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MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 

0870141675 / 

190709

 

page 3 

Product Description 

Use 

The vacuum pump is intended for 

the suction

of 

mixtures of dry, non-aggressive and non-toxic gases and/or
dust according to the identification on the nameplate of the
vacuum pump (explanation see below).

Conveying media with a lower or higher density than air leads to an 
increased thermal and/or mechanical load on the vacuum pump and 
is permissible only after prior consultation with Busch. 

Max. allowed temperature of the inlet gas: 40 °C 

According to the directive 

2014/34/EU

 (“ATEX 

2014

”) the 

vacuum pump is made for the intended use in potentially 
explosive areas according to the data given on the nameplate 
of the vacuum pump and on the data given on the nameplate of 
the drive motor. 

This requires a separate consideration of the conveyed gas/air or 
dust/air mixtures on the one side and the environment of the vacuum 
pump on the other. On the nameplate of the vacuum pump the 
classification with regard to the conveyed gas/air or dust/air mixtures 
is marked with an “inside”, while the classification with regard to the 
environment is marked with an “outside”. The classification of the 
motor always refers to the environment. 

In case Busch delivered the vacuum pump/ compressor without 
drive motor or a replacement motor is to be mounted or for 
economic reasons the vacuum pump was equipped with a simpler 
motor, the following must be observed: 

In case the classifications of the vacuum pump and of the drive 
motor are different the inferior classification is relevant. This 
means also that the vacuum pump is suitable for the placement 

in a potentially explosive environment only if both the vacuum 
pump, the coupling and the drive motor are approved to the 
required extent for use in potentially explosive areas. 

Depending on the version the approval is valid only together 
with certain standard or optional components, or is limited by 
the use of certain optional components, as described below 
and in the chapter Operational Options / Use of Optionally 
Available Equipment (

➔ 

page 4). 

The classification on the vacuum pump is to be read as follows 
(interpretations of equipment categories and zones for information 
only; the relevant laws, directives and standards are literally binding; 
for temperature classes and explosion groups see E. Brandes, 
W. Möller “Sicherheitstechnische Kenngrößen, Band 1: Brennbare
Flüssigkeiten und Gase”, ISBN 3–89701–745–8 (or equivalent
source)):

= Execution according to directive 

2014/34/EU

 

 inside = in this line classification for explosive atmosphere 

inside the vacuum pump 

 II 2G IIB3 TX = in the process gas explosive atmosphere 

consisting of a mixture with air of flammable substances in the form 
of gas likely to occur in normal operation occasionally; 
if the process gas contains dust, also if the dust is not combustible, 
the use of a special ATEX-inlet air filter (with equipotential bonding) 
is required; temperature monitoring is required (resistance 
thermometer and temperature-transmitter in standard scope of 
delivery);

 

II 3G IIB3 TX = in the process gas explosive atmosphere consisting 
of a mixture with air of flammable substances in the form of gas not 
likely to occur in normal operation but, if it does occur, will persist for 
a short period only; 

Connection for equipotential bonding, 
inlet air filter 

Terminal box 

Nameplate, vacuum pump 

Directional arrows 

Inspection port, cooling air duct 

Oil sight glass 

Terminal box, termperature measurement 
system 

Eye bolt 

Equipotential bonding rail 

Nameplate, drive motor 

Vacuum gauge, suction pressure 

l

Inlet air filter (depending on version)

m  Suction connection

Position of condensate drain cock
(optional for version “Aqua”) 

o

Cooling air inlet

Cooling air outlet

Gas discharge

Pressure relief lines with collecting line 

Acoustic enclosure 

Cylinder 

u

Rotors

Non-return valve 

Содержание MINK MM 1102 BV

Страница 1: ... Operating Instructions Vacuum Pumps Mink MM 1104 1144 1102 1142 BV ATEX Version Gas Tight Busch Produktions GmbH Schauinslandstr 1 79689 Maulburg Germany 0870141675 190709 Original instructions Modifications reserved ...

Страница 2: ...sposal 15 Troubleshooting 16 Spare Parts 19 Equipment Documentation Measurement and Safety Instrumentation 20 Overview 20 Version with Resistance Thermometer without Transmitter 20 Version with Resistance Thermometer and Transmitter 20 Pressure Switch indicator 21 Documentation Resistance Thermometer 22 Documentation Temperature Transmitter 44 EU Declaration of Conformity 54 Technichal Data 55 Ver...

Страница 3: ...ion the approval is valid only together with certain standard or optional components or is limited by the use of certain optional components as described below and in the chapter Operational Options Use of Optionally Available Equipment page 4 The classification on the vacuum pump is to be read as follows interpretations of equipment categories and zones for information only the relevant laws dire...

Страница 4: ...us operation 100 percent duty Max permissible number of startings per hour 12 The vacuum pump is ultimate pressure proof The minimum allowed intake pressure is to be read from the nameplate of the vacuum pump By means of process control it must be made sure that the minimum allowed intake pressure will not be underrun Under very restricted conditions page 4 Operation with Vacuum Relief Valve Ambie...

Страница 5: ...d media and operational limits page 3 Product Description and the installation prerequisites page 6 Installation Prerequisites of the vacuum pump shall be observed both by the manufacturer of the machinery into which the vacuum pump is to be incorporated and by the operator The maintenance instructions shall be observed In particular the intended use in potentially explosive areas i e either insid...

Страница 6: ...rve the vacuum pump immediately In case of favourable ambient conditions conserve the vacuum pump if a storage of more than 3 months is scheduled Make sure that all ports are firmly closed seal all ports that are not sealed with PTFE tape gaskets or o rings with adhesive tape Note VCI stands for volatile corrosion inhibitor VCI products film paper cardboard foam evaporate a substance that condense...

Страница 7: ... in air Make sure that the pipe is made from electrically conductive material and equipped with an equipotential bonding connection execution according to EN 61241 14 or equivalent national or local regulations Make sure that the pipe will cause no stress on the vacuum pump s connection if necessary use an expansion joint Make sure that the line size of the suction line over the entire length is a...

Страница 8: ... with pressure monitoring at the gas outlet optional Execute the interface for the pressure switch indicator in the system control according to the safety concept page 5 Safety Concept and according to the instructions of the manufacturer page 20 Equipment Documentation Measurement and Safety Instrumentation Make sure that an earth point is available for connection to the equipotential bonding rai...

Страница 9: ...ing air inlets and outlets are not covered or obstructed and that the cooling air flow is not affected adversely in any other way Checking the Function of the Measurement and Safety Instrumentation version with temperature monitoring only Make sure that the vacuum pump aspirates inert gases and that there are no potentially explosive atmospheres in the environment Open the lid of the temperature m...

Страница 10: ...the data given on the nameplate of the drive motor This requires a separate consideration of the conveyed gas air or dust air mixtures on the one side and the environment of the vacuum pump on the other On the nameplate of the vacuum pump the classification with regard to the conveyed gas air or dust air mixtures is marked with an inside while the classification with regard to the environment is m...

Страница 11: ...pressure 200 hPa mbar to be present at the gas discharge q at any operating point unless specified otherwise on the nameplate of the vacuum pump The pressure switch indicator optional is to be integrated into the system control such that the maintenance of the permitted pressure range will be monitored If the pressure gets outside this range the system control must automatically shut down the vacu...

Страница 12: ...ery 6 Months Every 3 Months Make sure that the vacuum pump is shut down and locked against inadvertent start up Check the level of the synchronising gear oil The level shall be slightly above the middle of the sight glass f The level of the synchronising gear should stay constant over the lifetime of the oil If the level does fall the gear is leaky and the vacuum pump requires repair Busch service...

Страница 13: ...nd equipotential bonding Make sure that the earthing cable on the air filter housing before the vacuum relief valve is undamaged resistance check Every Year Make sure that the vacuum pump is shut down and locked against inadvertent start up In case an inlet air filter l is installed Replace the inlet air filter l Check the inlet screen clean if necessary Version with vacuum relief valve with inlet...

Страница 14: ...ansmitter as shown in the sketch the cable connected to pin 5 compensates the cable resistance Switch on the vacuum pump Increase the ohmic resistance to the resistance at shutdown temperature according to the Equipment Documentation Measurement and Safety Instrumentation page 20 Make sure that an alarm is released in the system control and the vacuum pump is shut down automatically Decrease the o...

Страница 15: ...Dispose of the used oil in compliance with applicable regulations Dispose of the vacuum pump as scrap metal WARNING Improper work on the vacuum pump puts the operating safety at risk Risk of explosion Approval for operation will be void Any dismantling of the vacuum pump that is beyond of what is described in this manual must be done by specially trained Busch service personnel only DANGER In case...

Страница 16: ...ve disk of the inlet non return valve is stuck in closed or partially open position Disassemble the inlet clean the screen and the valve v as required and reassemble Internal parts are worn or damaged Repair the vacuum pump Busch service The gas conveyed by the vacuum pump smells displeasing Process components evaporating under vacuum Check the process if applicable WARNING Vacuum pump for use in ...

Страница 17: ...suction line is equipped with a screen If necessary additionally provide a filter Corrosion in the vacuum pump from remaining condensate Repair the vacuum pump Busch service Check the process Observe the chapter Conveying Condensable Vapours page 12 The vacuum pump was run in the wrong direction Repair the vacuum pump Busch service When connecting the vacuum pump make sure the vacuum pump will run...

Страница 18: ...l panel in the control room that the temperature monitoring has tripped permissible temperature at the outlet of the stage has been exceeded The vacuum pump is shut down Insufficient air ventilation Make sure that the cooling of the vacuum pump is not impended by dust dirt Clean the fan cowlings the fan wheels the ventilation grilles and the cooling fins Install the vacuum pump in a narrow space o...

Страница 19: ...rd Lionel Bertrand Boisbriand Montréal Québec J7H 1N7 Tel 450 435 6899 Fax 450 430 5132 Your point of contact for service and spare parts in Australia Busch Australia Pty Ltd 30 Lakeside Drive Broadmeadows Vic 3047 Tel 03 93 55 06 00 Fax 03 93 55 06 99 Your point of contact for service and spare parts in New Zealand Busch New Zealand Ltd Unit D Arrenway Drive Albany Auckland 1311 P O Box 302696 No...

Страница 20: ...it certified intrinsically safe electric circuit Ui 30 V Pi 800 mW Ii 120 mA Dokcumentation Operating instructions Resistance thermometers page 22 Documentation Resistance Thermometer Operating Instructions Temperature Transmitter page 44 Documentation Temperature Transmitter Temperatures resistances currents presets Temperature Resistance Current Under measurement range sensor short circuit 3 6 m...

Страница 21: ...principle customer specific adjustment Fast adjustment on Behaviour of signal output oFF More installation notes The pressure switch indicator is to be integrated into the system control such that the maintenance of the permitted pressure range will be monitored If the pressure gets outside this range the system control must automatically shut down the vacuum pump ambient pressure 200 hPa mbar unl...

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Страница 54: ...trical and electronic equipment and following the standards Standard Title of the Standard EN ISO 12100 2010 Safety of machinery Basic concepts General principles for design Risk assessment and risk reduction EN ISO 13857 2008 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Sa...

Страница 55: ...ic 0 85 see nameplate 1 5 60 1 7 1800 75 70 MM 1144 BV 50 1 8 1500 78 66 2 2 60 2 4 1800 96 70 190 MM 1102 BV 50 2 8 3000 105 75 180 3 0 190 60 3 5 3600 135 79 MM 1142 BV 50 3 5 3000 140 75 180 3 5 195 60 4 8 3600 175 79 MM 1100 BV 50 60 3 0 600 3600 max 135 190 MM 1140 BV 4 0 max 175 200 Version with Ex motor Type Frequency Hz Motor nominal rating kW Nominal speed min 1 Nominal suction capacity m...

Страница 56: ...0 e mail sales busch ie Israel Busch Israel Ltd 1 Mevo Sivan Street Qiryat Gat 82022 Israel Tel 972 0 8 6810485 Fax 972 0 8 6810486 e mail service_sales busch co il Italy Busch Italia S r l Via Ettore Majorana 16 20054 Nova Milanese Tel 39 0362 370 91 Fax 39 0362 370 999 e mail info busch it Japan Nippon Busch K K 1 23 33 Megumigaoka Hiratsuka City Kanagawa Japan 259 1220 Tel 81 463 50 4000 Fax 81...

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