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MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 

0870141675 / 

190709

 

page 5 

Apart from this: 

Aspiration of ambient air from a zone 1 or a zone 2 (potentially 
explosive gas atmospheres) is permitted only if the vacuum pump is 
approved for the conveyance of these gases. It is recommended to 
install an ATEX-air filter (with equipotential bonding) upstream the 
vacuum relief valve/ ambient air valve. 

Aspiration of ambient air from a zone 21 or a zone 22 (potentially 
explosive dust/air atmospheres) is permitted only if an ATEX-air filter 
(with equipotential bonding) is installed upstream the vacuum relief 
valve/ ambient air valve. 

Aspiration of ambient air from areas not classified as potentially 
explosive is permitted. It is recommended to install an air filter 
upstream the vacuum relief valve/ ambient air valve. 

Principle of Operation 

The vacuum pump works on the claw principle. 

The components are dimensioned such, that on the one hand there 
is never contact between the two claws or between a claw and the 
cylinder, on the other hand the gaps are small enough to keep the 
clearance loss between the chambers low. 

In order to avoid the suction of solids, the vacuum pump is equipped 
with a screen in the suction connection. 

In order to avoid reverse rotation after switching off, the vacuum 
pump is equipped with a non-return valve (v). 

The vacuum pump compresses the inlet gas absolutely oil-free. A 
lubrication of the pump chamber is neither necessary nor allowed. 

Cooling 

The vacuum pump is cooled by 

radiation of heat from the surface of the vacuum pump

the air flow from the fan wheel of the drive motor

the process gas

the air flow from the fan wheel on the shaft of the vacuum
pump

Start Controls 

The vacuum pump comes without start controls. The control of the 
vacuum pump is to be provided in the course of installation. 

Safety 

Intended Use 

Definition: For the purpose of these instructions, “handling” the 
vacuum pump means the transport, storage, installation, 
commissioning, influence on operating conditions, maintenance, 
troubleshooting and overhaul of the vacuum. 

The vacuum pump is intended for industrial use. It shall be handled 
only by qualified personnel. 

The allowed media and operational limits (

➔ 

 

 

 

page 3: Product 

Description) and the installation prerequisites (

➔ 

 

 

 

page 6: 

Installation Prerequisites) of the vacuum pump shall be 
observed both by the manufacturer of the machinery into which 
the vacuum pump is to be incorporated and by the operator. 

The maintenance instructions shall be observed. 

In particular the intended use in potentially explosive areas, i.e. 
either inside the vacuum pump or in its adjacency potentially 
explosive atmosphere can occur, requires that the vacuum pump is 
equipped accordingly and carries the Ex-mark and that the 
associated documentation acc. to the directive 

2014/34/EU

 is 

available. 

Prior to handling the vacuum pump these installation and 
operating instructions shall be read and understood. If 
anything remains to be clarified please contact your Busch 
representative! 

Safety Notes 

The vacuum pump has been designed and manufactured according 
to state-of-the-art methods. Nevertheless, residual risks may 
remain. These operating instructions highlight potential hazards 
where appropriate. Safety notes are tagged with one of the 
keywords DANGER, WARNING and CAUTION as follows: 

Noise Emission 

For the sound pressure level in free field according to EN ISO 2151 

page 55: Technical Data.

 WARNING 

By means of the vacuum relief valve/ ambient air valve the 
process gas gets usually mixed with ambient air, with the 
mixing ratio depending on the current working pressure of 
the vacuum pump. 

For certain process gases the mixing with air increases the 
explosion risk because of the oxygen contained herein. 

So the vacuum relief valve/ ambient air valve must be 
considered when the zone inside the vacuum pump is 
being established. 

If the mixing of process gas and ambient air created an 
illegal zone inside the vacuum pump, feeding of ambient air 
would not be allowed. In this case an inert dry gas must be 
fed. 

 DANGER 

Disregard of this safety note will always lead to accidents 
with fatal or serious injuries. 

 WARNING 

Disregard of this safety note may lead to accidents with 
fatal or serious injuries. 

 CAUTION 

Disregard of this safety note may lead to accidents with minor 
injuries or property damage. 

 CAUTION 

The vacuum pump emits noise of high intensity in a narrow 
band. 

Risk of damage to the hearing. 

Persons staying in the vicinity of a non noise insulated vacuum 
pump over extended periods shall wear ear protection. 

Содержание MINK MM 1102 BV

Страница 1: ... Operating Instructions Vacuum Pumps Mink MM 1104 1144 1102 1142 BV ATEX Version Gas Tight Busch Produktions GmbH Schauinslandstr 1 79689 Maulburg Germany 0870141675 190709 Original instructions Modifications reserved ...

Страница 2: ...sposal 15 Troubleshooting 16 Spare Parts 19 Equipment Documentation Measurement and Safety Instrumentation 20 Overview 20 Version with Resistance Thermometer without Transmitter 20 Version with Resistance Thermometer and Transmitter 20 Pressure Switch indicator 21 Documentation Resistance Thermometer 22 Documentation Temperature Transmitter 44 EU Declaration of Conformity 54 Technichal Data 55 Ver...

Страница 3: ...ion the approval is valid only together with certain standard or optional components or is limited by the use of certain optional components as described below and in the chapter Operational Options Use of Optionally Available Equipment page 4 The classification on the vacuum pump is to be read as follows interpretations of equipment categories and zones for information only the relevant laws dire...

Страница 4: ...us operation 100 percent duty Max permissible number of startings per hour 12 The vacuum pump is ultimate pressure proof The minimum allowed intake pressure is to be read from the nameplate of the vacuum pump By means of process control it must be made sure that the minimum allowed intake pressure will not be underrun Under very restricted conditions page 4 Operation with Vacuum Relief Valve Ambie...

Страница 5: ...d media and operational limits page 3 Product Description and the installation prerequisites page 6 Installation Prerequisites of the vacuum pump shall be observed both by the manufacturer of the machinery into which the vacuum pump is to be incorporated and by the operator The maintenance instructions shall be observed In particular the intended use in potentially explosive areas i e either insid...

Страница 6: ...rve the vacuum pump immediately In case of favourable ambient conditions conserve the vacuum pump if a storage of more than 3 months is scheduled Make sure that all ports are firmly closed seal all ports that are not sealed with PTFE tape gaskets or o rings with adhesive tape Note VCI stands for volatile corrosion inhibitor VCI products film paper cardboard foam evaporate a substance that condense...

Страница 7: ... in air Make sure that the pipe is made from electrically conductive material and equipped with an equipotential bonding connection execution according to EN 61241 14 or equivalent national or local regulations Make sure that the pipe will cause no stress on the vacuum pump s connection if necessary use an expansion joint Make sure that the line size of the suction line over the entire length is a...

Страница 8: ... with pressure monitoring at the gas outlet optional Execute the interface for the pressure switch indicator in the system control according to the safety concept page 5 Safety Concept and according to the instructions of the manufacturer page 20 Equipment Documentation Measurement and Safety Instrumentation Make sure that an earth point is available for connection to the equipotential bonding rai...

Страница 9: ...ing air inlets and outlets are not covered or obstructed and that the cooling air flow is not affected adversely in any other way Checking the Function of the Measurement and Safety Instrumentation version with temperature monitoring only Make sure that the vacuum pump aspirates inert gases and that there are no potentially explosive atmospheres in the environment Open the lid of the temperature m...

Страница 10: ...the data given on the nameplate of the drive motor This requires a separate consideration of the conveyed gas air or dust air mixtures on the one side and the environment of the vacuum pump on the other On the nameplate of the vacuum pump the classification with regard to the conveyed gas air or dust air mixtures is marked with an inside while the classification with regard to the environment is m...

Страница 11: ...pressure 200 hPa mbar to be present at the gas discharge q at any operating point unless specified otherwise on the nameplate of the vacuum pump The pressure switch indicator optional is to be integrated into the system control such that the maintenance of the permitted pressure range will be monitored If the pressure gets outside this range the system control must automatically shut down the vacu...

Страница 12: ...ery 6 Months Every 3 Months Make sure that the vacuum pump is shut down and locked against inadvertent start up Check the level of the synchronising gear oil The level shall be slightly above the middle of the sight glass f The level of the synchronising gear should stay constant over the lifetime of the oil If the level does fall the gear is leaky and the vacuum pump requires repair Busch service...

Страница 13: ...nd equipotential bonding Make sure that the earthing cable on the air filter housing before the vacuum relief valve is undamaged resistance check Every Year Make sure that the vacuum pump is shut down and locked against inadvertent start up In case an inlet air filter l is installed Replace the inlet air filter l Check the inlet screen clean if necessary Version with vacuum relief valve with inlet...

Страница 14: ...ansmitter as shown in the sketch the cable connected to pin 5 compensates the cable resistance Switch on the vacuum pump Increase the ohmic resistance to the resistance at shutdown temperature according to the Equipment Documentation Measurement and Safety Instrumentation page 20 Make sure that an alarm is released in the system control and the vacuum pump is shut down automatically Decrease the o...

Страница 15: ...Dispose of the used oil in compliance with applicable regulations Dispose of the vacuum pump as scrap metal WARNING Improper work on the vacuum pump puts the operating safety at risk Risk of explosion Approval for operation will be void Any dismantling of the vacuum pump that is beyond of what is described in this manual must be done by specially trained Busch service personnel only DANGER In case...

Страница 16: ...ve disk of the inlet non return valve is stuck in closed or partially open position Disassemble the inlet clean the screen and the valve v as required and reassemble Internal parts are worn or damaged Repair the vacuum pump Busch service The gas conveyed by the vacuum pump smells displeasing Process components evaporating under vacuum Check the process if applicable WARNING Vacuum pump for use in ...

Страница 17: ...suction line is equipped with a screen If necessary additionally provide a filter Corrosion in the vacuum pump from remaining condensate Repair the vacuum pump Busch service Check the process Observe the chapter Conveying Condensable Vapours page 12 The vacuum pump was run in the wrong direction Repair the vacuum pump Busch service When connecting the vacuum pump make sure the vacuum pump will run...

Страница 18: ...l panel in the control room that the temperature monitoring has tripped permissible temperature at the outlet of the stage has been exceeded The vacuum pump is shut down Insufficient air ventilation Make sure that the cooling of the vacuum pump is not impended by dust dirt Clean the fan cowlings the fan wheels the ventilation grilles and the cooling fins Install the vacuum pump in a narrow space o...

Страница 19: ...rd Lionel Bertrand Boisbriand Montréal Québec J7H 1N7 Tel 450 435 6899 Fax 450 430 5132 Your point of contact for service and spare parts in Australia Busch Australia Pty Ltd 30 Lakeside Drive Broadmeadows Vic 3047 Tel 03 93 55 06 00 Fax 03 93 55 06 99 Your point of contact for service and spare parts in New Zealand Busch New Zealand Ltd Unit D Arrenway Drive Albany Auckland 1311 P O Box 302696 No...

Страница 20: ...it certified intrinsically safe electric circuit Ui 30 V Pi 800 mW Ii 120 mA Dokcumentation Operating instructions Resistance thermometers page 22 Documentation Resistance Thermometer Operating Instructions Temperature Transmitter page 44 Documentation Temperature Transmitter Temperatures resistances currents presets Temperature Resistance Current Under measurement range sensor short circuit 3 6 m...

Страница 21: ...principle customer specific adjustment Fast adjustment on Behaviour of signal output oFF More installation notes The pressure switch indicator is to be integrated into the system control such that the maintenance of the permitted pressure range will be monitored If the pressure gets outside this range the system control must automatically shut down the vacuum pump ambient pressure 200 hPa mbar unl...

Страница 22: ...MM 1104 1144 1102 1142 B V ATEX Version Gas Tight page 22 0870141675 190709 Documentation Resistance Thermometer ...

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Страница 54: ...trical and electronic equipment and following the standards Standard Title of the Standard EN ISO 12100 2010 Safety of machinery Basic concepts General principles for design Risk assessment and risk reduction EN ISO 13857 2008 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Sa...

Страница 55: ...ic 0 85 see nameplate 1 5 60 1 7 1800 75 70 MM 1144 BV 50 1 8 1500 78 66 2 2 60 2 4 1800 96 70 190 MM 1102 BV 50 2 8 3000 105 75 180 3 0 190 60 3 5 3600 135 79 MM 1142 BV 50 3 5 3000 140 75 180 3 5 195 60 4 8 3600 175 79 MM 1100 BV 50 60 3 0 600 3600 max 135 190 MM 1140 BV 4 0 max 175 200 Version with Ex motor Type Frequency Hz Motor nominal rating kW Nominal speed min 1 Nominal suction capacity m...

Страница 56: ...0 e mail sales busch ie Israel Busch Israel Ltd 1 Mevo Sivan Street Qiryat Gat 82022 Israel Tel 972 0 8 6810485 Fax 972 0 8 6810486 e mail service_sales busch co il Italy Busch Italia S r l Via Ettore Majorana 16 20054 Nova Milanese Tel 39 0362 370 91 Fax 39 0362 370 999 e mail info busch it Japan Nippon Busch K K 1 23 33 Megumigaoka Hiratsuka City Kanagawa Japan 259 1220 Tel 81 463 50 4000 Fax 81...

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