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STANDBY GENERATOR

OWNER'S MANUAL

This manual should remain with the unit.

A new standard of reliability

Serial Number

2.4L

45kW

Models: ASPDA1BBL045

ASPDS1BBL045

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Not intended for use in critical life support applications.

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ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!

DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!

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CAUTION

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Cover066 Re

v. 0 05/06

Par

t No

. 0FG1368

Catalog Number OM18-14

Содержание ASPDA1BBL045

Страница 1: ...Serial Number 2 4L 45kW Models ASPDA1BBL045 ASPDS1BBL045 Not intended for use in critical life support applications ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION DEADLY EXHAU...

Страница 2: ...1 Initial Inspection for Genset Start up 8 1 Start up Check List 8 2 OPERATION 9 1 Generator Control and Operation 9 1 Operating Unit with Automatic Transfer Switch 9 1 MAINTENANCE 10 1 Maintenance P...

Страница 3: ...serviced in accordance with the manufacturer s instructions and recommendations Following installation do nothing that might render the unit unsafe or in noncompliance with the aforementioned codes s...

Страница 4: ...to the generator and may also result in injury or death to utility power workers due to backfeed of electrical energy Generators installed with an automatic transfer switch will crank and start automa...

Страница 5: ...ion hazard This symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment The manufacturer s...

Страница 6: ...the end of this manual or to the data label affixed to the unit Generator Model and Serial Number This number is the key to numerous engineering and manufacturing details pertaining to your unit Alway...

Страница 7: ...e failure NOTE For temperatures below 32 F it is strongly recom mended to use the optional Cold Weather Start Kit part number listed in the Specification Section The oil grade for temperatures below 3...

Страница 8: ...g cranking and operating Should oil pressure drop below the 8 psi range switch contacts close and the engine shuts down The unit should not be restarted until oil is added and the AUTO OFF MANUAL swit...

Страница 9: ...and local codes To reduce gas pressure to a safe level before the gas enters a building a primary regulator is needed The natural gas supplier may or may not supply such a regulator It is the responsi...

Страница 10: ...ectronic Frequency Regulation Isochronous Steady State Regulation 0 25 Engine Lubrication System Type of Oil Pump Gear Oil Filter Full Flow Spin on Cartridge Crankcase Oil Capacity 4 U S qts COOLING S...

Страница 11: ...pe for configuration 10 Reverse the procedure to convert back to natural gas 11 The Dip switch inside the control panel must be in the LP or NG position when switching to differ ent fuels Figure 6 2 R...

Страница 12: ...oduced in the stator power windings These windings were con nected at the factory to the main circuit breaker as shown in Figure 7 1 The rated voltage between each circuit breaker ter minal is 240V Th...

Страница 13: ...fications and Engine Oil Recommendations NOTE This engine is shipped from the manufacturer with break in oil This oil should be changed after 30 hours of operation PRIOR TO INITIAL START UP Prior to i...

Страница 14: ...ssary for long fuel lines Open the generator main line circuit breaker Connect a manometer to the gas line and record the static pressure It must be as listed in the Specifications Insert the fuse int...

Страница 15: ...WITCH If the generator has been installed with an automatic transfer switch such as an RTS HTS or GTS type transfer switch the engine may be started and stopped automatically or manually NOTE Refer to...

Страница 16: ...bstructed for contin ued proper operation This includes such obstruc tions as high grass weeds brush leaves and snow Without sufficient cooling and ventilating air flow the engine generator quickly ov...

Страница 17: ...damage deterioration leaks etc Correct any discrepancies found Check hose clamps for tightness CHECK ENGINE COOLANT LEVEL See Checking Fluid Levels PERFORM VISUAL INSPECTION Complete a thorough visua...

Страница 18: ...for oil leaks CHANGING THE ENGINE AIR CLEANER To replace the engine air cleaner remove the air cleaner cover and replace the air filter making sure it is positioned properly before reattaching the co...

Страница 19: ...on which can shatter the battery causing blindness or other serious injury BATTERY MAINTENANCE The battery should be inspected per the Scheduled Maintenance section The following procedure should be f...

Страница 20: ...tery cable to prevent an over current condition from burning out sensitive control panel components and circuits Following all maintenance reverse these steps to insure the unit is returned to standby...

Страница 21: ...gas engine driven units Tighten connections as necessary 6 Check the air inlets and outlets for debris Clean as necessary 7 Check the battery electrolyte level if accessible Adjust as necessary 8 Chec...

Страница 22: ...d exercise the unit at full rated load use a load bank if the site load is not enough for at least 2 hours looking for leaks loose connections or components and abnormal operating conditions Correct a...

Страница 23: ...commended in SPECIFICATIONS Engine starts then shuts down 1 Engine oil level is low 1 Check oil and add oil as needed 2 Engine is overheated 2 Check cooling system for leaks 3 Defective Low Oil Pressu...

Страница 24: ...Standby Generator Sets Notes...

Страница 25: ...Standby Generator Sets Notes...

Страница 26: ...Standby Generator Sets Notes...

Страница 27: ...Standby Generator Sets Notes...

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Страница 29: ...L D 0F0492 1 INSULATOR CB S ED 3P E 048927 4 SCREW RHM 10 32 X 4 1 2 F 023897 4 WASHER FLAT 10 ZINC G 022152 4 WASHER LOCK 10 H 022158 4 NUT HEX 10 32 STEEL J 0C2454 7 SCREW THF M6 1 X 16 N WA Z JS K...

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Страница 31: ...5 X 20 G8 T 022145 6 WASHER FLAT 5 16 M8 ZINC U 045771 3 NUT HEX M8 1 25 G8 CLEAR ZINC V 0F8843 3 BUS BAR 200A LUG ADAPTOR 1 W W CB 2 TERMINAL COVER CB 7 UL CIRCUIT BREAKER 400AF A 0F4187 1 COVER CB C...

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Страница 33: ...EARING CARRIER 390 DRCT 8 0F7874 1 ASSY BRUSH HOLDER 390 HSB 9 0G0587 1 GUARD REAR BEARING CARRIER 10 038150 4 WASHER FLAT 8 ZINC 11 023454 1 KEY WOODRUFF E 12 077043F 1 CONDUIT FLEX 1 1 4 30 LG 13 04...

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Страница 35: ...0F6305 2 SEAL COVER 3 18X12 7X382 27 0F6305A 1 SEAL COVER 3 18X12 7X283 28 0F5886 3 SCREW HHPM M5 0 8 X 12 29 051713 12 WASHER FLAT M5 30 049226 12 WASHER LOCK M5 31 0F5752F 1 RES WW 15R 5 25W QK CON...

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Страница 37: ...4 13 022097 1 WASHER LOCK M6 1 4 14 022473 2 WASHER FLAT M6 1 4 ZINC 15 049813 1 NUT HEX M6 1 0 G8 YEL CHR 16 022261 1 WASHER SHAKEPROOF INT 3 8 17 0F9597A 1 SUPPORT LH ENGINE 2 4L 18 045764 1 SCREW...

Страница 38: ......

Страница 39: ...FLAT 3 8 M10 ZINC 7 050331A REF BATTERY POST COVER RED 8 050331 REF BATTERY POST COVER BLACK 9 038805Y 1 CABLE BATTERY BLACK 1 X 18 00 10 03880400AE 1 CABLE BATT RED 1 X 18 00 11 045771 REF NUT HEX M8...

Страница 40: ......

Страница 41: ...TOR W PVC CONN 3 0C8127 1 ELEMENT AIR CLEANER 4 052619 4 SCREW HHC M5 0 8 X 20 G8 8 5 022127 1 NUT HEX 1 4 20 STEEL 6 062974 1 STUD TH 1 4 20 X 4 1 2 G2 ZNC 7 0G0190 1 PLATE AIR CLEANER TOP 2 4L 8 037...

Страница 42: ......

Страница 43: ...CHR 29 058306 15 REF SCREW SHC M8 1 25 X 25 G12 9 30 022097 3 WASHER LOCK M6 1 4 31 022473 3 WASHER FLAT 1 4 M6 ZINC 32 043116 3 SCREW HHC M6 1 0 X 12 G8 8 33 026073A 2 REF PLUG STD PIPE 1 4 STEEL SQ...

Страница 44: ......

Страница 45: ...11 1 SCREW HHC M10 1 5 X 30 G8 8 31 0F2872 1 SCREW HHC 1 2 13 X 2 G8 32 022304 2 WASHER FLAT 1 2 ZINC 33 022195 1 WASHER LOCK 1 2 34 022196 1 NUT HEX 1 2 13 STEEL 35 0F8651 9 SCREW HHFC M8 1 25 X 20 W...

Страница 46: ......

Страница 47: ...1 5 ID X 2 LG 20R4 35KW 22 0E6382B 1 VENTURI HOLDER W 40MM ACTUATOR 45KW 0E6382C 1 VENTURI HOLDER W 32MM ACTUATOR 35KW 23 0F7790E 1 VENTURI THROTTLE 26MM 24 0E7121 1 O RING 47 625 ID X 2 38 WIDTH 25 0...

Страница 48: ......

Страница 49: ...IM 440 64 LG 27 0F3760K 2 INSULATION SPLITTER 28 0F3760E 2 INSULATION SPLITTER 29 0F4051C 2 INSULATION DUCT 30 0F3890B 10 RETAINER INSULATION 820 31 0F4051B 2 INSULATION DUCT SIDES 32 0F3890 4 RETAINE...

Страница 50: ......

Страница 51: ...EXHAUST WELDMENT 11 044149 1 GASKET EXHAUST RING 12 085917 2 WASHER LOCK 3 8 SS 13 0D2611 2 SCREW HHC 3 8 16 X 1 3 4 SS 14 0E8816 1 EXHAUST FLANGE 2 PIPE 15 049721 4 SCREW HHC M6 1 0 X 35 G8 8 BLK 16...

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Страница 63: ...B 0C2454 3 SCREW THF M6 1 X 16 N WA Z JS 3 C4 UNITS A 0F9832A 1 SHIELD CONTROL STAND C4 B 0C2454 2 SCREW THF M6 1 X 16 N WA Z JS 4 C5 UNITS A 0F9832C 1 SHIELD CONTROL STAND C5 0F9832D 1 SHIELD CONTROL...

Страница 64: ...nts Failures due but not limited to accident misuse abuse negligence or improper installation As with all mechanical devices the Bryant engines need periodic part s service and replacement to perform...

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