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8 | Overhaul

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0870201062_RA1000-1600B_Ex_-0007_IM_en

Overhaul

WARNING

Machines contaminated with hazardous material.

Risk of poisoning!

Risk of infection!

If the machine is contaminated with hazardous material:

• Wear appropriate personal protective equipment.

NOTICE

Improper assembly.

Risk of premature failure!

Loss of efficiency!

• It is highly recommended that any dismantling of the machine that goes beyond any-

thing that is described in this manual should be done through Busch.

In case of the machine having conveyed gas that was contaminated with foreign materi-
als which are dangerous to health:

• Decontaminate the machine as much as possible and state the contamination

status in a ‘Declaration of Contamination’.

Busch will only accept machines that come with a completely filled in and legally binding
signed ‘Declaration of Contamination’ (form downloadable from

www.buschvacuum.com

Decommissioning

• Shut down the machine and lock against inadvertent start up.

• Vent the connected lines to atmospheric pressure.

Version with water-oil heat exchanger:

• Turn off the water supply.

• Disconnect the water supply.

• Open the water bypass valve (WBV).

• Blow through the water cooling inlet with compressed air.

• Disconnect all connections.

If the machine is going to be stored:

• See

Storage [

►

11]

9.1 Dismantling and Disposal

• Drain the oil.

• Remove the exhaust filters.

• Remove the oil filter.

• Separate special waste from the machine.

• Dispose of special waste in compliance with applicable regulations.

• Dispose of the machine as scrap metal.

Содержание R 5 RA 1000 B

Страница 1: ...kits Instruction Manual R5 ATEX Oil Lubricated Rotary Vane Vacuum Pumps RA 1000 B RA 1600 B RC 1000 B RC 1600 B 0870201062 0007_en Original instructions Modifications reserved 22 03 2021 Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland ...

Страница 2: ...ines Pipes 12 5 2 1 Suction Connection 13 5 2 2 Discharge Connection 13 5 2 3 Cooling Water Connection Optional 14 5 3 Earth Connection 15 5 4 Filling Oil 16 5 5 Fitting the Coupling 17 5 6 Electrical Connection 18 5 6 1 Wiring Diagram Three Phase Motor 18 5 7 Electrical Connection of the Monitoring Devices 19 5 7 1 Wiring Diagram Temperature Switch 20 5 7 2 Wiring Diagram Resistance Thermometer 2...

Страница 3: ...ts 0870201062_RA1000 1600B_Ex_ 0007_IM_en 3 8 Overhaul 30 9 Decommissioning 30 9 1 Dismantling and Disposal 30 10 Spare Parts 31 11 Troubleshooting 32 12 Technical Data 34 13 Oil 35 14 EU Declaration of Conformity 36 ...

Страница 4: ... been designed and manufactured according to state of the art meth ods Nevertheless residual risks may remain This instruction manual highlights potential hazards where appropriate Safety notes and warning messages are tagged with one of the keywords DANGER WARNING CAUTION NOTICE and NOTE as follows DANGER indicates an imminent dangerous situation that will result in death or serious injuries if n...

Страница 5: ...OF ODP EF MTB LS 0201 PSA or PS 0301 TSA or TS 0101 FM DA FV 1 IN IF OFP two positions are possible TSA or TS 0102 TSA or TS 0103 EB GB 2 AHE FM OUT 1 OS OSG OUT 2 ECP FV 2 TSA 0104 or TS 0104 IN Suction connection MTB Motor terminal box OUT Discharge connection DA Directional arrow OFP Oil fill plug EF Exhaust filter OSG Oil sight glass NP Nameplate ODP Oil drain plug OF Oil filter EB Eye bolt GB...

Страница 6: ... 8 Conveying of other media leads to an increased thermal and or mechanical load on the machine and is permissible only after a consultation with Busch The machine is intended for the placement in a potentially explosive environment ac cording to the data given on the nameplate of the motor and the nameplate of the ma chine NP see Explanation of ATEX Classification 8 The machine is designed for in...

Страница 7: ...other solids in the process gas The inlet filter is available with a polyester antistatic cartridge 2 4 3 Water oil Heat Exchanger In case of unfavourable ambient conditions a water oil heat exchanger can be provided See Cooling Water Connection Optional 14 2 4 4 Temperature Switch The temperature switch monitors the gas and the oil temperature of the machine The machine must be stopped when the g...

Страница 8: ...t with dust Equipment protection level dust Dust explosion group outside the machine Special conditions for operation Special conditions for operation Equipment protection level gas The specific operating conditions are determined by the type of oil used in the ma chine which will limit the max allowable ambient temperature see Technical Data 34 2 6 Safety concept The safety concept is based on th...

Страница 9: ...onnection LS Level switch 2 6 2 P ID Piping and Instrumentation Diagram M PSA 0301 0201 LS PS 0301 TSA 0101 TS 0101 M PSA 0301 0201 LS PS 0301 TSA 0101 TS 0101 IF M IF TSA 0102 TS 0102 TSA 0102 TS 0102 TSA 0103 TS 0103 TSA 0103 TS 0103 TSA 0104 TS 0104 TSA 0104 TS 0104 TSA 0101 TS 0101 0201 LS Optional or P ID for classification B C and E P ID for classification A P ID for classification D Optiona...

Страница 10: ... a machine that is already filled with oil can cause large quantities of oil to in gress into the cylinder Starting the machine with excessive quantities of oil in the cylinder will immediately break the vanes and ruin the machine Drain the oil prior to every transport or always horizontally transport the machine Make sure that the eyebolt s EB is are in faultless condition fully screwed in and ti...

Страница 11: ...conditions are not respected in an ATEX environment Risk of severe injury Risk of explosion Take care that the installation conditions are met NOTICE Use of the machine outside of the permitted installation conditions Risk of premature failure Loss of efficiency Take care that the installation conditions are fully complied with 50 cm 50 cm 100 cm 100 cm Make sure that the environment of the machin...

Страница 12: ...such that operation of the machine will be inhibited if the safety limit val ues are exceeded see Electrical Connection of the Monitoring Devices 19 If additional electrical components not included in scope of delivery should be added Make sure that they have a better or equal ATEX classification than that of the machine see the ATEX marking on the nameplate NP For classification type C and D see ...

Страница 13: ...solation valve in order to prevent the oil from flowing back to the vacuum system 5 2 2 Discharge Connection CAUTION The discharge gas contains small quantities of oil Risk to health If air is discharged into rooms where persons are present Make sure that sufficient ventilation is provided Connection size s DN125 PN16 EN 1092 1 Depending on the specific order other connection dimensions may apply ...

Страница 14: ...cooling system of the machine When the pressure switch detects a pressure lower than 2 bar the machine must be stopped The water bypass valve WBV is used at the first machine start up At that moment it should be open approx 90 seconds to prime the water heat exchanger afterwards it should be closed The solenoid valve MV is used to stop the cooling water circulation when the machine is not running ...

Страница 15: ...in contact with the cooling water Stainless steel copper and cast iron NOTE Water hardness unit conversion 1 mg l ppm 0 056 dh german degree 0 07 e english degree 0 1 fH french degree 5 3 Earth Connection In order to prevent the machine from creating an electrostatic charge Connect the earth connection of the machine ECP If an inlet filter IF being installed Connect the earth connection of the inl...

Страница 16: ...g Oil NOTICE Use of an inappropriate oil Risk of premature failure Loss of efficiency Only use an oil type which has previously been approved and recommended by Busch For oil type and oil capacity see Technical Data 34 and Oil 35 1 4 MAX 3 B u s c h O il 2 Check oil level ...

Страница 17: ... In case of a machine delivery without motor Make sure that the ATEX marking of the coupling corresponds to the ATEX classi fication of the machine Fit the second coupling hub on the motor shaft separately delivered Axially adjust the sleeve in such a way until value E or L is reached When the coupling adjustment is done lock the coupling hub by tightening the radial screw Mount the motor on the m...

Страница 18: ... EN 60204 1 for the motor Busch recommends installing a D curve circuit breaker Make sure that the motor of the machine will not be affected by electric or electro magnetic disturbance from the mains if necessary seek advice from Busch Connect the protective earth conductor Electrically connect the motor NOTICE Incorrect connection Risk of damage to the motor The wiring diagrams given below are ty...

Страница 19: ...motor with 12 pins middle voltage 4 4 4 5 7 Electrical Connection of the Monitoring Devices NOTE In order to prevent potential nuisance alarms Busch allows that the control system is configured with a time delay of 2 seconds NOTE The accessories below are considered as standard If other specific components should be used refer to the instruction manual of the ac cessory in question WARNING If the ...

Страница 20: ...x1 4 pin P ID position TSA 0101 gas temp TSA 0102 gas temp optional TSA 0103 gas temp optional TSA 0104 oil temp optional 1 2 4 3 3 1 1 Brown 3 Blue Electrical data Ui 30 VDC Ii 120 mA Pi 750 mW Li 0 µH Ci 29 7 nF 4 20 mA 0 150 C Warning signal Twarning TSA 0101 135 C 18 4 mA Twarning TSA 0102 105 C 15 2 mA Twarning TSA 0103 105 C 15 2 mA Twarning TSA 0104 see Oil 35 Trip signal Ttrip TSA 0101 140...

Страница 21: ...5 Wiring Diagram Level Switch Part no 0652 556 531 Supplier reference Endress Hauser FTL50 FEL58 Connector M12x1 4 pin P ID position LS 0201 1 2 4 3 4 1 L 1 Brown 4 Black Electrical data Ui 16 VDC Ii 52 mA Pi 0 17 W Ci 0 nF Switching element function NAMUR Contact Normally closed Switch point Lwarning LS 0201 pin 1 4 low level stop the machine I 2 2 mA Level OK I 1 mA Level not OK stop the machine...

Страница 22: ...NO YES Cat 2 i T T warning High gas temperature Warning T T trip NO YES YES NO Cat 2 i T T switch point PSA 0301 PS 0301 Oil level TSA 0101 TS 0101 TSA 0104 TS 0104 Oil temperature T T switch point T T warning High oil temperature Warning T T trip YES YES NO NO machine in function Start the machine NO YES YES Stop button activated YES NO Stop the machine Stop the machine Alarm trip OR OR LS 0201 O...

Страница 23: ...he installation conditions see Installation Conditions 11 are met Version with water oil heat exchanger Turn on the water supply If the cooling water inlet is equipped with a water bypass valve WBV open it for approx 90 seconds before the first machine start up Make sure that cooling water requirements are fully complied with see Cooling Water Connection Optional 14 Switch on the machine Make sure...

Страница 24: ...se the gas ballast valve may be considered as optional on certain products 7 Maintenance WARNING Machines contaminated with hazardous material Risk of poisoning Risk of infection If the machine is contaminated with hazardous material Wear appropriate personal protective equipment CAUTION Hot surface Risk of burns Prior to any action requiring touching the machine let the machine cool down first WA...

Страница 25: ...make it necessary to shorten the maintenance intervals significantly Maintenance work Interval Normal application Harsh application Check the oil level see Oil Level Inspec tion 26 Daily Check the machine for oil leaks in case of leaks have the machine repaired contact Busch In case an inlet filter is installed Check the inlet filter cartridge replace it if necessary Monthly Change the oil the oil...

Страница 26: ...t 1 minute before checking the oil level MAX MIN MAX MIN MAX MIN Fill up if necessary see Oil Filling 16 7 3 Oil and Oil Filter Change NOTICE Use of an inappropriate oil Risk of premature failure Loss of efficiency Only use an oil type which has previously been approved and recommended by Busch 1 2 Drain pan 1x seal part no 0482 509 012 ...

Страница 27: ... USED 1 USED USED 2 NEW NEW 0531 000 0531 000 0531 000 0531 000 005 005 005 3 Busch genuine spare parts 2x oil filter OF part no 0531 000 005 Oil filter wrench For oil type and oil capacity see Technical Data 34 and Oil 35 1 4 MAX 3 B u s c h O il 2 Check oil level ...

Страница 28: ...x 6 mm hex key extract filter material FM 16x 2x8 exhaust filter EF 1 4 12x 3 4x 2 2x 12x 6 mm hex key Max admissible torque 21 Nm Filter material FM 1x part no 0537 000 042 1x part no 0537 000 043 2x flat gasket part no 0480 000 131 Busch genuine spare parts 16x 2x8 exhaust filter EF part no 0532 141 270 ...

Страница 29: ...ease refer to the coupling instruction manual attached to the ATEX Accessories Book for detailed information in order to carry out a correct inspection and mainten ance Manufacturer KTR Kupplungstechnik Type Poly PKZ with ATEX certification Cam section Pocket section Elastomer sets Set screw Set screw 7 6 Air Heat Exchanger Cleaning 3x 1 2 3 4 ...

Страница 30: ...e the contamination status in a Declaration of Contamination Busch will only accept machines that come with a completely filled in and legally binding signed Declaration of Contamination form downloadable from www buschvacuum com 9 Decommissioning Shut down the machine and lock against inadvertent start up Vent the connected lines to atmospheric pressure Version with water oil heat exchanger Turn ...

Страница 31: ...RC 1000 1600 B Includes all the necessary parts for mainten ance for ATEX classification type A 0992 543 536 0532 542 584 Service kit RA RC 1000 1600 B Includes all the necessary parts for mainten ance for ATEX classification type B C or E 0992 543 536 Service kit RA RC 1000 1600 B Includes all the necessary parts for mainten ance for ATEX classification type D 0992 543 536 0532 542 584 See ATEX C...

Страница 32: ... motor is not supplied with the correct voltage Check the power supply The motor is defective Replace the motor The coupling CPL is de fective Replace the coupling CPL The machine does not reach the usual pressure on the suction connection Oil level too low Top up oil The inlet screen IS is par tially clogged Clean the inlet screen IS The inlet filter cartridge op tional is partially clogged Repla...

Страница 33: ... return line repair it if necessary contact Busch Abnormal oil consumption Oil leaks Replace seals contact Busch The float valve FV does not work properly Check float valve and the oil return line repair it if necessary contact Busch The machine runs at atmo spheric pressure for a long period Make sure that the ma chine operates under va cuum The oil is black Oil change intervals are too long Flus...

Страница 34: ...ed range min 1 800 1200 Nominal motor rating 50Hz 60Hz kW 22 0 30 0 30 0 37 0 Power consumption at 100 mbar 50Hz 60Hz kW 17 3 22 4 26 8 33 0 Power consumption at ultimate pres sure 50Hz 60Hz kW 9 3 12 1 13 8 17 9 Noise level EN ISO 2151 50Hz 60Hz dB A 78 80 80 82 Water vapour tolerance max with gas ballast valve 50Hz 60Hz hPa mbar 40 40 Water vapour capacity with gas bal last valve 50Hz 60Hz kg h ...

Страница 35: ... packaging 0831 168 359 0831 168 353 Warning signal Oil temperature C 90 110 110 Switch point Trip signal Oil temperature C 110 130 130 In case of unfavourable ambient temperature other oil viscosities may be used Please consult your Busch repre sentative for more details To know which oil has been filled in the machine please refer to the nameplate NP Signal conversion values for resistance therm...

Страница 36: ...chinery Basic concepts general principles of design ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Part 1 and Part 2 EN ISO 2151 2008 Acoustics Noise test code for compressors and vacuum pumps Engineering method grade 2 IEC 60204 1 2016 Safe...

Страница 37: ...Note ...

Страница 38: ...Note ...

Страница 39: ...Note ...

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