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BÜNOx 2+

1 Introduction

This quick guide will assist you in starting up the unit. Follow
the safety notices or injury to health or property damage may
occur. Carefully read the original operating instructions in-
cluding information on maintenance and troubleshooting
prior to startup. These are located on the included CD and on-
line at 

www.buehler-technologies.com

Please direct any questions to:

Bühler Technologies GmbH
Harkortstraße 29
40880 Ratingen
Germany

Tel.: +49 (0) 21 02 / 49 89-0
Fax: +49 (0) 21 02 / 49 89-20

These operating instructions are a part of the equipment. The
manufacturer reserves the right to change performance-, spe-
cification- or technical data without prior notice. Please keep
these instructions for future reference.

1.1 Intended Use

Burning fossil fuels in most cases requires monitoring the ac-
crued nitric oxides by law.

BÜNOx converters are suitable for use in gas analysis systems
for industrial applications. It allows for easy and cost-efficient
detection of significant NOx components (NO

x

 = NO + NO

2

) in

waste gas. Using exchangeable reactor cartridges the unit
converts 100 % of the NO

2

 content of sample gas to NO. This al-

lows for cost-efficient direct measurement of the gas compon-
ent NO

x

 = NO + NO

2

 and indirect measurement of NO

2

 using

conventional IR analysers.

One should generally note the BÜNOx converter is intended
for "cold gas conversion" (inlet dew point < 10 °C).

1.2 Improper use

The converters must not be used

• if failure or malfunction thereof jeopardises the safety

and health of individuals.

• in explosive areas,
• to pass flammable or explosive gasses, as well as
• at a sample gas dew point (inlet dew point) > 10 °C.

1.3 Contents

• Converter
• Product documentation
• Connection-/mounting accessories (optional)

2 Safety instructions

The equipment must be installed by a professional familiar
with the safety requirements and risks.

Be sure to observe the safety regulations and generally applic-
able rules of technology relevant for the installation site. Pre-
vent malfunctions and avoid personal injuries and property
damage.

The operator of the system must ensure:

• Safety notices and operating instructions are available

and observed,

• The respective national accident prevention regulations

are observed,

• The permissible data and operational conditions are

maintained,

• Safety guards are used and mandatory maintenance is

performed,

• Legal regulations are observed during disposal,
• compliance with national installation regulations.

DANGER

Electric voltage

Risk of electric shock

a) Disconnect all poles of the unit from the mains for any

maintenance on electric components.

b) Secure the equipment from accidental restarting.

c) The unit may only be opened by trained, competent per-

sonnel.

d) Ensure the correct voltages supply.

DANGER

Toxic, corrosive gases

The measuring gas led through the equipment can be hazard-
ous when breathing or touching it.

a) Check tightness of the measuring system before putting

it into operation.

b) Take care that harmful gases are exhausted to a save

place.

c) Before maintenance turn off the gas supply and make

sure that it cannot be turned on unintentionally.

d) Protect yourself during maintenance against toxic / cor-

rosive gases. Use suitable protective equipment.

DANGER

Potentially explosive atmosphere

Explosion hazard if used in hazardous areas.

The device is not suitable for operation in hazardous areas
with potentially explosive atmospheres.

Do not expose the device to combustible or explosive gas mix-
tures.

3 Technical description

The gas converter BÜNOx 2+ allows for detection of significant
NO

x

 components (NO + NO

2

). Sample gas is passed through

the exchangeable gas reactor cartridge for this purpose. A well
thermally insulated tubular furnace holding the exchange-
able reactor cartridge is located inside the housing. The spe-
cial tubular furnace closure with cartridge holder allowing for
quick and easy reactor cartridge changes is located on the
front panel.

The tubular furnace temperature can be adjusted via the
front panel keyboard for the controller. Please note the op-
timal Operating temperatures of the different cartridges:

11

Bühler Technologies GmbH

BX550019 ◦ 02/2020

Содержание BUNOx 2+

Страница 1: ...2020 Ref 998BX550019 Analysentechnik Kurzanleitung NOx Konverter deutsch 2 Brief Instructions NOx Converter english 11 Notice de montage Convertisseurs NOx fran ais 20 Gu a r pida Convertidor NOx espa...

Страница 2: ...Anbauzubeh r optional 2 Sicherheitshinweise Das Ger t darf nur von Fachpersonal installiert werden das mit den Sicherheitsanforderungen und den Risiken vertraut ist Beachten Sie unbedingt die f r den...

Страница 3: ...Ansteue rung m glich Eine Status LED auf der Frontplatte zeigt den gew hlten Betriebsmodus an Ein nachgeschalteter IR Analysator misst also entweder nur den NO Anteil des Gases Bypass Betrieb oder di...

Страница 4: ...Sch tzen Sie sich bei der Wartung vor giftigen tzenden Gasen Tragen Sie die entsprechende Schutzausr stung Bitte beachten Sie beim Anschluss der Gasleitungen an das Ger t Der Anschluss darf nur durch...

Страница 5: ...mit Magnetventilen Option starten im Bypass Betrieb Die entsprechende LED auf der Frontplatte leuchtet Im Display wird die installierte Software Version an gezeigt z B d101 3 Solange die Solltemperatu...

Страница 6: ...ASS leuchtet die LED CONVERSION NO2 NO leuchtet nicht Gleichzeitig wird am Statusausgang das ent sprechende Signal gesetzt Nur wenn der Bypass Betrieb ber das Men eingeschaltet wurde wechselt das Disp...

Страница 7: ...aktiver Men Sperre die Eingabeauf forderung code Geben Sie mit den Tasten und den rich tigen Code ein und dr cken Sie OK Bei falscher oder keiner Eingabe wird die Men Sperre nicht aufgehoben und Sie...

Страница 8: ...xit E Verlasse Hauptmen Einstellmen PPM Konzentration ppm Einstellmen offs Intervall Service Auswahlmen cart Patronentyp ausw hlen Exit E Verlasse Untermen Einstellmen FLuu Durchfluss Einstellmen t rS...

Страница 9: ...chtfl chen s ubern Neue O Ringe mit Hochtemperaturfett leicht einfetten O Ringe und Fett im Lieferumfang enthalten Neue Konverter Patrone und Verschlussst ck mit O Rin gen best cken Ggf Fettr ckst nde...

Страница 10: ...Tem peraturf hler pr fen Error 44 Ger t heizt nicht nicht schnell genug Keine Konver terpatrone defi niert Temperatursi cherung hat ausgel st Patronentyp definieren Temperatursi cherung zu r cksetzen...

Страница 11: ...site Pre vent malfunctions and avoid personal injuries and property damage The operator of the system must ensure Safety notices and operating instructions are available and observed The respective na...

Страница 12: ...for the analogue out put actual temperature on the converter the inputs and outputs status signals control solenoid valves and the power connection as well as the gas inlet and outlet 4 Installation a...

Страница 13: ...ections 4 4 1 Electric supply DANGER Electric voltage Risk of electric shock a The unit must be connected by trained expert personnel b Disconnect all poles of the unit from the mains prior to install...

Страница 14: ...he current converter temperature With the calculator activated the remaining converter cartridge life will be displayed by pressing the key Also use this button to advance the display to the next para...

Страница 15: ...the measurement display to the main menu Menu Selects the menu item displayed Enter Applies an edited value or a selection Display temporarily switches to the alternative measurement display if optio...

Страница 16: ...ppear with the respect ive settings or with the respective status messages The factory defaults and settings ranges are specified in the overview as well as under the respective menu item The fact ory...

Страница 17: ...xit E Exit main menu Settings menu PPM Concentration ppm Settings menu offs Service interval Drop down menu cart Select cartridge type Exit E Exit submenu Settings menu FLUU Flow rate Settings menu t...

Страница 18: ...Remove 2 x O rings on the cover piece Clean sealing surfaces Lightly grease O rings with high temperature grease O rings and grease included Install O rings on new converter cartridge and cover piece...

Страница 19: ...Measurement fluctuation temperature sensor 1 Check temper ature sensor connection Error 44 Unit not heat ing not heat ing fast enough No converter cartridge defined Temperature fuse tripped Define ca...

Страница 20: ...les ou explosifs ainsi que lors d un point de ros e du gaz de mesure point de ros e d entr e 10 C 1 3 Contenu de la livraison Convertisseur Documentation de produit Accessoires de raccordement voire d...

Страница 21: ...ion en NO mesurable la sor tie de gaz correspond ainsi la somme des concentrations en NO2 et NO Convertisseur sans lectrovanne Convertisseur avec lectrovanne L gende 1 Cartouche de r action 2 Four tub...

Страница 22: ...gaz la pr paration du gaz de mesure ainsi que l installation minutieuse sont d terminants pour le succ s d une mesure Discutez de votre t che de mesure avec notre service client Une pr paration adapt...

Страница 23: ...age de c ble X3 6 Sortie analogique X3 7 Sortie analogique X3 8 non occup INDICATION Commande des lectrovannes La commande des lectrovannes by pass uniquement en cas d option install e est possible au...

Страница 24: ...l cart du convertis seur SERVICE orange Pr avertissement concer nant l coulement de dur e restante de la cartouche uniquement en cas de cal culateur NOx actif voir aussi chapitre Entretien Aucun type...

Страница 25: ...onsulter R glages globaux dans le menu toP au point de menu toP LOc Lors de la livraison le verrouillage de menu n est pas actif et tous les points de menu sont accessibles En cas de verrouillage de m...

Страница 26: ...tre Eingabe 150 C 100 450 C 6 5 4 4 5 6 Saisie d une valeur R glages d usine Plage de param tres Auswahl oP op haLf Lo hi 9 8 7 7 8 9 S lection dans une liste de valeurs R glages d usine Plage de par...

Страница 27: ...Menu de r glage offs Intervalle de service Menu de s lection cart S lectionner le type de cartouche Exit E Quitter le sous menu Menu de r glage FLuu D bit Menu de r glage t rSt R initialiser Analogiqu...

Страница 28: ...ts toriques neufs avec de la graisse haute temp rature les joints toriques et la graisse sont fournis quiper la cartouche de convertisseur et la pi ce de fer meture avec des joints toriques Le cas ch...

Страница 29: ...ur de temp rature 1 V rifier le rac cordement du capteur de temp rature Error 44 L appareil ne chauffe pas pas assez rapi dement Aucune car touche de convertisseur d finie D finir le type de cartouche...

Страница 30: ...roducto Accesorios de conexi n y montaje opcional 2 Indicaciones de seguridad Las tareas de mantenimiento solo pueden ser realizadas por especialistas con experiencia en seguridad laboral y preven ci...

Страница 31: ...idor sin electrov lvula Convertidor con electrov lvula Leyenda 1 Cartucho reactor 2 Horno tubular 3 Regulador de temperatura 4 Indicador de tem peratura 5 Unidad de control B NOx 2 6 Entrada y salida...

Страница 32: ...edici n as como el con vertidor y el dispositivo de an lisis Por tanto es conveniente consultar su tarea de medici n con nuestro servicio de atenci n al cliente Desde ah le recomen daremos un tratamie...

Страница 33: ...lvula libre de tensi n X3 3 X3 4 no asignado X3 5 PE blindaje de cable X3 6 salida anal gica X3 7 Salida anal gica X3 8 no asignado INDICACI N Control de la electrov lvula El manejo de la electrov lvu...

Страница 34: ...ida de estado X1 como en los tres LED de la placa frontal Denominaci n LED Color Estado CONVERSION NO2 NO verde B NOx 2 funciona en modo de conversi n NO2 se transfor ma en NO BYPASS amarillo B NOx 2...

Страница 35: ...tos del men est n accesibles Si el bloqueo de men est activado y no se introduce el c di go correcto solo podr n visualizarse los siguientes puntos Punto de men Explicaci n toP unit Selecci n de la un...

Страница 36: ...uraci n PPM Concentraci n ppm Men de configuraci n offs Asistencia de intervalo Men de selecci n cart Seleccionar tipo de cartucho Salir E Abandonar submen Men de configuraci n FLuu Caudal Men de conf...

Страница 37: ...rficie de las juntas Engrasar la nueva junta t rica con lubricante de tempera turas altas junta t rica y lubricante incluidos en el volu men de suministro Equipar el nuevo cartucho del convertidor y l...

Страница 38: ...rato no se calienta o no lo hace lo sufi cientemente r pido Definir tipo de cartucho Volver a colo car fusible de temperatura en su sitio No se ha defini do ning n car tucho del con vertidor El fusibl...

Страница 39: ...NOx NO NO2 100 NO2 NO NOx NO NO2 NO2 B NOx 10 C 1 2 10 C 1 3 2 a b c d a b c 3 B NOx 2 NOx NOx NO NO2 non 0 C MC 553 199 90 Mc 400 C MC LL 553 199 70 McLL 400 C CC 553 199 80 cc 200 C CC LL 553 199 60...

Страница 40: ...NO2 NOx NO NO NO2 NOx NO 4 4 1 19 19 IP20 19 3 10 B NOx 2 10 C NOx 4 2 B NOx 2 B NOx 2 10 C 4 3 a b c B NOx 4mm 4 4 4 4 1 a b c d e B NOx DIN43650 230 V AC 50 60 Hz 115 V AC 50 60 Hz 1 B NOx 2 40 B hl...

Страница 41: ...X3 4 X3 5 PE X3 6 X3 7 X3 8 X3 X3 2 X3 3 5 B NOx 2 CD 1 2 LED d101 3 Bypa 4 cart 5 init 6 4 3 5 3 6 oFFS PPM Fluu 7 6 6 1 CH1 205 C ch1 1 caLc init caLc cart cALc NOx bYPA Err X1 LED LED NO2 NO B NOx...

Страница 42: ...K 1 x ESC F Func 6 3 2 toP LOc toP toP unit C F calc t rst dir Func 6 3 3 OK code OK 287 ESC Top Settings top Globale Einstellungen 3 2 1 1 2 3 Eingabe 150 C 100 450 C 6 5 4 4 5 6 Auswahl oP op haLf L...

Страница 43: ...L cc Mc 00 00 9 29 18 00 OK unit C F 0 0 0 450 C 450 0 450 C OK OK rSt E OK con con BYPA B NOx 2 Buno 400 C CH1 cALc Err top cALc NOx dir E PPM ppm offs cart E FLuu t rSt 1 An1 1 unit tEmP ALar E cout...

Страница 44: ...O2 NO 1 h 2 O O O O 1 2 3 4 5 3 B NOx O 1 2 3 1 x O 38 mm 4 1 x O 36 mm 5 2 x O 27 5 mm NOx CaLC t rSt 30 CO CO2 9 CD www buehler technologies com 9 1 Err Func D1 02 01 5s 03 MCP2 04 EEPROM 40 1 41 1...

Страница 45: ...B NOx 2 Bypa dir Cart cart Calc Nox init 45 B hler Technologies GmbH BX550019 02 2020...

Страница 46: ...ler Technologies GmbH Harkortstra e 29 40880 Ratingen Deutschland 49 0 21 02 49 89 0 49 0 21 02 49 89 20 1 1 B NOx NOx NOx NO NO2 100 NO2 NO NOx NO NO2 NO2 B NOx 10 C 1 2 10 C 1 3 2 a b c d a b c d 46...

Страница 47: ...00 C MC LL 553 199 70 McLL 400 C CC 553 199 80 cc 200 C CC LL 553 199 60 ccLL 200 C 1 225 C CC 425 C MC 100 NO2 NO NO NO2 NO 1 2 3 4 5 B NOx 2 6 7 3 2 8 9 3 2 NO2 NO NO NOx NO NO2 NO2 NOx NO NO NO2 NO...

Страница 48: ...B NOx 2 19 IP20 19 19 3 10 B NOx 2 10 C NOx 4 2 B NOx 2 B NOx 2 10 C 4 3 a b c d B NOx 4 4 4 4 4 1 a b c d e 48 B hler Technologies GmbH BX550019 02 2020...

Страница 49: ...AC 50 60 115 AC 50 60 1 B NOx 2 4 4 2 X1 X1 1 X1 3 1 X1 4 X1 6 2 X1 7 X1 9 3 X1 10 X1 12 4 X2 X3 X3 1 PE X3 2 X3 3 X3 4 X3 5 PE X3 6 X3 7 X3 8 X3 X3 2 X3 3 5 B NOx 2 1 2 d101 3 Bypa 4 49 B hler Techno...

Страница 50: ...5 init 6 4 3 5 3 6 oFFS PPM FLuu 7 6 6 1 ch1 205 C ch1 1 caLc init caLc cart cALc NOx bYPA Err X1 NO2 NO B NOx 2 NO2 NO B NOx 2 NOx 6 2 dir bypa 1 100 C 2 3 NO2 NO bypa 50 B hler Technologies GmbH BX5...

Страница 51: ...B NOx 2 6 3 B NOx 2 6 3 1 5 OK ESC F Func 6 3 2 toP toP Loc toP unit C F calc t rst dir Func 6 3 3 OK code OK 287 ESC 51 B hler Technologies GmbH BX550019 02 2020...

Страница 52: ...B NOx 2 Top Settings top Globale Einstellungen 3 2 1 1 2 3 Eingabe 150 C 100 450 C 6 5 4 4 5 6 Auswahl oP op haLf Lo hi 9 8 7 7 8 9 10 10 52 B hler Technologies GmbH BX550019 02 2020...

Страница 53: ...nit C F 0 0 0 450 C 450 0 450 C OK OK rSt Exit E OK con con BYPA B NOx 2 Buno 400 C CH1 cALc Error Err Top Settings top Calculator cALc NOx dir Exit E PPM ppm offs cart Exit E FLuu t rSt Out1 An1 1 un...

Страница 54: ...uehler technologies com 8 450 C a b 1 c O2 NO 1 2 1 2 3 4 5 3 B NOx 1 2 3 1 x 38 4 1 x 36 5 2 x 27 5 NOx caLc t rSt 30 CO CO2 9 www buehler technologies com 9 1 Err Func 54 B hler Technologies GmbH BX...

Страница 55: ...B NOx 2 D1 02 Error 01 5 Error 03 MCP2 Error 04 EEPROM Error 40 1 Error 41 1 Error 42 1 Error 43 1 Error 44 Error 45 dir Cart cart Calc Nox init 55 B hler Technologies GmbH BX550019 02 2020...

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