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Installation and start-up

Necessary installation instructions

CAUTION

If the necessary installation instructions are not followed and parti-
cularly in the case of inadequate cooling:

Risk of damage to and total destruction of the vacuum pump and its
components!

Risk of personal injury!

The necessary installation instructions must be followed.

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Make sure that the integration of the vacuum pump in its new
environment complies with the safety regulations according to the
Machinery Directive 2006/ 42/ EC (regarding the responsibility of
the manufacturer of the system in which the vacuum pump is to be
integrated, see information in the Declaration of Conformity).

WARNING

Local regulations regarding the motors and electric control ele-
ments must be observed when installing the pump in potentially
explosive environments. Make sure before start-up that all safety
measures have been followed.

Installation site and installation

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Make sure that the environment of the vacuum pump is not
potentially explosive

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Make sure that the following ambient conditions are fulfilled:

Ambient temperature: 10 ... 40 °C (50 ... 104 °F)

Ambient pressure: atmosphere

Humidity range: 20 to 95%

Altitude: up to 1000 m

CAUTION

In case of high ambient temperature, extract the air between the
machine panel and pumps casings by connecting on ventilating ex-
tractor (CAO) to the casing vent of min. 30 m

3

/h.

Do not connect the ventilating extractor with any process gas
discharge.

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Make sure that the cooling water fulfills the following
requirements:

Temperature: 10 - 20 °C

Water pressure: 2 - 5 bar (relative)

Approximate flow rate: 2 l/ min for the standard version

Water hardness: < 5° dGH

NOTE:

1° (german degree = 1° dGH) = 1,78° (french degree) = 1,25 e

(english degree) = 17,9 mg/kg CaCO3 (american hardness)

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Make sure that the cooling water is neutral and clean

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Make sure that the cooling water outlet is unpressurised

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Make sure that the nitrogen fulfills the following requirements:

Overpressure: 1,5 bar

Approximate flow rate: 0 - 50 l/ min

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Make sure that the ambient conditions correspond to the
protection class of the motor (according to nameplate)

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Make sure that the vacuum pump is placed on or fastened to a
horizontal surface

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Make sure that the vacuum pump is level

NOTE

: The levelling of the pump is facilitated by the adjustment stroke

(~15 mm) of the four machine foots.

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Make sure that the four rollers do not touch the ground

NOTE

: In order to ensure the fixation of the pump to the ground, it is

possible to use again the four yellow brackets that were removed at
the reception of the machine.

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Make sure that the vacuum pump is at least 1 m away from any
wall to ensure good cooling

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Make sure that the vacuum pump is easily accessible and that the
selected installation site fulfills the requirements for assembly/
dismantling

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Make sure that no temperature-sensitive parts (for example, of
plastic, wood, cardboard, paper, electronic parts) come into
contact with the hot surfaces of the vacuum pump

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Make sure that the installation site or assembly area is ventilated in
such a way that adequate cooling of the vacuum pump is ensured

CAUTION

The surface temperature of the vacuum pump can exceed 50°C

when the vacuum pump is in operation.

Danger of burns!

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Make sure that no-one can touch the vacuum pump accidentally.
If necessary, attach safeguard

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Make sure that the oil sight glasses (OSG) are easily accessible

If oil changes are to be made on site:

u

Make sure that the oil drain and oil filler are easily accessible

Inlet connection

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Make sure that the protection that was attached to prevent
penetration of particles during transport has been removed before
the vacuum pump is connected to the vacuum line

CAUTION

Do not put hands into the inlet aperture.

Risk of body damage !

CAUTION

The intake of liquids or solid particles can lead to the destruction of

the vacuum pump.

If the sucked gas contains dusts or solid foreign bodies:

u

Make sure that a filter or protective grating is installed at the
extraction point

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Make sure that the nominal diameter of the intake line is at least
equal to the diameter of the intake flange of the vacuum pump to
prevent a drop in the performance of the vacuum pump in the case
of a smaller cross-section

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Make sure that the vacuum pump is connected with leakproof lines

CAUTION

When the intake lines have been connected, make sure that the

system does not leak. Leakages of dangerous substances must be
prevented!

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Make sure that the intake lines are equipped with a shut-off device
upstream of the intake flange so that the flow of sucked gas can
be stopped

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Make sure that the intake lines do not exercise any force on the
intake flange. Mount bellows if necessary

BC 0200 F

Installation and start-up

0870767417 (En)

Page 11

Содержание COBRA BC 0200 F

Страница 1: ...Instructions Screw Vacuum Pumps COBRA BC 0200 F Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870767417 190605 Original instructions Subj...

Страница 2: ...tions on operation 14 Application 14 Switching the vacuum pump on off 15 First start up of the system 15 Switching the system off 15 Maintenance 15 Maintenance program 16 Weekly 16 Monthly 16 Yearly 1...

Страница 3: ...racket OFP Oil filler plug OSG Oil sight glass PS Discharge pressure switch CAO Extracting ventilator CPC PLC connection ES Emergency stop button EMO MB On Off switch Main circuit breaker RC LCD DGF D...

Страница 4: ...BC 0200 F Page 4 0870767417 En MB CPC DPS DGF DGR2 DGR1 PSA TS CWR CWM VFD...

Страница 5: ...not suitable for continuous duty at a pressure more or equal than 150 hPa mbar Caution the operating cycle of 150 hPa mbar must not exceed more than 5 min For other applications contact your Busch rep...

Страница 6: ...valve optional at the exhaust traps the condensate in the pump when the pump is switched off The LCD controller processes the data of the sensors see chapter Communication with the equipment as follo...

Страница 7: ...ntact exceed the limits in Table A5 1 of Appendix 5 SEMI S2 guideline Lock Out Tag Out procedure Type 1 of electrical work l Stop the pump with the remote control or with the stop button press on STOP...

Страница 8: ...ie the contactors open and remove power to motor S Cooling water flow low Water flowmeter B2 Depends on alarm function set in the PLC for water flow Set at factory General Stop ie the contactors open...

Страница 9: ...aws Appliance after warehousing Prior to reoperate a vacuum pump which remained outside the buiding for a certain period of time make sure to let it stand at ambient tempe rature in a room for a whole...

Страница 10: ...l must be disposed of in accordance with local and national regulations This handbook is contained in the delivery package Storage Temporary storage l Make sure that the intake and exhaust flanges are...

Страница 11: ...by the adjustment stroke 15 mm of the four machine foots l Make sure that the four rollers do not touch the ground NOTE In order to ensure the fixation of the pump to the ground it is possible to use...

Страница 12: ...nnection diameter 3 8 NPT Nitrogen connection The nitrogen is connected with a pipe leakproof against oxygen Connection diameter 1 4 NPT Electrical connection Checks l Make sure that the regulations o...

Страница 13: ...e installation handbook is of informative nature only Check the oil level with the help of the oil sight glass OSG on the vacuum pump CAUTION Before you change the type of oil make sure that the new t...

Страница 14: ...tain quantity of liquid If the pump has sucked in liquid a short drying time is necessary at the end of the procedure The allowed maximum inlet gas temperature depends on the inlet pres sure and the t...

Страница 15: ...minated with foreign materials that are dangerous to health the oil and condensates will also be contaminated These foreign materials can infiltrate the pores recesses and other internal spaces of the...

Страница 16: ...essary l Check the seals and replace if necessary l Check the intake and discharge lines and clean or replace if necessary Every 16 000 hours of operation at the latest after 4 years l Drain the oil s...

Страница 17: ...the sealing washer of the magnetic plug is not damaged replace it if necessary l Refit the magnetic plug and tighten up l Make sure that the sealing washer on the drain plug is undamaged and correctly...

Страница 18: ...that the various protective elements stoppers or adhesive tapes have been removed l Switch on the vacuum pump by following the procedure described in the chapter Installation and start up Dismantling...

Страница 19: ...ntaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check...

Страница 20: ...Nominal motor speed min 1 4570 Noise level EN ISO 2151 dB A 60 Ambient temperature C F 10 40 32 104 Maximal counter pressure Discharge bar 0 2 Cooling water requirement l min min 2 0 Cooling water pr...

Страница 21: ...and electronic equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machi...

Страница 22: ...Note...

Страница 23: ...Note...

Страница 24: ...myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam Technolo...

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