SECTION 05 - ENGINE PREPARATION
MMC2005-001_05A.FM
05-135
IN
S
PECTION
NOTE:
Due to dust accu
m
ulation, rewind starter
m
ust be periodically cleaned, inspected and relu-
bricated.
CAUTION:
It is of the ut
m
ost i
m
porta
n
ce that
the rewi
n
d starter spri
n
g be lubricated period-
ically usi
n
g Molykote PG 54 (P/N 420
8
99 763).
Otherwise, rewi
n
d starter co
m
po
n
e
n
t life will
be shorte
n
ed a
n
d/or rewi
n
d starter will
n
ot op-
erate properly u
n
der very cold te
m
peratures.
Check if rope
n
o. 1
is fraying, replace if so.
W
hen pulling starter grip,
m
echanis
m m
ust en-
gage within 30 c
m
(1 ft) of rope pulled. If not, dis-
asse
m
ble rewind starter, clean and check for da
m
-
aged plastic parts. Replace as required, lubricate,
reasse
m
ble and recheck. Always replace O-ring
n
o. 2
every ti
m
e rewind starter is disasse
m
ble.
W
hen releasing starter grip, it
m
ust return to its
stopper and stay against it. If not, check for proper
spring preload or da
m
ages. Readjust or replace as
required.
W
hen pulling starter grip 10 ti
m
es in a row, it
m
ust
return freely. If not, check for da
m
aged parts or
lack of lubrication. Replace parts or lubricate ac-
cordingly.
REMOVAL
Using a s
m
all screwdriver, extract rope knot fro
m
starter grip. Cut rope close to knot.
T
ie a knot
near starter.
Re
m
ove screws
n
o. 3
securing rewind starter
housing
n
o. 4
to engine then re
m
ove rewind
starter.
ROPE REPLACEMENT
Pull out rope. Hold rewind starter in a vise. Slide
rope and untie the knot. Pull out the rope co
m
-
pletely.
1
A32C6GA
1. Knot to be untied
NOTE:
W
hen rope is co
m
pletely pulled out, spring
preload is 4-1/2 turns.
DI
S
A
SS
EMBLY
Undo knot previously tied at re
m
oval. Carefully let
sheave unwind to release spring preload.
Re
m
ove push nut
n
o. 5
and discard. Re
m
ove
locking ele
m
ent
n
o. 6
, O-ring
n
o. 2
, step collar
n
o. 7
, pawl lock
n
o.
8
and pawl
n
o. 9
.
Re
m
ove sheave
n
o. 10
fro
m
rewind starter hous-
ing
n
o. 4
. Hold spring with a screwdriver.
A03C3EA
Содержание ski-doo MACH Z 1000 SDI
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