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Product description

Use

The COBRA BC vacuum pumps are designed for use in the field of
microelectronics and similar industries.

They can be used to suck gases and gas mixtures.

WARNING

When using toxic, inflammable and/ or explosive gases, make sure
that the system corresponds in design to applicable local and na-
tional safety regulations and that all applicable safety measures are
followed.
All product-specific safety regulations must be observed.

Solid particles must not get into the vacuum pump. Procedural errors
can result in the pump sucking in a certain quantity of liquid. If the
pump has sucked in liquid, a short drying time is necessary at the end
of the procedure.

The allowed maximum inlet gas temperature depends on the inlet pres-
sure and the type of gas: the lower the inlet pressure (Pa), the higher
the drawn gas temperature (TGas) can be.

The following indicative values for air can be considered:

– Pa > 50 mbar, TGas < 80°C
– Pa < 50 mbar, TGas < 200°C

The vacuum pump is intended for use in a potentially non-explosive
environment.

As far as temperature is concerned, the vacuum pump is suitable for
evacuation of a 300 liters tank. The vacuum pump is not suitable for
continuous duty at a pressure more or equal than 150 (hPa) mbar.
Caution, the operating cycle of 150 (hPa) mbar must not exceed more
than 5 min.
For other applications, contact your Busch representative.
- Maximum inlet pressure: 1 bar (abs).
- With pump running at full speed, do not expose to inlet pressure
> 300 (hPa) mbar.

The vacuum pump is tight down to ultimate pressure.

Operating principle

The COBRA BC 0200 F vacuum pumps are COBRA NW screw vacuum
pumps with cooling water and nitrogen circuits.

The COBRA NW screw vacuum pumps operate according to the prin-
ciple of screw pumps. Two parallel screws (5) rotate in opposite direc-
tions in the pump body. Entering gases are trapped between the flights

Product description

BC 0200 F

Page 5

0870767417 (En)

DP

PSA

OSG

Cooling water inlet

Nitrogen inlet

Cooling water outlet

CWR

NRV

TS

MOT

TSA

CWM

DGF

DGR 2

DGR 1

VFD

Process gas inlet

Process gas outlet

1

2

3

5

6

4

4

1

Inlet

2

Discharge

3

Oil

4

Cooling water

5

Screw rotors

6

Temperature switch (motor)

CWR Cooling water regulating valve
DGR 1 Regulating valve, dilution gas
DGR 2 Regulating valve, dilution gas
DGF Nitrogen flow meter, dilution gas
NRV Nitrogen regulating valve
OSG Oil level indicator
CWM Cooling water flow meter
PSA Pressure transmitter
TSA Temperature sensor PT100
MOT Motor
TS Temperature switch (motor)
VFD Variable frequency drive

Содержание COBRA BC 0200 F

Страница 1: ...Instructions Screw Vacuum Pumps COBRA BC 0200 F Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870767417 190605 Original instructions Subj...

Страница 2: ...tions on operation 14 Application 14 Switching the vacuum pump on off 15 First start up of the system 15 Switching the system off 15 Maintenance 15 Maintenance program 16 Weekly 16 Monthly 16 Yearly 1...

Страница 3: ...racket OFP Oil filler plug OSG Oil sight glass PS Discharge pressure switch CAO Extracting ventilator CPC PLC connection ES Emergency stop button EMO MB On Off switch Main circuit breaker RC LCD DGF D...

Страница 4: ...BC 0200 F Page 4 0870767417 En MB CPC DPS DGF DGR2 DGR1 PSA TS CWR CWM VFD...

Страница 5: ...not suitable for continuous duty at a pressure more or equal than 150 hPa mbar Caution the operating cycle of 150 hPa mbar must not exceed more than 5 min For other applications contact your Busch rep...

Страница 6: ...valve optional at the exhaust traps the condensate in the pump when the pump is switched off The LCD controller processes the data of the sensors see chapter Communication with the equipment as follo...

Страница 7: ...ntact exceed the limits in Table A5 1 of Appendix 5 SEMI S2 guideline Lock Out Tag Out procedure Type 1 of electrical work l Stop the pump with the remote control or with the stop button press on STOP...

Страница 8: ...ie the contactors open and remove power to motor S Cooling water flow low Water flowmeter B2 Depends on alarm function set in the PLC for water flow Set at factory General Stop ie the contactors open...

Страница 9: ...aws Appliance after warehousing Prior to reoperate a vacuum pump which remained outside the buiding for a certain period of time make sure to let it stand at ambient tempe rature in a room for a whole...

Страница 10: ...l must be disposed of in accordance with local and national regulations This handbook is contained in the delivery package Storage Temporary storage l Make sure that the intake and exhaust flanges are...

Страница 11: ...by the adjustment stroke 15 mm of the four machine foots l Make sure that the four rollers do not touch the ground NOTE In order to ensure the fixation of the pump to the ground it is possible to use...

Страница 12: ...nnection diameter 3 8 NPT Nitrogen connection The nitrogen is connected with a pipe leakproof against oxygen Connection diameter 1 4 NPT Electrical connection Checks l Make sure that the regulations o...

Страница 13: ...e installation handbook is of informative nature only Check the oil level with the help of the oil sight glass OSG on the vacuum pump CAUTION Before you change the type of oil make sure that the new t...

Страница 14: ...tain quantity of liquid If the pump has sucked in liquid a short drying time is necessary at the end of the procedure The allowed maximum inlet gas temperature depends on the inlet pres sure and the t...

Страница 15: ...minated with foreign materials that are dangerous to health the oil and condensates will also be contaminated These foreign materials can infiltrate the pores recesses and other internal spaces of the...

Страница 16: ...essary l Check the seals and replace if necessary l Check the intake and discharge lines and clean or replace if necessary Every 16 000 hours of operation at the latest after 4 years l Drain the oil s...

Страница 17: ...the sealing washer of the magnetic plug is not damaged replace it if necessary l Refit the magnetic plug and tighten up l Make sure that the sealing washer on the drain plug is undamaged and correctly...

Страница 18: ...that the various protective elements stoppers or adhesive tapes have been removed l Switch on the vacuum pump by following the procedure described in the chapter Installation and start up Dismantling...

Страница 19: ...ntaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check...

Страница 20: ...Nominal motor speed min 1 4570 Noise level EN ISO 2151 dB A 60 Ambient temperature C F 10 40 32 104 Maximal counter pressure Discharge bar 0 2 Cooling water requirement l min min 2 0 Cooling water pr...

Страница 21: ...and electronic equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machi...

Страница 22: ...Note...

Страница 23: ...Note...

Страница 24: ...myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam Technolo...

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