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Supercharger Repair Kit

185 Engine (Kit P/N 420 881 151)

215/255/260 Engines (Kit P/N 420 881 102)

The following symbols may be used in this document:

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazard situation which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates an instruction which, if not followed, could severely damage vehicle components or other property.

WARNING

– For safety reasons, this kit must be installed by an authorized BRP dealer.

– This kit is designed for specific applicable models only (authorized BRP dealers will confirm model(s)). It is not rec-

ommended for units other than the one (those) for which it was sold.

– This instruction sheet MUST be given to the purchaser.

– Should removal of a locking device be required (e.g. lock tabs, self-locking fasteners, etc.), always replace with a

new one.

– Torque wrench tightening specifications must strictly be adhered to.

– Always wear EYE PROTECTION AND APPROPRIATE GLOVES when using power tools.

– Some components may be HOT. Always wait for engine to cool down before performing work.

TORQUE TO BE USED WHEN TORQUES ARE NOT SPECIFIED IN TEXT

FASTENER

SIZE

5.8

GRADE

8.8

GRADE

10.9

GRADE

12.9

GRADE

M4

1.8 ± 0.2 N•m

(16 ± 2 lbf•

in

)

2.8 ± 0.2 N•m

(25 ± 2 lbf•

in

)

3.8 ± 0.2 N•m

(34 ± 2 lbf•

in

)

4.5 ± 0.5 N•m

(40 ± 4 lbf•

in

)

M5

3.3 ± 0.2 N•m

(29 ± 2 lbf•

in

)

5.0 ± 0.5 N•m

(44 ± 4 lbf•

in

)

7.8 ± 0.7 N•m

(69 ± 6 lbf•

in

)

9.0 ± 1.0 N•m

(80 ± 9 lbf•

in

)

M6

7.5 ± 1.0 N•m

(66 ± 9 lbf•

in

)

10.0 ± 2.0 N•m

(89 ± 18 lbf•

in

)

12.8 ± 2.2 N•m

(113 ± 19 lbf•

in

)

16.0 ± 2.0 N•m

(142 ± 18 lbf•

in

)

M8

15.3 ± 1.7 N•m

(135 ± 15 lbf•

in

)

24.5 ± 3.5 N•m

(18 ± 3 lbf•ft)

31.5 ± 3.5 N•m

(23 ± 3 lbf•ft)

40.0 ± 5.0 N•m

(30 ± 4 lbf•ft)

M10

29 ± 3 N•m

(21 ± 2 lbf•ft)

48 ± 6 N•m

(35 ± 4 lbf•ft)

61 ± 9 N•m

(45 ± 7 lbf•ft)

73 ± 7 N•m

(54 ± 5 lbf•ft)

M12

52 ± 6 N•m

(38 ± 4 lbf•ft)

85 ± 10 N•m

(63 ± 7 lbf•ft)

105 ± 15 N•m

(77 ± 11 lbf•ft)

128 ± 17 N•m

(94 ± 13 lbf•ft)

M14

85 ± 10 N•m

(63 ± 7 lbf•ft)

135 ± 15 N•m

(100 ± 11 lbf•ft)

170 ± 20 N•m

(125 ± 15 lbf•ft)

200 ± 25 N•m

(148 ± 18 lbf•ft)

M16

126 ± 14 N•m

(93 ± 10 lbf•ft)

205 ± 25 N•m

(151 ± 18 lbf•ft)

255 ± 30 N•m

(188 ± 22 lbf•ft)

305 ± 35 N•m

(225 ± 26 lbf•ft)

M18

170 ± 20 N•m

(125 ± 15 lbf•ft)

273 ± 32 N•m

(201 ± 24 lbf•ft)

330 ± 25 N•m

(243 ± 18 lbf•ft)

413 ± 47 N•m

(305 ± 35 lbf•ft)

NOTE:

The illustrations in this document show typical construction of the different assemblies and may

not reproduce the full detail or exact shape of the parts; however, they represent parts that have the
same or similar function.

NOTE:

Installation time is approximately

1.1

hours.

Printed in Canada. (ssi2012-019 en TS)
©2012 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

Instruction Sheet P/N 296 000 353

1 / 8

®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

Содержание SEA-DOO 420 881 151

Страница 1: ...GRADE M4 1 8 0 2 N m 16 2 lbf in 2 8 0 2 N m 25 2 lbf in 3 8 0 2 N m 34 2 lbf in 4 5 0 5 N m 40 4 lbf in M5 3 3 0 2 N m 29 2 lbf in 5 0 0 5 N m 44 4 lbf in 7 8 0 7 N m 69 6 lbf in 9 0 1 0 N m 80 9 lb...

Страница 2: ...earing 2 P9 420 650 270 O ring 2 P10 420 947 025 Spacer 10 2 16 53 8 1 P11 420 227 685 Thrust washer 1 P12 420 837 897 Compressor shaft assembly 1 P13 420 626 027 Friction shim 2 P14 420 632 435 Needl...

Страница 3: ...NUAL Supercharger Disassembly 1 Disassemble the supercharger using the appro priate SEA DOO SHOP MANUAL Supercharger Kit Installation CAUTION Use extreme care when work ing with supercharger parts Sup...

Страница 4: ...isc P7 8 Finish assembling the impeller to the compres sor shaft assembly P12 ssi2005 008 002_a Supercharger Reassembly Clutch Side CAUTION Manipulate the friction shims with care those parts are sens...

Страница 5: ...2 011 007_a 1 Drive gear 2 40 needle pins 3 Inner plastic cage 4 Needle bearing pusher 5 Outer plastic cage 5 Place the second friction shim P13 on the drive gear 6 Install the package consisting of f...

Страница 6: ...of 10 complete revolutions These rotations will dissipate the grease on the friction shims and gear enough to get a proper reading when using a torque wrench to measure the slip torque of the clutch s...

Страница 7: ...hout using the washers ssi2004 003 001_a 3 Ensure the three washers are in place when required by visual and or physical inspection NOTE Some Loctite 495 General Purpose Instant Adhesive P N 293 800 0...

Страница 8: ...t with exhaust manifold Refer to appropriate SEA DOO SHOP MANUAL for the procedure Recommended Engine Oil Use XPS 4 STROKE SYNTH BLEND OIL SUMMER P N 293 600 121 If the recommended XPSTM engine oil is...

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