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Controls and instruments

© BT Industries AB 212908-040

12

Master switch (8)

The master switch is located on the inside of the chassis when
the driver is standing in the truck.

Troubleshooting

If the truck appears to lack power or if it fails to start, proceed as
follows:

1.

Make sure that the key switch is in postion I and that the 
safety switch/contact mat is pressed down by the operator. If 
the safety switch/contact mat is pressed down and the bat-
tery indicator is lit but the truck still fails to start, check that 
the electric cables to the safety switch/contact mat has not 
been loose or damaged. 

2.

Check the battery voltage. If the battery indicator shows less 
than 10% capacity, the batteries should be charged. With a 
very low battery voltage, the truck can only be driven at 3 
km/h. This occurs when the battery capacity is less than 2%. 
If the power is switched off in this state, please wait 3-5 min-
utes before driving the truck again. Do not park the truck 
with poorly charged batteries since this could cause damage 
to the batteries.

3.

Remove the keys from the key switch and the master switch 
and open the battery cover. Check that the battery cable ter-
minals are firmly in contact with the battery posts and that 
the cables are not damaged. 

4.

Check the battery fuse. If it has blown, the reason must 
always be determined before a new fuse is fitted. It will blow 
only if a short circuit has occurred in the cables or connec-
tors.

5.

Check the control lever for damage or loose electrical 
cables. Adjustments may only be done by an authorized 
service technician!

6.

The parking brake is not released even though the control 
lever is activated and the safety switch/contact mat is 
pressed down. If the parking brake is not energized, it will 
immediately be applied. Check that none of the cables to the 
brake is broken or damaged. Check that there is power at 
the brake at startup and with the safety switch/contact mat 
activated. If there is current, the brake itself is faulty and 
must be replaced.

7.

If the above checks do not reveal any defects but the truck 
still fails to perform normally, the fault may be in the electron-
ics. The electronics are a reliable part of the truck, but they 
are also sensitive and demand special knowledge for adjust-
ments or repairs. If the electronics are suspected of being 
faulty, get in touch with our Service Department for informa-
tion of how to proceed.

Содержание Ergomover 620 AC-TT

Страница 1: ...s AB S 595 81 MJ LBY SWEDEN Operator s Manual GB WARNING Do not use the truck before first reading through the OPERATOR S MANUAL NOTE Keep for future reference Ergomover 620 AC TT Valid from serial nu...

Страница 2: ...he entire Operator s Manual to be able to use the truck in a safe and efficient manner This Operator s Manual contains information on how you should use the truck safety regulations and how to keep th...

Страница 3: ...panel 10 Troubleshooting 12 Driving 13 Control 13 Starting the truck 14 Braking and changing the direction of travel 14 Parking the truck 14 Automatic parking brake 14 Emergency brake 15 Battery 16 V...

Страница 4: ...o avoid accidents WARNING Warns that accidents can occur if the instructions are not fol lowed The consequences are serious personal injury or possibly death and or large material damage NOTE Marks th...

Страница 5: ...ed and approved by personnel authorised by BT Operating the truck The truck is designed and produced to be your tool when trans porting collecting and leaving loads If the truck is to be used in cold...

Страница 6: ...e figure shows the position and significance of the plates and symbols located on the truck 1 Identification plate 2 Signal Horn 3 Travel direction selector 1 2 3 Manufacturer Helge Nyberg AB Industri...

Страница 7: ...ation of the truck The truck is designed for transporting goods indoors in heated premises with smooth floors Forbidden application of the truck The truck is designed for handling goods indoors It is...

Страница 8: ...wheels 1415 Height 1100 Instep height 65 Floor clearance 40 Wheel base 765 Turning radius without load handler 1700 Turning radius with load handler 1900 Load handler B x L 400 x 600 Item Text Unit A...

Страница 9: ...AB 212908 040 9 Main components Model 620 AC TT 1 Control panel with steering wheel and control lever 2 Powerpack with removable front panel 3 Battery cassette 4 Lifting points 5 Safety switch contac...

Страница 10: ...ruments BT Industries AB 212908 040 10 Controls and instruments Control panel 1 Steering wheel 2 Master key 3 Horn button 4 Handrail 5 Control lever 6 Combi instrument 7 Key switch 8 Master switch 1 2...

Страница 11: ...wards to brake the truck Combi instrument 6 The combi instrument displays the hour counter battery indica tor and error codes When the master key switch or the key switch is switched on all three LEDs...

Страница 12: ...itch and open the battery cover Check that the battery cable ter minals are firmly in contact with the battery posts and that the cables are not damaged 4 Check the battery fuse If it has blown the re...

Страница 13: ...tional move ment of the truck Connect the trolley to the truck Ensure that the connecting device is properly locked WARNING Exercise maximum care when towing trolleys With a heavy load braking suddenl...

Страница 14: ...the truck make sure that the truck is stationary and the automatic parking brake has been applied a click is heard After parking the truck always remove the keys from the key switch and from the mast...

Страница 15: ...ke can be activated by switching the master key to 0 WARNING Risk of being thrown forward onto the control panel If the master key is switched to 0 while the truck is travelling at high speed the truc...

Страница 16: ...very low gas emission Liquid filled traction batteries We do not recommend the use of liquid filled batteries in order to avoid the spillage of acid which is aggressive and may cause corrosion damage...

Страница 17: ...ollow your local industrial safety regulations for lead acid batteries In addition your factories inspector should approve the battery charging station Cleaning Keep the batteries clean and remove any...

Страница 18: ...d Check that the cassette cannot be pulled out WARNING The battery poles must not be short circuited by any object made of metal or other conductive material since the battery could then explode and c...

Страница 19: ...he charging table plate rotate it 180 and secure the plate again Move the battery charger to the other side of the charging table Remove the yellow sticker on the truck and attach the extra sticker on...

Страница 20: ...Battery BT Industries AB 212908 040 20...

Страница 21: ...ift operation Therefore truck is equipped with an easy remov able battery cassette An extra battery cassette is included for quick battery changing The changing of th battery cassette is done at a cha...

Страница 22: ...ice personnel Before any maintenance or inspection work is done on the truck the keys should always be removed from the key switch and from the master switch Daily service by the operator Before every...

Страница 23: ...ort wheels should have a measured pressure on the floor of approx 195 N This is attained by fitting washers between the wheel and the spring fixing so that the wheel is at 5 mm below floor level truck...

Страница 24: ...s competence The operator may only carry out the work described in this Oper ator s manual Any other maintenance service and repair work may be done only by an authorized service technician Only a per...

Страница 25: ...This should be recorded by the operator or the person who is responsible for the charging work NOTE The batteries are connected in series to give 24V DC when they are mounted in the truck If they are...

Страница 26: ...ecial regard to environmental risks shall be taken when dis posing recycling batteries Spent batteries shall be returned sent to the manufacturer of the battery or its representatives see the sign on...

Страница 27: ...panel ABS plastic Drive unit Steel and cast material Steering column gear change Aluminium steel and rubber Chair cushion Synthetic polyurethan wood and metal Bushings Polyamide Painting Epoxy lacque...

Страница 28: ...Recycling discarding BT Industries AB 212908 040 27...

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