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MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 

0870141675 / 

190709

 

page 7 

altitude of location: up to 1000 m above sea level

Make sure that the environmental conditions comply with the
protection class of the drive motor (according to the nameplate)

Make sure that the vacuum pump can neither inadvertently nor
intentionally be stepped on and cannot be used as a support
for heavy objects

Make sure that the vacuum pump cannot be hit by falling
objects

Make sure that the vacuum pump will be placed or mounted
horizontally

Make sure that the base for placement / mounting base is even

Make sure that in order to warrant a sufficient cooling there will
be a clearance of minimum 1 m between the vacuum pump
and nearby walls

Make sure that no heat sensitive parts (plastics, wood,
cardboard, paper, electronics) will touch the surface of the
vacuum pump

Make sure that the installation space or location is vented such
that a sufficient cooling of the vacuum pump is warranted

Make sure that the installation space or location is vented such
that even in the case of an impaired gas tightness of the
vacuum pump (e.g. due to illegal pressures at the gas
discharge, worn shaft seal rings or clogged pressure relief
lines) no impermissible accumulation of process gas in the
environment of the vacuum pump will occur. Closed cooling air
circuits are not permitted.

Make sure that the vacuum pump will not be touched
inadvertently during operation, provide a guard if appropriate

Make sure that the sight glass (f) of the synchronising gear will
remain accessible

Suction Connection 

In case the inlet gas can contain dust or other foreign solid particles: 

Make sure that a suitable filter (5 micron or less) is
installed upstream the vacuum pump (included in scope of
delivery)

Make sure that the filter is sufficiently ATEX-qualified
(electrically conductive, with equipotential bonding etc.;
also for non-combustible dusts!)

Make sure that the suction line fits to the suction
connection (m) of the vacuum pump

Version for the conveyance of explosive atmospheres consisting of a 
mixture with air of flammable substances in the form of gas: 

Make sure that the pipe is made from electrically
conductive material and equipped with an equipotential
bonding connection (execution according to EN 60079-14
or equivalent national or local regulations)

Version for the conveyance of explosive atmospheres in the form of 
a cloud of combustible dust in air: 

Make sure that the pipe is made from electrically
conductive material and equipped with an equipotential
bonding connection (execution according to EN 61241-14
or equivalent national or local regulations)

Make sure that the pipe will cause no stress on the vacuum
pump’s connection, if necessary use an expansion joint

Make sure that the line size of the suction line over the entire
length is at least as large as the suction connection (m) of the
vacuum pump

In case of very long suction lines it is prudent to use larger line sizes 
in order to avoid a loss of efficiency. Seek advice from your Busch 
representative! 

In case the vacuum pump shall be maintained after shutdown of the 
vacuum pump: 

Provide a manual or automatic operated valve (= non-
return valve) in the suction line

Version “Aqua”, if very humid process gases and/or adverse 
operating cycles bear the risk, that condensates remain in the 
vacuum pump: 

Provide a shut-off valve, a drip-leg and a drain cock in the
suction line, so that condensates can be drained from the
suction line

Make sure that the anti-pulsation chamber is equipped
with a condensate drain cock (n) (optional); (if the
condensate drain cock is missing contact the Busch
service)

Make sure that the suction line does not contain foreign
objects, e.g. welding scales

Gas Discharge 

Make sure that the discharge line fits to the gas discharge (q)
of the vacuum pump

Version for the conveyance of explosive atmospheres consisting of a 
mixture with air of flammable substances in the form of gas: 

Make sure that the pipe is made from electrically
conductive material and equipped with an equipotential
bonding connection (execution according to EN 60079-14
or equivalent national or local regulations)

Make sure that the pipe will cause no stress on the vacuum
pump’s connection, if necessary use an expansion joint

      CAUTION 

The vacuum pump is not absolutely gas tight 

Risk of damage to health! 

Make sure that the installation space or location is vented such 
that in case of conveying media which are dangerous to health 
no impermissible accumulation of conveyed media in the 
environment of the vacuum pump will occur. 

 WARNING 

In case the vacuum pump is intended to convey potentially 
explosive gases/gas mixtures (

➔ 

page 3: Product 

Description): 

Risk of explosion in the discharge area! 

The process gas/gas mixture must be disposed of such 
that no potentially explosive gas mixtures can accumulate 
in the discharge area. 

 CAUTION 

Intruding foreign objects or liquids can destroy the vacuum 
pump. 

 CAUTION 

During operation the surface of the vacuum pump may reach 
temperatures of more than 70 °C.  

Risk of burns! 

Содержание MINK MM 1102 BV

Страница 1: ... Operating Instructions Vacuum Pumps Mink MM 1104 1144 1102 1142 BV ATEX Version Gas Tight Busch Produktions GmbH Schauinslandstr 1 79689 Maulburg Germany 0870141675 190709 Original instructions Modifications reserved ...

Страница 2: ...sposal 15 Troubleshooting 16 Spare Parts 19 Equipment Documentation Measurement and Safety Instrumentation 20 Overview 20 Version with Resistance Thermometer without Transmitter 20 Version with Resistance Thermometer and Transmitter 20 Pressure Switch indicator 21 Documentation Resistance Thermometer 22 Documentation Temperature Transmitter 44 EU Declaration of Conformity 54 Technichal Data 55 Ver...

Страница 3: ...ion the approval is valid only together with certain standard or optional components or is limited by the use of certain optional components as described below and in the chapter Operational Options Use of Optionally Available Equipment page 4 The classification on the vacuum pump is to be read as follows interpretations of equipment categories and zones for information only the relevant laws dire...

Страница 4: ...us operation 100 percent duty Max permissible number of startings per hour 12 The vacuum pump is ultimate pressure proof The minimum allowed intake pressure is to be read from the nameplate of the vacuum pump By means of process control it must be made sure that the minimum allowed intake pressure will not be underrun Under very restricted conditions page 4 Operation with Vacuum Relief Valve Ambie...

Страница 5: ...d media and operational limits page 3 Product Description and the installation prerequisites page 6 Installation Prerequisites of the vacuum pump shall be observed both by the manufacturer of the machinery into which the vacuum pump is to be incorporated and by the operator The maintenance instructions shall be observed In particular the intended use in potentially explosive areas i e either insid...

Страница 6: ...rve the vacuum pump immediately In case of favourable ambient conditions conserve the vacuum pump if a storage of more than 3 months is scheduled Make sure that all ports are firmly closed seal all ports that are not sealed with PTFE tape gaskets or o rings with adhesive tape Note VCI stands for volatile corrosion inhibitor VCI products film paper cardboard foam evaporate a substance that condense...

Страница 7: ... in air Make sure that the pipe is made from electrically conductive material and equipped with an equipotential bonding connection execution according to EN 61241 14 or equivalent national or local regulations Make sure that the pipe will cause no stress on the vacuum pump s connection if necessary use an expansion joint Make sure that the line size of the suction line over the entire length is a...

Страница 8: ... with pressure monitoring at the gas outlet optional Execute the interface for the pressure switch indicator in the system control according to the safety concept page 5 Safety Concept and according to the instructions of the manufacturer page 20 Equipment Documentation Measurement and Safety Instrumentation Make sure that an earth point is available for connection to the equipotential bonding rai...

Страница 9: ...ing air inlets and outlets are not covered or obstructed and that the cooling air flow is not affected adversely in any other way Checking the Function of the Measurement and Safety Instrumentation version with temperature monitoring only Make sure that the vacuum pump aspirates inert gases and that there are no potentially explosive atmospheres in the environment Open the lid of the temperature m...

Страница 10: ...the data given on the nameplate of the drive motor This requires a separate consideration of the conveyed gas air or dust air mixtures on the one side and the environment of the vacuum pump on the other On the nameplate of the vacuum pump the classification with regard to the conveyed gas air or dust air mixtures is marked with an inside while the classification with regard to the environment is m...

Страница 11: ...pressure 200 hPa mbar to be present at the gas discharge q at any operating point unless specified otherwise on the nameplate of the vacuum pump The pressure switch indicator optional is to be integrated into the system control such that the maintenance of the permitted pressure range will be monitored If the pressure gets outside this range the system control must automatically shut down the vacu...

Страница 12: ...ery 6 Months Every 3 Months Make sure that the vacuum pump is shut down and locked against inadvertent start up Check the level of the synchronising gear oil The level shall be slightly above the middle of the sight glass f The level of the synchronising gear should stay constant over the lifetime of the oil If the level does fall the gear is leaky and the vacuum pump requires repair Busch service...

Страница 13: ...nd equipotential bonding Make sure that the earthing cable on the air filter housing before the vacuum relief valve is undamaged resistance check Every Year Make sure that the vacuum pump is shut down and locked against inadvertent start up In case an inlet air filter l is installed Replace the inlet air filter l Check the inlet screen clean if necessary Version with vacuum relief valve with inlet...

Страница 14: ...ansmitter as shown in the sketch the cable connected to pin 5 compensates the cable resistance Switch on the vacuum pump Increase the ohmic resistance to the resistance at shutdown temperature according to the Equipment Documentation Measurement and Safety Instrumentation page 20 Make sure that an alarm is released in the system control and the vacuum pump is shut down automatically Decrease the o...

Страница 15: ...Dispose of the used oil in compliance with applicable regulations Dispose of the vacuum pump as scrap metal WARNING Improper work on the vacuum pump puts the operating safety at risk Risk of explosion Approval for operation will be void Any dismantling of the vacuum pump that is beyond of what is described in this manual must be done by specially trained Busch service personnel only DANGER In case...

Страница 16: ...ve disk of the inlet non return valve is stuck in closed or partially open position Disassemble the inlet clean the screen and the valve v as required and reassemble Internal parts are worn or damaged Repair the vacuum pump Busch service The gas conveyed by the vacuum pump smells displeasing Process components evaporating under vacuum Check the process if applicable WARNING Vacuum pump for use in ...

Страница 17: ...suction line is equipped with a screen If necessary additionally provide a filter Corrosion in the vacuum pump from remaining condensate Repair the vacuum pump Busch service Check the process Observe the chapter Conveying Condensable Vapours page 12 The vacuum pump was run in the wrong direction Repair the vacuum pump Busch service When connecting the vacuum pump make sure the vacuum pump will run...

Страница 18: ...l panel in the control room that the temperature monitoring has tripped permissible temperature at the outlet of the stage has been exceeded The vacuum pump is shut down Insufficient air ventilation Make sure that the cooling of the vacuum pump is not impended by dust dirt Clean the fan cowlings the fan wheels the ventilation grilles and the cooling fins Install the vacuum pump in a narrow space o...

Страница 19: ...rd Lionel Bertrand Boisbriand Montréal Québec J7H 1N7 Tel 450 435 6899 Fax 450 430 5132 Your point of contact for service and spare parts in Australia Busch Australia Pty Ltd 30 Lakeside Drive Broadmeadows Vic 3047 Tel 03 93 55 06 00 Fax 03 93 55 06 99 Your point of contact for service and spare parts in New Zealand Busch New Zealand Ltd Unit D Arrenway Drive Albany Auckland 1311 P O Box 302696 No...

Страница 20: ...it certified intrinsically safe electric circuit Ui 30 V Pi 800 mW Ii 120 mA Dokcumentation Operating instructions Resistance thermometers page 22 Documentation Resistance Thermometer Operating Instructions Temperature Transmitter page 44 Documentation Temperature Transmitter Temperatures resistances currents presets Temperature Resistance Current Under measurement range sensor short circuit 3 6 m...

Страница 21: ...principle customer specific adjustment Fast adjustment on Behaviour of signal output oFF More installation notes The pressure switch indicator is to be integrated into the system control such that the maintenance of the permitted pressure range will be monitored If the pressure gets outside this range the system control must automatically shut down the vacuum pump ambient pressure 200 hPa mbar unl...

Страница 22: ...MM 1104 1144 1102 1142 B V ATEX Version Gas Tight page 22 0870141675 190709 Documentation Resistance Thermometer ...

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Страница 54: ...trical and electronic equipment and following the standards Standard Title of the Standard EN ISO 12100 2010 Safety of machinery Basic concepts General principles for design Risk assessment and risk reduction EN ISO 13857 2008 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Sa...

Страница 55: ...ic 0 85 see nameplate 1 5 60 1 7 1800 75 70 MM 1144 BV 50 1 8 1500 78 66 2 2 60 2 4 1800 96 70 190 MM 1102 BV 50 2 8 3000 105 75 180 3 0 190 60 3 5 3600 135 79 MM 1142 BV 50 3 5 3000 140 75 180 3 5 195 60 4 8 3600 175 79 MM 1100 BV 50 60 3 0 600 3600 max 135 190 MM 1140 BV 4 0 max 175 200 Version with Ex motor Type Frequency Hz Motor nominal rating kW Nominal speed min 1 Nominal suction capacity m...

Страница 56: ...0 e mail sales busch ie Israel Busch Israel Ltd 1 Mevo Sivan Street Qiryat Gat 82022 Israel Tel 972 0 8 6810485 Fax 972 0 8 6810486 e mail service_sales busch co il Italy Busch Italia S r l Via Ettore Majorana 16 20054 Nova Milanese Tel 39 0362 370 91 Fax 39 0362 370 999 e mail info busch it Japan Nippon Busch K K 1 23 33 Megumigaoka Hiratsuka City Kanagawa Japan 259 1220 Tel 81 463 50 4000 Fax 81...

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