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MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 

0870141675 / 

190709

 

page 11 

  II 2G IIB3 TX = in the process gas explosive atmosphere 

consisting of a mixture with air of flammable substances in the form 
of gas likely to occur in normal operation occasionally; 
if the process gas contains dust, also if the dust is not combustible, 
the use of a special ATEX-inlet air filter (with equipotential bonding) 
is required; temperature monitoring is required (resistance 
thermometer and temperature-transmitter in standard scope of 
delivery);

 

II 3G IIB3 TX = in the process gas explosive atmosphere consisting 
of a mixture with air of flammable substances in the form of gas not 
likely to occur in normal operation but, if it does occur, will persist for 
a short period only; 
if the process gas contains dust, also if the dust is not combustible, 
the use of a special ATEX-inlet air filter (with equipotential bonding) 
is required; temperature monitoring is required (resistance 
thermometer and temperature-transmitter in standard scope of 
delivery); 

  II 3D TX °C  = in the process gas explosive atmosphere in the 

form of a cloud of combustible dust in air not likely to occur in normal 
operation but, if it does occur, will persist for a short period only; 
the use of the special ATEX-inlet air filter (with equipotential 
bonding) is required; 

  outside = in this line classification for explosive atmosphere in 

the environment of the vacuum pump 

  II 2G IIB3 TX = in the environment explosive atmosphere 

consisting of a mixture with air of flammable substances in the form 
of gas, vapour or mist likely to occur in normal operation 
occasionally; temperature monitoring is required (resistance 
thermometer and temperature-transmitter in standard scope of 
delivery); sufficiently qualified ATEX-drive motor is required; 
II 3G IIB3 TX °C  = in the environment explosive atmosphere 
consisting of a mixture with air of flammable substances in the form 
of gas, vapour or mist not likely to occur in normal operation but, if it 
does occur, will persist for a short period only; temperature 
monitoring is required (resistance thermometer and temperature-
transmitter in standard scope of delivery); sufficiently qualified 
ATEX-drive motor is required 

  II 2D TX °C  = in the environment explosive atmosphere in the 

form of a cloud of combustible dust in air likely to occur in normal 
operation occasionally; temperature monitoring is required 
(resistance thermometer and temperature-transmitter in standard 
scope of delivery); sufficiently qualified ATEX-drive motor is 
required; 
II 3D TX °C  = in the environment explosive atmosphere in the form 
of a cloud of combustible dust in air not likely to occur in normal 
operation but, if it does occur, will persist for a short period only; 
temperature monitoring is required (resistance thermometer and 
temperature-transmitter in standard scope of delivery); sufficiently 
qualified ATEX-drive motor is required 

The vacuum pump is equipped with pressure relief lines (r) between 
the pump stage and the gas discharge (q). The pressure relief lines 
and shaft seal rings safeguard that no process gases will escape 
into the environment of the vacuum pump. 

The proper function of the vacuum pump requires ambient pressure 
+/-200* hPa (=mbar) to be present at the gas discharge (q) at any 
operating point. 
*unless specified otherwise on the nameplate of the vacuum pump.

The pressure switch/indicator (optional) is to be integrated into the 
system control such that the maintenance of the permitted pressure 
range will be monitored. If the pressure gets outside this range the 
system control must automatically shut down the vacuum pump. 

Standard-version: 

The gas shall be free from vapours that would condensate under 
the temperature and pressure conditions inside the vacuum 
pump. 

Version “Aqua”: 

The vacuum pump features the corrosion protection coating 
CPC and is capable of conveying water vapour (

➔ 

page 12: 

Conveying Condensable Vapours). Conveyance of other 
vapours shall be agreed upon with Busch. Conveyance of water 

or other liquids in liquid phase increases the power consumption 
and shall therefore be avoided (risk of drive overload). 

The vacuum pump is thermally suitable for continuous operation 
(100 percent duty). 

Max. permissible number of startings per hour: 12 

The vacuum pump is ultimate pressure proof. 

The minimum allowed intake pressure is to be read from the 
nameplate of the vacuum pump. By means of process control it must 
be made sure that the minimum allowed intake pressure will not be 
underrun. Under very restricted conditions (

➔ 

page 4: Operation 

with Vacuum Relief Valve / Ambient Air Valve) the use of a vacuum 
relief valve (optional) with inlet air filter and equipotential bonding (if 
required) is permitted. 

The vacuum pump is not absolutely gas tight. In case of conveying 
air in new conditions of the vacuum pump the leakage rate amounts 
to 0.1 hPa l/s at 250 mbar suction pressure. Due to illegal pressures 
at the gas connections, worn shaft seal rings or clogged pressure 
relief lines this leakage rate can rise considerably. Make sure that 
the installation space or location is vented such that in case of 
conveying media which are dangerous to health no impermissible 
accumulation of conveyed media in the environment of the vacuum 
pump will occur. The installation space or location must be vented 
sufficiently. 

The approval for use in potentially explosive atmospheres is 
valid for the vacuum pump together with the described 
measurement and safety equipment. The approval is void if the 
system is altered or if the scheduled maintenance is not 
complied with. Maintenance must be performed by specifically 
instructed personnel only. 

Make sure that all provided covers, guards, hoods etc. remain
mounted

Make sure that protective devices will not be disabled

Make sure that cooling air inlets and outlets will not be covered
or obstructed and that the cooling air flow will not be affected
adversely in any other way

Make sure that the installation prerequisites (

➔ 

page 6:

Installation Prerequisites) are complied with and will remain
complied with, particularly that a sufficient cooling will be
ensured

 CAUTION 

The vacuum pump emits noise of high intensity in a narrow 
band. 

Risk of damage to the hearing. 

Persons staying in the vicinity of a non noise insulated vacuum 
pump over extended periods shall wear ear protection. 

 CAUTION 

During operation the surface of the vacuum pump may reach 
temperatures of more than 70 °C.  

Risk of burns! 

The vacuum pump shall be protected against contact during 
operation, it shall cool down prior to a required contact or heat 
protection gloves shall be worn. 

Содержание MINK MM 1102 BV

Страница 1: ... Operating Instructions Vacuum Pumps Mink MM 1104 1144 1102 1142 BV ATEX Version Gas Tight Busch Produktions GmbH Schauinslandstr 1 79689 Maulburg Germany 0870141675 190709 Original instructions Modifications reserved ...

Страница 2: ...sposal 15 Troubleshooting 16 Spare Parts 19 Equipment Documentation Measurement and Safety Instrumentation 20 Overview 20 Version with Resistance Thermometer without Transmitter 20 Version with Resistance Thermometer and Transmitter 20 Pressure Switch indicator 21 Documentation Resistance Thermometer 22 Documentation Temperature Transmitter 44 EU Declaration of Conformity 54 Technichal Data 55 Ver...

Страница 3: ...ion the approval is valid only together with certain standard or optional components or is limited by the use of certain optional components as described below and in the chapter Operational Options Use of Optionally Available Equipment page 4 The classification on the vacuum pump is to be read as follows interpretations of equipment categories and zones for information only the relevant laws dire...

Страница 4: ...us operation 100 percent duty Max permissible number of startings per hour 12 The vacuum pump is ultimate pressure proof The minimum allowed intake pressure is to be read from the nameplate of the vacuum pump By means of process control it must be made sure that the minimum allowed intake pressure will not be underrun Under very restricted conditions page 4 Operation with Vacuum Relief Valve Ambie...

Страница 5: ...d media and operational limits page 3 Product Description and the installation prerequisites page 6 Installation Prerequisites of the vacuum pump shall be observed both by the manufacturer of the machinery into which the vacuum pump is to be incorporated and by the operator The maintenance instructions shall be observed In particular the intended use in potentially explosive areas i e either insid...

Страница 6: ...rve the vacuum pump immediately In case of favourable ambient conditions conserve the vacuum pump if a storage of more than 3 months is scheduled Make sure that all ports are firmly closed seal all ports that are not sealed with PTFE tape gaskets or o rings with adhesive tape Note VCI stands for volatile corrosion inhibitor VCI products film paper cardboard foam evaporate a substance that condense...

Страница 7: ... in air Make sure that the pipe is made from electrically conductive material and equipped with an equipotential bonding connection execution according to EN 61241 14 or equivalent national or local regulations Make sure that the pipe will cause no stress on the vacuum pump s connection if necessary use an expansion joint Make sure that the line size of the suction line over the entire length is a...

Страница 8: ... with pressure monitoring at the gas outlet optional Execute the interface for the pressure switch indicator in the system control according to the safety concept page 5 Safety Concept and according to the instructions of the manufacturer page 20 Equipment Documentation Measurement and Safety Instrumentation Make sure that an earth point is available for connection to the equipotential bonding rai...

Страница 9: ...ing air inlets and outlets are not covered or obstructed and that the cooling air flow is not affected adversely in any other way Checking the Function of the Measurement and Safety Instrumentation version with temperature monitoring only Make sure that the vacuum pump aspirates inert gases and that there are no potentially explosive atmospheres in the environment Open the lid of the temperature m...

Страница 10: ...the data given on the nameplate of the drive motor This requires a separate consideration of the conveyed gas air or dust air mixtures on the one side and the environment of the vacuum pump on the other On the nameplate of the vacuum pump the classification with regard to the conveyed gas air or dust air mixtures is marked with an inside while the classification with regard to the environment is m...

Страница 11: ...pressure 200 hPa mbar to be present at the gas discharge q at any operating point unless specified otherwise on the nameplate of the vacuum pump The pressure switch indicator optional is to be integrated into the system control such that the maintenance of the permitted pressure range will be monitored If the pressure gets outside this range the system control must automatically shut down the vacu...

Страница 12: ...ery 6 Months Every 3 Months Make sure that the vacuum pump is shut down and locked against inadvertent start up Check the level of the synchronising gear oil The level shall be slightly above the middle of the sight glass f The level of the synchronising gear should stay constant over the lifetime of the oil If the level does fall the gear is leaky and the vacuum pump requires repair Busch service...

Страница 13: ...nd equipotential bonding Make sure that the earthing cable on the air filter housing before the vacuum relief valve is undamaged resistance check Every Year Make sure that the vacuum pump is shut down and locked against inadvertent start up In case an inlet air filter l is installed Replace the inlet air filter l Check the inlet screen clean if necessary Version with vacuum relief valve with inlet...

Страница 14: ...ansmitter as shown in the sketch the cable connected to pin 5 compensates the cable resistance Switch on the vacuum pump Increase the ohmic resistance to the resistance at shutdown temperature according to the Equipment Documentation Measurement and Safety Instrumentation page 20 Make sure that an alarm is released in the system control and the vacuum pump is shut down automatically Decrease the o...

Страница 15: ...Dispose of the used oil in compliance with applicable regulations Dispose of the vacuum pump as scrap metal WARNING Improper work on the vacuum pump puts the operating safety at risk Risk of explosion Approval for operation will be void Any dismantling of the vacuum pump that is beyond of what is described in this manual must be done by specially trained Busch service personnel only DANGER In case...

Страница 16: ...ve disk of the inlet non return valve is stuck in closed or partially open position Disassemble the inlet clean the screen and the valve v as required and reassemble Internal parts are worn or damaged Repair the vacuum pump Busch service The gas conveyed by the vacuum pump smells displeasing Process components evaporating under vacuum Check the process if applicable WARNING Vacuum pump for use in ...

Страница 17: ...suction line is equipped with a screen If necessary additionally provide a filter Corrosion in the vacuum pump from remaining condensate Repair the vacuum pump Busch service Check the process Observe the chapter Conveying Condensable Vapours page 12 The vacuum pump was run in the wrong direction Repair the vacuum pump Busch service When connecting the vacuum pump make sure the vacuum pump will run...

Страница 18: ...l panel in the control room that the temperature monitoring has tripped permissible temperature at the outlet of the stage has been exceeded The vacuum pump is shut down Insufficient air ventilation Make sure that the cooling of the vacuum pump is not impended by dust dirt Clean the fan cowlings the fan wheels the ventilation grilles and the cooling fins Install the vacuum pump in a narrow space o...

Страница 19: ...rd Lionel Bertrand Boisbriand Montréal Québec J7H 1N7 Tel 450 435 6899 Fax 450 430 5132 Your point of contact for service and spare parts in Australia Busch Australia Pty Ltd 30 Lakeside Drive Broadmeadows Vic 3047 Tel 03 93 55 06 00 Fax 03 93 55 06 99 Your point of contact for service and spare parts in New Zealand Busch New Zealand Ltd Unit D Arrenway Drive Albany Auckland 1311 P O Box 302696 No...

Страница 20: ...it certified intrinsically safe electric circuit Ui 30 V Pi 800 mW Ii 120 mA Dokcumentation Operating instructions Resistance thermometers page 22 Documentation Resistance Thermometer Operating Instructions Temperature Transmitter page 44 Documentation Temperature Transmitter Temperatures resistances currents presets Temperature Resistance Current Under measurement range sensor short circuit 3 6 m...

Страница 21: ...principle customer specific adjustment Fast adjustment on Behaviour of signal output oFF More installation notes The pressure switch indicator is to be integrated into the system control such that the maintenance of the permitted pressure range will be monitored If the pressure gets outside this range the system control must automatically shut down the vacuum pump ambient pressure 200 hPa mbar unl...

Страница 22: ...MM 1104 1144 1102 1142 B V ATEX Version Gas Tight page 22 0870141675 190709 Documentation Resistance Thermometer ...

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Страница 54: ...trical and electronic equipment and following the standards Standard Title of the Standard EN ISO 12100 2010 Safety of machinery Basic concepts General principles for design Risk assessment and risk reduction EN ISO 13857 2008 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Sa...

Страница 55: ...ic 0 85 see nameplate 1 5 60 1 7 1800 75 70 MM 1144 BV 50 1 8 1500 78 66 2 2 60 2 4 1800 96 70 190 MM 1102 BV 50 2 8 3000 105 75 180 3 0 190 60 3 5 3600 135 79 MM 1142 BV 50 3 5 3000 140 75 180 3 5 195 60 4 8 3600 175 79 MM 1100 BV 50 60 3 0 600 3600 max 135 190 MM 1140 BV 4 0 max 175 200 Version with Ex motor Type Frequency Hz Motor nominal rating kW Nominal speed min 1 Nominal suction capacity m...

Страница 56: ...0 e mail sales busch ie Israel Busch Israel Ltd 1 Mevo Sivan Street Qiryat Gat 82022 Israel Tel 972 0 8 6810485 Fax 972 0 8 6810486 e mail service_sales busch co il Italy Busch Italia S r l Via Ettore Majorana 16 20054 Nova Milanese Tel 39 0362 370 91 Fax 39 0362 370 999 e mail info busch it Japan Nippon Busch K K 1 23 33 Megumigaoka Hiratsuka City Kanagawa Japan 259 1220 Tel 81 463 50 4000 Fax 81...

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