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NIR-Online GmbH

Installation | 5

Operation Manual X-Sential™

19/34

5.3

Installation (example)

Production

Server/Control room

Remote computer

Installation box
with mains adapter

Sensor cables
(power supply, 
RS 422)

USB converter

1 sensor per measurement

point

Up to 4 sensors per computer

Process control

system

SX-Client

Display:
- Results
- Charts

Chemometric
software
manual calibration

SX-Plus

Remote access via Ethernet

Frame
grabber card

USB

Optional
interfaces:

-Profibus
-4-20 mA/1-9 V
-TCP/IP
-OPC/XML/SQL
-Modbus

Control center

Product flow

Data cable
(RS422)

Содержание NIR-Online X-Sential

Страница 1: ...NIR Online X Sential Operation Manual 11594282 A en...

Страница 2: ...ight to make changes to this manual as required on the basis of future insights especially with respect to layout illustrations and technical detail This manual is copyright Information from it may no...

Страница 3: ...delivery 10 3 4 Type plate 11 3 5 Technical data 12 3 5 1 Sensor 12 3 5 2 Installation box 13 3 5 3 Ambient conditions 13 3 5 4 Materials 13 3 5 5 Software 14 3 5 6 Computer system requirements 14 3...

Страница 4: ...Taking out of service and disposal 25 8 1 Disposal 25 8 2 Returning the instrument 25 9 Appendix 26 9 1 Certificates 26 9 1 1 CE certificate 26 9 2 Spare parts and accessories 27 9 2 1 Accessories 27...

Страница 5: ...nline GmbH Customer Service service nir online buchi com 1 1 Mark ups and symbols NOTE This symbol draws attention to useful and important information R This character draws attention to a requirement...

Страница 6: ...that are caused by use other than that intended Specially the following uses are not permitted Use of the sensor in areas which require explosion safe devices 2 3 Warning notices in this document War...

Страница 7: ...us electrical voltage Material damage Read manual 1 Fig 1 Location of safety notices and warning signs on the instrument 1 General warning Clean Unit when dust exceeds 5 mm thickness 2 5 Staff qualifi...

Страница 8: ...s authorized by NIR Online have attended special training courses and are authorized by NIR Online GmbH to carry out special servicing and repair measures 2 6 Personal protective equipment production...

Страница 9: ...ics that direct the light to the NIR and visible spectrophotometers respectively The visible spectrophotometer consists of a diffraction grating to spatially disperse the light according to wavelength...

Страница 10: ...Power and scanning indicator light 3 Type plate part 4 Ground connection Equipotential bonding 5 Power and signal connector 6 Type plate part 3 3 Scope of delivery NOTE The scope of delivery depends...

Страница 11: ...Revision number 4 Product name 5 Serial number 6 Production date 7 IP class 8 ATEX information 9 Power consumption nominal 10 Power consumption maximum 11 Ambient temperature 12 Current draw maximum 1...

Страница 12: ...C Vibrations 0 2 G at 0 1 150 Hz Wavelength spectrum NIR range 900 1700 nm 11100 5880 cm 1 Wavelength spectrum Visible range 350 900 nm 28500 11100 cm 1 Detector Diode array Average measurement time...

Страница 13: ...es 2 x 10 m 7 4 kg Frequency 50 60 Hz Power consumption 30 W Power supply 85 264 VAC 3 5 3 Ambient conditions Max altitude above sea level 2500 m Ambient temperature 10 C Tamb 40 C Max relative air hu...

Страница 14: ...veyor belt NIR admin As required Mix Control end point of mixing processes NIR admin As required Sample move ment detection Verify sample flow NIR admin As required Name Description Typical usage User...

Страница 15: ...solar radiation The installation site allows that the power supply can be disconnected at any time in an emergency The installation site meets the specifications according to the technical data e g we...

Страница 16: ...lly in the original box u Avoid sharp movements during transit u After transportation check the device for damage u Damage that has occurred in transit should be reported to the carrier u Keep packing...

Страница 17: ...X Sential 17 34 5 Installation 5 1 Establishing installation point The fixing points or bolts conform to M6 A2 70 7 3 Nm Establish the installation point according to the specified data of the flange...

Страница 18: ...on NIR Online GmbH 18 34 Operation Manual X Sential 5 2 Installation point in piping system example 1 m 1 2 3 4 5 Fig 6 Configuration 1 Flow restrictor 2 Bypass 3 Analyser 4 Sample removal point 5 Flo...

Страница 19: ...nsor cables power supply RS 422 USB converter 1 sensor per measurement point Up to 4 sensors per computer Process control system SX Client Display Results Charts Chemometric software manual calibratio...

Страница 20: ...sible Fig 7 Fixing sensor with screws Tools required Torque wrench size Torx T30 Tightening torque 8 4 Nm 1 Precondition R Installation point has been established See Chapter 5 1 Establishing installa...

Страница 21: ...ched on when connecting the sensor NOTE Loss of performance due to use of unsuitable device cables Max cable length between installation box and sensor 10 m u Put the cable guard over the sensor ca bl...

Страница 22: ...condition R The electrical installation is as specified on the type plate R The electrical installation is equipped with a proper grounding system R The electrical installation is equipped with suitab...

Страница 23: ...ibration reference data is re quired Continuous checking of the calibration is performed according to the requirements of the production process NOTE The journal entry is identified by date and time u...

Страница 24: ...Notes on servicing NOTICE Risk of property damage due to failure to remove dust from heat sink If dust is not cleaned off the heat sink it may cause the sensor to fail u Make sure that the layer of d...

Страница 25: ...u When disposing of equipment observe the local regulations and statutory re quirements regarding waste disposal u When disposing observe the disposal regulations of the materials used Materials used...

Страница 26: ...s productos Process Analyser X Sential comply with the requirements of the European Directives den Anforderungen der Europ ischen Richtlinien est conforme aux exigences des directives europ ennes sodd...

Страница 27: ...between the instrument and the process Depending on the setup specific mounting accessories might be needed for an implementation into the production facility Order no Image Weld in Flange Provides t...

Страница 28: ...diameter 140 mm Material Stainless steel DIN 1 4404 SST316L Sealing material FFKM White G74S Operating pressure 0 5 to 30bar Max pres sure 100 bar short term Purge port M5 4mm tube adapter needed to p...

Страница 29: ...ST316L Sealing material FFKM White G74S Operating pressure up to 10 bar 145 psi T V certificate upon request Measurement slit 26 mm configurable be tween 1 and 15 mm with additional adapter DN 50 flan...

Страница 30: ...asure transparent liquids with the X Cell The reflector reduces the length of the optical path Material DIN 1 4404 SST316L Gap 1 2 5 10 15 mm available Diffuse or polished surface Water Cooler Flange...

Страница 31: ...esidual ripple 200 mV Device cables NOTE Loss of performance due to use of unsuitable device cables Max cable length between installation box and sensor 10 m Sensor Cable Pin assignment on device conn...

Страница 32: ...le Pin assignment on the Moxa viewed from rear of the Moxa 1 2 3 4 Fig 9 Pin assignment 1 PIN 1 green TxD A 2 Pin 2 white from green TxD B 3 Pin 3 orange RxD B 4 Pin 4 white from orange RxD A When usi...

Страница 33: ......

Страница 34: ...91 22 667 18986 india buchi com www buchi com in en Indonesia PT BUCHI Indonesia ID Tangerang 15332 T 62 21 2222 9478 F 62 21 5568 7906 indonesia buchi com www buchi com id in Japan Nihon BUCHI K K JP...

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