replace the exhaust filter Fill in new oil Ú page 9 Maintenance In case the oil life is too short use oil with better heat resistance Ú page 20 Oil or ret rofit cooling The oil is watery and coloured white The vacuum pump aspirated water or signifi cant amounts of humidity Version with gas ballast The filter of the gas ballast i...

Страница 19: ...structions on Ú page 24 rear cover page Find the up to date list of Busch companies and agencies all over the world on the internet at www buschvacuum com Pos Part Qty Part no Oil fill plug RE 0016 B 1 0416 000 105 Oil fill plug RE 0040 0063 B 2 0416 000 105 O ring for plug RE 0016 B 1 0486 123 685 O ring for plug RE 0040 0063 B 2 0486 123 685 Oil drain plug RE 0016 B 1 0415 000 074 Oil drain plug...

Страница 20: ...110 95 96 Kinematic viscosity at 100 C mm s 11 5 9 5 13 Flashpoint C 260 255 240 Pourpoint C 15 30 50 Part no 1 l packaging 0831 000 060 0831 000 099 0831 122 573 Part no 5 l packaging 0831 000 059 0831 000 100 0831 122 572 Remark Food applications NSF H1 Filling quantity approx l RE 0016 B 1 RE 0040 0063 B 2 Oil RE 0016 B RE 0040 B RE 0063 B with safety valve without motor page 20 0870142823 ...

Страница 21: ...blank page RE 0016 B RE 0040 B RE 0063 B with safety valve without motor 0870142823 page 21 ...

Страница 22: ...blank page RE 0016 B RE 0040 B RE 0063 B with safety valve without motor page 22 0870142823 ...

Страница 23: ...blank page RE 0016 B RE 0040 B RE 0063 B with safety valve without motor 0870142823 page 23 ...

Страница 24: ...y info busch it Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Peru info busch com pe Poland busch busch com pl Portugal busch busch pt Romania office buschromania ro Russia info busch ru Singapore sales busch com sg South Africa info busch co za Spain contacto buschibe...

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