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Page 5 of 11 pages 

Batt Frame Installation Procedure 

– Fig. 9 

9.1 

The opening perimeter needs to be doubly framed with angled steel (50x50x2mm) 
40mm apart.  Extra steel angle support struts to be added if the gap between the 
damper and surrounding structure is over 600mm wide. 

9.2 

Ensure that the supporting drop rods are suitably sized for the damper. (Refer Fig. 
8)  

9.3 

Ensure that the drop rods are correctly positioned between the steel angles and 
that they are securely anchored/fastened in the structure. 

9.4 

Fit the damper to the drop rods via the cleat lugs and secure at the required height. 

9.5 

Ensure that the cleat lugs at the bottom of the damper are engaged and fastened 
to the drop rods. (Top and bottom rods do not need to be one piece.) Bottom drop 
rods  are  secured  in  angled  steel  (50x50x2mm,  50mm  long),  fastened  to  the 
bottom frame via Tek screws or similar fixings. 

9.6 

Fix the firebatt to the steel angle (50x50x2) from both sides of the structure as per 
manufacturer’s instructions. 

9.7 

From both sides overlap and affix 150mm wide strips of firebatt to form a pattress 
around the damper. 

Fig 8     

Drop-rod load bearing specification: 

Drop-rod size 

Max load per pair of studs (kg) 

E60 

E120 

E240 

M6 

54.7 

36.5 

21.9 

M8 

100.4 

66.9 

40.2 

M10 

159.8 

106.6 

63.9 

M12 

233.1 

155.4 

93.2 

10  Sleeve and Angle Installation Procedure 

– Fig. 10 

10.1 

This installation method is suitable for all wall structures (the installation shown 
here is in a dry wall for information purposes) 

10.2 

If  need  be,  to  ease  connection  to  ductwork,  connect  stub  duct(s)  to  damper 
spigot(s) before positioning damper in wall opening. 

10.3 

Fit sleeve around damper using 16off steel pop rivets (provided) 

10.4 

Finished opening size = fitted sleeve ext 10mm. 

10.5 

Drywalls  must  be  ‘lined’  so  cut  hole  size  is  Sleeve  OAL  +  2  x  wall 
board th10mm (it is acceptable to have zero gap at bottom and 

1

0mm

gap at top). Also refer to 2.8 

10.6 

Block Work Walls, cut size = finished size 

10.7 

By using appropriate means, make and finish hole in wall.  Ensure both surfaces 
of wall around perimeter of opening are flat and smooth to allow angle to be fitted 
without gaps in excess of 2mm 

10.8 

Position and temporarily support damper centrally in wall opening. 

Figs 9 

Содержание FSD-TD Damper

Страница 1: ...ding Control officer and or specifying authority 2 6 Refer to actuator label for wiring of actuator 2 7 Refer to section 20 for testing Complete Insp Check List at end of this document 2 8 For existing dry walls When cutting the opening for damper and partial removal of stud is unavoidable ensure the structure is sufficiently supported to conform to design specification 2 9 Dry wall openings must ...

Страница 2: ...e for TD drive box 5 3 2 Cut size nominal damper width 121mm 2 x wall board thickness by nominal damper height 96mm 2 x wall board thickness 5 3 3 Example for 500x300 damper and 12 5mm wall board cut hole should be 646mm x 421mm 500 121 2x12 5 x 300 96 2x12 5 5 4 Mark out the position and size of required cut size on the wall 5 5 Using appropriate means e g jig saw cut the hole in the wall removin...

Страница 3: ...he wall Make the hole in the wall Wall only Prepare a pair of spacing blocks approx 10mm high x 25mm square from any available material such as drywall boards Position spacing blocks within the opening at extremities of damper and stand the damper with blades running horizontally on blocks so that damper is central in opening Fix the angle frame to the wall using suitable expansion bolt steel slee...

Страница 4: ...he opening in corresponding positions to the HEVAC frame builder s ties 8 5 Bend the builder s ties out See Fig 5 8 6 Vertical installation only Prepare a pair of spacing blocks approx 25mm cubed from any available material such as drywall boards Position spacing blocks within the opening at extremities of damper and stand the damper on blocks so that damper is central in opening 8 7 While support...

Страница 5: ... sides overlap and affix 150mm wide strips of firebatt to form a pattress around the damper Fig 8 Drop rod load bearing specification Drop rod size Max load per pair of studs kg E60 E120 E240 M6 54 7 36 5 21 9 M8 100 4 66 9 40 2 M10 159 8 106 6 63 9 M12 233 1 155 4 93 2 10 Sleeve and Angle Installation Procedure Fig 10 10 1 This installation method is suitable for all wall structures the installat...

Страница 6: ...eparation instructions 11 2 This installation method is to be followed when extra support is required due to the damper size weight or other factors 11 3 Ensure that the supporting drop rods are suitably sized for the damper Refer Fig 8 11 4 Ensure that the drop rods are anchored fastened in the top supporting structure 11 5 Depending on wall thickness it may ease connection of ductwork if connect...

Страница 7: ...amper centrally in wall opening 12 5 Prepare 16 off pattress pieces from plasterboard of same material as main construction Plasterboard pattress should be sufficiently wide to butt up to damper spigots duct and overlap the outer edge of the track lining the opening by at least 10mm They need to be long enough to form neat corners 12 6 Two layers of pattress are required each side of wall and the ...

Страница 8: ...ring drive directions 16 3 Manually wind the actuator using the crank handle provided fully to the reset position and lock into position Due care should be taken to stop winding when slight resistance is encountered over winding can result in permanent damage to the damper actuator which may invalidate the warranty 16 4 Damper must be in closed position 16 5 Fit actuator cradle in desired orientat...

Страница 9: ...E END in 60 seconds Confirm visually that blade position and indication pointer on the actuator corresponds 20 11 If the damper has seized failing to reach either drive end or spring end 20 11 1 Isolate and remove actuator Refer to section 19 20 11 2 Spray a light lubricant into blade end bearings through the holes on the side gaskets 20 11 3 Using the 12mm A F spanner on the TD box Drive Shaft be...

Страница 10: ...ly appointed competent person 23 4 The installation needs to be inspected thoroughly before the damper actuation is tested 23 5 Actuation testing should be completed as follows 23 5 1 Isolate the power 23 5 2 Remove access door s 23 5 3 Test manually using the crank handle provided to set the damper to the normal state powered state A quarter turn in the opposite direction locks it Visually confir...

Страница 11: ...TTED BY Print name Signature Company Date FAIL SAFE POSITION POWER OFF position Tick appropriate box OPEN SHUT FINAL INSPECTION BY Print name Signature Company Date This document is available for free download from the BSB website This document is subject to change without notice BSB Engineering Services Ltd Tel 44 0 1795 422609 Email enquiries bsb dampers co uk website www bsb dampers co uk Dec 2...

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