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Analysentechnik

Installation and Operation Instructions

Original instructions

Sample gas cooler

TC-MINI

BE440015
10/2018

Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen

Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20

E-Mail: [email protected]

Internet: www.buehler-technologies.com

Содержание TC MINI

Страница 1: ...tions Original instructions Sample gas cooler TC MINI BE440015 10 2018 Bühler Technologies GmbH Harkortstr 29 D 40880 Ratingen Tel 49 0 21 02 49 89 0 Fax 49 0 21 02 49 89 20 E Mail analyse buehler technologies com Internet www buehler technologies com ...

Страница 2: ... this instruction carefully prior to installation and or use Pay at tention particularly to all advises and safety instructions to prevent in juries Bühler Technologies can not be held responsible for misusing the product or unreliable function due to unauthorised modifications All rights reserved Bühler Technologies GmbH 2018 Document information Document No BE440015 Version 10 2018 ...

Страница 3: ... 4 4 Settings 9 5 Operation and control 11 6 Maintenance 12 7 Service and repair 13 7 1 Troubleshooting 14 7 2 Safety instructions 15 7 3 Replacing the fuse of the cooler 15 7 4 Cleaning and removal of the heat exchanger 15 7 5 Replacing the filter element option 16 7 6 Drying of the moisture detector option 16 7 7 Spare parts and accessories 16 7 7 1 Consumables and accessories 17 8 Disposal 18 9...

Страница 4: ...mber is a code for the configuration of your unit Please use the following model key 4496 1 1 1 X 0 4 X X X 0 0 X X 1 Product characteristic Gas cooler models with 1 heat exchanger 1 TC MINI 6111 moderate ambient temperature 40 C 2 TC MINI 6112 higher ambient temperature 50 C Certifications 0 Standard unit no special certification Supply voltage 4 24 V DC Heat exchanger 1 1 1 0 MTS metric fittings...

Страница 5: ...ual is part of the equipment The manufacturer keeps the right to modify specifications without advanced notice Keep this manual for later use Signal words for warnings DANGER Signal word for an imminent danger with high risk resulting in severe injuries or death if not avoided WARNING Signal word for a hazardous situation with medium risk possibly resulting in severe injuries or death if not avoid...

Страница 6: ... be performed by Bühler authorised personnel Only perform conversion maintenance or installation work described in these operating and installation instructions Always use genuine spare parts Always observe the applicable safety and operating regulations in the respective country of use when performing any type of maintenance DANGER Toxic corrosive gas condensate Sample gas condensate may be hazar...

Страница 7: ...e the original packaging or a suitable alternative The equipment must be protected from moisture and heat when not in use It must be stored in a covered dry and dust free room at a temperature of 20 C to 60 C 4 F to 140 F 5 Bühler Technologies GmbH BE440015 10 2018 ...

Страница 8: ...vailable for draining condensate for external mounting below the unit When using automatic condensate drains the sample gas pump must be installed upstream of the cooler pressure operation to ensure proper function of the condensate drain If the sample gas pump is located at the cooler outlet suction operation we recommend using glass condensate traps or peri staltic pumps Connecting the condensat...

Страница 9: ...roperly connected using a suitable screw connection Here the direction of flow is not relevant 4 2 3 Connecting the moisture detector option When ordering the cooler with moisture detector option it will be factory installed inside a flow adapter or for the filter option installed and connected in the filter head 4 3 Electrical connections NOTICE The connection must be made by a trained profession...

Страница 10: ...free max 250 V AC 1 A X2 2 Status COM X2 3 Status NO ok 24 V input X2 4 24 V DC Power supply X2 5 24 V DC Analogue output X2 6 PE Shield for analogue output X2 7 mA Analogue output 4 20 mA 0 80 C X2 8 mA 24 V output X2 9 24 V DC Supply for optional add on units max 1 A X2 10 24 V DC Add on units e g a pump with 24 V supply can be connected to the outlet switched via the status output The 24 V supp...

Страница 11: ...g or condensation may form in the lines after the cooler So the ambient tem perature range is limited 2 Delta T Control Here the electronics measures the ambient temperature an regulates the outlet dew point to a an about 15 C or 30 C lower value but no less than the dew point set under 1 This extends the potential cooling capacity to the limits of the heat ex changer Here it s important to note t...

Страница 12: ...f the SWs corresponds with the numbering on the DIP switch SW1 SW2 SW2 SW1 Gas outlet dew point 0 0 3 C 0 1 5 C factory preset 1 0 10 C 1 1 15 C SW3 SW4 SW3 SW4 Delta T control 0 0 Gas outlet dew point fixed 0 1 Difference from ambient temperature approx 15 C 1 0 Difference from ambient temperature approx 30 C 1 1 Gas outlet dew point fixed 10 Bühler Technologies GmbH BE440015 10 2018 ...

Страница 13: ... With the cooler switched off the status output corresponds to error status ON OFF X2 1 X2 3 OK OK OK Normal operation OFF Flashing f 1 Hz X2 1 X2 2 OK OK Error Overload temperature outside the tar get range OFF ON X2 1 X2 2 OK Error xxx Moisture penetration OFF Flashing f 5 Hz X2 1 X2 2 Error xxx xxx Various possible causes contact Service OK No error Error Error present xxx Status not defined f ...

Страница 14: ... and risks Only perform maintenance work described in these operating and installation instructions When performing maintenance of any type observe the respective safety and operation regulations DANGER Toxic corrosive gas condensate Sample gas condensate may be hazardous to health a If necessary ensure a safe gas condensate discharge b Always disconnect the gas supply when performing maintenance ...

Страница 15: ...orrecting any malfunctions and switching on the power it must be inspected by the manufacturer Please send the equipment inside suitable packaging to Bühler Technologies GmbH Reparatur Service Harkortstraße 29 40880 Ratingen Germany Please also attach the completed and signed RMA decontamination statement to the packaging We will otherwise be unable to process your repair order You will find the f...

Страница 16: ... Send in cooler Steady red LED Moisture in the sample gas If the moisture detector was triggered it must then be dried Cooler overloaded flow rate dew point gas temperature too high Maintain limits install pre separator Cooling output too long despite the cooler running Be sure not to cover the ventilation slots heat buildup maintain limits Condensate trap full Empty condensate trap Water penetrat...

Страница 17: ... the cover Carefully remove the cover The fuse is located on the board under a plastic cap Replace microfuse and put the cap back on Please note the mains voltage in order to select the correct microfuse Reattach cover Screw in mounting screws Restore the power and gas supply 7 4 Cleaning and removal of the heat exchanger Heat exchangers only need to be replaced or maintained if clogged or damaged...

Страница 18: ...Close the gas supply Switch off and unplug the device Loosen the swivel nut for the moisture detector connection line and disconnect the line Unscrew the moisture detector counter clockwise and remove Dry moisture detector Reinsert the moisture detector and carefully tighten the screw connection Connect the connection line and tighten the swivel nut Restore the power and gas supply 7 7 Spare parts...

Страница 19: ...in AK 5 2 45 10 028 Automatic condensate drain AK 5 5 44 10 004 Automatic condensate drain AK 20 44 10 001 Automatic condensate drain 11 LD V 38 41 03 00 50 Replacement filter element F2 2 µm Unit 5 count 43 81 045 Screw connection G1 4 DN 8 12 for passive condensate connection MTS and MTV 43 81 048 Screw connection NPT 1 4 for passive condensate connection MTS and MTV 17 Bühler Technologies GmbH ...

Страница 20: ... based coolant Dispose of parts so as not to endanger the health or environment Follow the laws in the country of use for disposing of elec tronic components and devices as well as hazardous materials during disposal 18 Bühler Technologies GmbH BE440015 10 2018 ...

Страница 21: ...standard applications Phoenix plug 9 2 Technical Data Options A moisture detector may be connected to the control The moisture detector can be mounted to the cooler using a block or by in stalling it into the optional filter Technical Data FF 3 N Moisture Detector Ambient temperature 3 C to 50 C max operating pressure with FF 3 N 2 bar Material PVDF PTFE epoxy resin stainless steel 1 4571 1 4576 A...

Страница 22: ...ce data Ambient temperature in C Cooling capacity in kJ h 6111 with MTS Limit for MTV 6112 with MTS Limit for MTG A selected outlet dew point of 10 or 15 C shifts the curves 5 or 10 C to the right The MTV and MTG limits apply to a normal operating point of τe 40 C and ϑG 70 C 20 Bühler Technologies GmbH BE440015 10 2018 ...

Страница 23: ... 3 MTG 3 MTV 3 MTV I 2 3 Version Material Stainless steel Glass PVDF Flow rate vmax 1 300 Nl h 210 Nl h 190 Nl h Inlet dew point τe max 1 65 C 65 C 65 C Gas inlet temperature ϑG max 1 140 C 140 C 140 C Max Cooling capacity Qmax 95 kJ h 80 kJ h 65 kJ h Gas pressure pmax 25 bar 3 bar 2 bar Pressure drop Δp v 150 L h 20 mbar 19 mbar 18 mbar Dead volume Vtot 19 ml 18 ml 17 ml Gas connections metric 6 ...

Страница 24: ...TC MINI 10 Attached documents Declaration of conformity KX 440005 RMA Decontamination Statement 22 Bühler Technologies GmbH BE440015 10 2018 ...

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