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Gas Analysis

Installation and Operation Instructions

Original instructions

Sample gas pumps

P1.3

BE420023
03/2020

Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen

Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20

E-Mail: [email protected]

Internet: www.buehler-technologies.com

Содержание P1.3

Страница 1: ...tions Original instructions Sample gas pumps P1 3 BE420023 03 2020 B hler Technologies GmbH Harkortstr 29 D 40880 Ratingen Tel 49 0 21 02 49 89 0 Fax 49 0 21 02 49 89 20 E Mail analyse buehler technol...

Страница 2: ...this instruction carefully prior to installation and or use Pay at tention particularly to all advises and safety instructions to prevent in juries B hler Technologies can not be held responsible for...

Страница 3: ...5 1 Switching on the sample gas pump 17 5 2 Operating the sample gas pump 17 6 Maintenance 18 6 1 Maintenance plan 19 6 2 Inspecting the bellow 20 6 3 Replacing the inlet and outlet valves 20 6 4 Rep...

Страница 4: ...cooler analyser filter flow regulator etc to ensure compliance with the tem perature classes The P1 3 sample gas pump is not suitable for liquids It may be operated at an ambient temperature range fr...

Страница 5: ...a certain feature 42 xx x x x 1 x x x 00 Product feature Basic model 30 P1 3 ATEX IECEx US Canada Motor voltage 1 230 V 50 Hz 0 48 A 2 115 V 60 Hz 0 84 A 3 12 V DC 1 55 A on request 4 24 V DC 0 8 A Pu...

Страница 6: ...ory installed 1 7 Product description The sample gas pumps are intended exclusively for the pumping of gaseous media They are not suitable for liquids Please observe the information at the end of thes...

Страница 7: ...condensate can form in the pipelines and in the pump body In such cases the pump body must be mounted in a hanging position see point Conversion to pump body pointing down NOTICE Never use sample gas...

Страница 8: ...e right to change performance specific ation or technical data without prior notice Please keep these instructions for future reference Signal words for warnings DANGER Signal word for an imminent dan...

Страница 9: ...perating instructions are available and observed The permissible data and operating conditions are observed Protective devices are used and mandatory maintenance is performed Legal regulations are obs...

Страница 10: ...perature Correlation between medium temperature and temperature classes is given in chapter Technical data Observe maximum temperature classes T4 T3 for the pumps and the allowed ambient temperatures...

Страница 11: ...at a temperat ure of 20 C to 40 C Outdoor storage is forbidden As a matter of principle the operator must regard all applicable standards according prevention of damage due to lightning which may oth...

Страница 12: ...nances The operator is responsible to mount the pump in a way that vibrations and resonance do not cause premature failure resulting in creating an effective ignition source The installation and the c...

Страница 13: ...using a sample gas pump with housing type P1 3E the required spacing between the housing and back wall is 50 mm This is based on the minimum required bend in the connection line The specific mounting...

Страница 14: ...remove the 4 Torx screws M4x6 on the console Torx T20 Carefully turn the pump unit 180 Then reinstall the 4 Torx screws and tighten to 3 Nm Before tightening the screws be sure the pump unit is center...

Страница 15: ...ing preventive maintenance according to the maintenance plan a crack in the bellows is a rare malfunction but cannot be completely eliminated NOTICE If the bellow cracked turn the pump off immediately...

Страница 16: ...osion hazard Do not connect or disconnect equipment when a flammable or combustible atmosphere is present WARNING Hazardous electrical voltage The device must be installed by trained staff only WARNIN...

Страница 17: ...nected to the green yellow wire of the connection cable see Fig Electrical connection P1 3 pumps Select mains and protection earth cross section according to the rated current For the electrical conne...

Страница 18: ...ke sure to obey the allowed technical specifications and ambient conditions take spe cial attention to the media temperature with respect to temperature class T4 T3 These vary in addition to gas compo...

Страница 19: ...on pump type When switching the sample gas pump on make sure that no abnormal sounds or vibrations occur the flow rate is neither too low nor too high This would indicate a cracked bellow 5 2 Operati...

Страница 20: ...risk Damage of the device Secure the device against any sudden translocation during maintenance CAUTION Gas leakage The sample gas pump should not be dismantled under pressure CAUTION Use appropriate...

Страница 21: ...r particle filtration before the pump This will increase the service life considerably 6 1 Maintenance plan Component Duration in hours of operation Work to be carried out To be carried out by Screws...

Страница 22: ...s pump must be inspected regularly This is done by connecting a suitable shut off unit and a suitable vacuum pressure gauge ahead of the sample gas input see il lustration If during operation after cl...

Страница 23: ...on the bypass valve optional Loosen the two screws on the valve plate and carefully remove the entire unit Coat the new O ring with suitable O ring grease e g Fluoronox S90 2 and install in the spind...

Страница 24: ...de pending on the screw type The crank gear may now be removed from the motor shaft Before installing the replacement part remove any rust residue on the motor shaft and coat with non resinous oil Rei...

Страница 25: ...ive effect of the coating must not be derogated by abrasion or corrosive media and must be conserved in any case Refinishing or repainting is not allowed Do not use sharp or pointed tools Remove the t...

Страница 26: ...njury or damage to property a Switch off the device and disconnect it from the mains b Repair the fault immediately The device should not be turned on again before elim ination of the failure CAUTION...

Страница 27: ...lves 70 C 42 28 06 6 2 x 23 26 O ring bypass valve 90 09 39 8 28 Crankshaft assembly spare parts kit 42 28 06 5 6 7 8 9 10 Mounting bracket 42 28 06 0 43a Mounting bracket for housing version 42 28 06...

Страница 28: ...Dispose of parts so as not to endanger the health or environment Follow the laws in the country of use for disposing of elec tronic components and devices during disposal 26 B hler Technologies GmbH B...

Страница 29: ...0 2 0 0 0 H2SO4 Sulfuric acid 1 6 1 1 1 1 2 2 1 1 1 1 1 1 1 2 H2S Hydrosulphide 1 1 1 1 0 0 1 1 1 1 4 4 1 1 N2 Nitrogen 1 1 0 0 1 0 1 1 1 0 1 1 1 0 C6H5C2H3 Styrene 1 1 0 0 1 0 1 0 1 0 3 0 1 0 C6H5CH...

Страница 30: ...P1 3 10 User book Please make copies Maintained on Unit no Operating hours Remarks Signature 28 B hler Technologies GmbH BE420023 03 2020...

Страница 31: ...well as mounting bracket and vibration absorber are sold separately 11 2 Temperature classes Type of gas Maximum medium temperature Temperature class at installation site in gas path non flammable 50...

Страница 32: ...via blade receptacles without accessories Pump head rotated View A with accessories Version with built in bypass valve 11 6 Dimensions P1 3 24 V DC 12 V DC The P1 3 24 V DC 12 V DC sample gas pump may...

Страница 33: ...ions P1 3E all voltages The P1 3E sample gas pump may be connected by standard 3 m connecting cable without accessories Connection cable Pump head rotated with accessories 31 B hler Technologies GmbH...

Страница 34: ...ts Spare parts and assembly drawing 42 018 Z03 01 2 Certificates FM16Atex0018X IECEx FMG16 FM16CA0191X FM16US0414X Declaration of Conformity KX420013 RMA Decontamination statement 32 B hler Technologi...

Страница 35: ...DIN 915 M3x5 DIN 915 M3x5 19d Pumpenk rper PVDF pump head PVDF 8 St el Plunger 20a Befestigungsring mounting ring 9 Bearing Kugellager 20b Befestigungsring nur PVDF K rper mounting ring only PVDF hea...

Страница 36: ...ction of equipment intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in confidential report number 3057155 dated 11...

Страница 37: ...elf resetting thermal protection built into the motor Model Code Structure 4230abc1def00 P1 3 Sample Gas Pump a Motor voltage 1 2 3 or 4 b Pump head position 1 or 2 c Pump head material 1 2 3 or 4 d S...

Страница 38: ...e equipment against all applicable Directives in all applications This Certificate has been issued in accordance with FM Approvals Europe Ltd s ATEX Certification Scheme 17 Schedule Drawings A list of...

Страница 39: ...ge 1 of 4 Issue No 2 Certificate history Issue 1 2016 12 09 Issue 0 2016 04 11 Ex nA nC IIC T4 Gc 1 2 3 Approved for issue on behalf of the IECEx Certification Body Position Signature for printed vers...

Страница 40: ...x Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The equipment and any acceptable variations to it specified in the schedule of this certificate and the identified documents was...

Страница 41: ...the sample gas pump through screw in connections The P1 3 sample gas pumps are available as 12Vdc 24Vdc 115Vac 60Hz or 230Vac 50Hz The 115Vac and 230Vac sample gas pumps have internal self resetting...

Страница 42: ...te of Conformity Certificate No IECEx FMG 16 0012X Date of issue 2020 04 02 Page 4 of 4 Issue No 2 DETAILS OF CERTIFICATE CHANGES for issues 1 and above Addition of gas sample covers to the DC 12VDC a...

Страница 43: ...gen Germany 6 The examination and test results are recorded in confidential report number 3057155 dated 11th April 2016 7 FM Approvals LLC certifies that the equipment described has been found to comp...

Страница 44: ...gas circuits to the sample gas pump through screw in connections The P1 sample gas pumps are available as 12Vdc 24Vdc 115Vac 60Hz or 230Vac 50Hz The 115Vac and 230Vac sample gas pumps have internal se...

Страница 45: ...documentation has been kept by FM Approvals 16 1 8 Certificate History Details of the supplements to this certificate are described below Date Description 11th April 2016 Original Issue 9th December...

Страница 46: ...rmany 6 The examination and test results are recorded in confidential report number 3057155 dated 11th April 2016 7 FM Approvals LLC certifies that the equipment described has been found to comply wit...

Страница 47: ...user connects the gas circuits to the sample gas pump through screw in connections The P1 sample gas pumps are available as 12Vdc 24Vdc 115Vac 60Hz or 230Vac 50Hz The 115Vac and 230Vac sample gas pump...

Страница 48: ...by FM Approvals 16 1 8 Certificate History Details of the supplements to this certificate are described below Date Description 11th April 2016 Original Issue 9th December 2016 Supplement 1 Report Ref...

Страница 49: ...T4 T3 Gc Kennzeichnung unter Ber cksichtigung des elektrischen Explosionsschutzes Marking taking into account electrical explosion protection Zur Beurteilung der Konformit t gem Atex Richtlinie wurde...

Страница 50: ...aminated Ja kontaminiert mit Yes contaminated with explosiv explosive entz ndlich flammable brandf rdernd oxidizing komprimierte Gase compressed gases tzend caustic giftig Lebensgefahr poisonous risk...

Страница 51: ...rsetzen Sie vor der Inbetrieb nahme die Verkabelung wieder in den urspr nglichen Zustand Fragen Sie im Zweifel beim Hersteller nach weiteren Informationen Analysing defective assemblies is an essentia...

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