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MASS-STREAM

Instruction Manual

D-6300

Digital Mass Flow Meters / Controllers

Doc. No.: 9.17.104B Date: 27-12-2018

ATTENTION

Before installing and operating the instrument it is strongly recommended
that this instruction manual should be read carefully. Not following the
guidelines could result in personal injury and/or damage to the equipment.

Содержание MASS-STREAMT D-6300

Страница 1: ...rollers Doc No 9 17 104B Date 27 12 2018 ATTENTION Before installing and operating the instrument it is strongly recommended that this instruction manual should be read carefully Not following the guidelines could result in personal injury and or damage to the equipment ...

Страница 2: ...nstructions digital Mass Flow Pressure instruments laboratory style IN FLOW document no 9 17 022 Operation instructions digital instruments document no 9 17 023 Instruction Manual FlowPlot document no 9 17 030 Fieldbus Interface description o FLOW BUS interface document no 9 17 024 o PROFIBUS DP interface document no 9 17 025 o DeviceNetTM interface document no 9 17 026 o RS232 interface with FLOW...

Страница 3: ...lfunction of any component All wear parts like seals for example are also excluded from the warranty All devices are provided with a seal mark upon delivery In case of a broken seal any warranty claims are void The opening of the instruments is only permitted by certified service personnel authorized by the Customer Service Department CSD of our parent company Bronkhorst High Tech B V The products...

Страница 4: ...ontamination improper electrical hook up physical shock etc Re conditioning of products primarily returned for warranty service that is partly or wholly judged non warranty may be charged for M W Instruments GmbH prepays outgoing freight charges when any party of the service is performed under warranty unless otherwise agreed upon beforehand However if the product has been returned collect to M W ...

Страница 5: ...s of MASS STREAMTM Digital Instruments D 6300 12 2 5 1 8DIN Connector 8 pole round female 14 3 MEASUREMENT PRINCIPLE AND CALIBRATION 15 3 1 CTA Through Flow Measurement 15 3 2 Calibration and Look up Table 16 4 OPERATION VIA RS232 17 4 1 Input Signal via FlowView 19 5 MANUAL INTERFACE Micro Switches and LED s 23 The dimensional drawings and hook up diagrams of the MASS STREAMTM Digital Instruments...

Страница 6: ...ce by means of the correct cable The maximum cable length for communication via RS232 must not exceed 10 m Power Supply Make sure that the instrument or interface is connected to the power supply 15 Vdc up to 24 Vdc please check on instrument label COM Port Settings Use settings 38400 n 8 1 for your COM Port Baud rate 38400 Baud no parity 8 data bits 1 stop bit In case of any trouble during instal...

Страница 7: ...r is calculated by the firmware The setpoint can be given through the analogue interface or through the digital communication line Digital instruments have a lot of setting parameters for signal processing controlling and many extra features and thus a wide range in use Reading and changing of these settings is only possible via RS232 or a fieldbus except for measured value setpoint and valve outp...

Страница 8: ...l operations of some options see chapter 5 The green LED indicates in which mode the instrument is active The red LED indicates address baud rate etc and error warning in relevant situations Scope of Delivery Immediately upon receipt of the incoming goods the package needs to be checked for any possible damages and the goods have to comply with the scope of delivery listed on the packing note In c...

Страница 9: ...nnel shall perform the installation of the instruments Read the instrument s name plate before installation and check the electrical connection flow range media to be measured inlet and outlet pressure as well as input and output signals The instruments contain electronic components which are sensitive to electronic discharges ESD Contact with electronically charged persons or objects could possib...

Страница 10: ...n is horizontally Especially when installing bigger mass flow controllers D 6371 and bigger in different ways you should get in contact with your distributor or M W Instruments GmbH beforehand ATTENTION In the event of power loss or when unplugging the main connector the instrument will be reset into factory settings delivery condition All instruments described in this manual carry the CE mark The...

Страница 11: ...g the system pressurisation must be avoided The control valve cannot be used as a shut off valve When starting up always bring the instrument gradually up to the level of operating conditions There are no regular maintenance checks required for the instrument s operation It has to be ensured that a possible mounted inline filter is checked and cleaned on a regular basis We recommend having the cal...

Страница 12: ...REAMTM Digital Instruments D 6300 Measurement System Accuracy based on calibration with Air 2 FS including non linearity 1 FS or 1 5 FS on request Repeatability 0 2 FS Pressure sensitivity 0 3 RD bar typical Air Temperature sensitivity 0 2 RD C Air Response time sensor τ 63 D 631 D 632 approx 0 3 s others approx 0 9 s Settling time controller plus approx 2 sec not applicable for BJ valves Leak int...

Страница 13: ... aluminium body 0 20 bar g for stainless steel body The maximum operating pressure of controllers also depends on the selected valve Warm up time 30 min for optimum accuracy within 30 sec for accuracy 4 FS Electrical Properties Supply voltage 15 24 Vdc 10 with BJ valve 24 Vdc Current peak values Meter approx 75 mA at 0 flow approx 125 mA at 100 flow Controller add 250 mA add 30 mA for display if a...

Страница 14: ...g to PLC Only shielded wire terminals can be used SERIE 423 99 5672 19 08 8 DIN CONNECTOR BINDER O RING DETAIL THE CABLE THE SHIELD MUST BE AROUND FOLD THE SHIELD OF THE CABLE BACK OVER DETAIL CONNECTED TO THE CONNECTORHOUSING SHIELD OF THE CABLE SHOULD BE BLACK TUBING THE CABLE CABLE LIYCY 8x0 25mm 4 0 20 mm 2 SHRINK SOLDERCONTACTS WITH SHRINKTUBING BRE 160 BLACK OR EQ 7 3 8 5 2 6 1 4 solder side...

Страница 15: ...ns of gas flow or liquid flows published in 1914 Two elements a heater and a temperature probe are positioned in the gas flow CTA is aiming to keep the difference in temperature T between both sensor pins at a constant level The flow rate and the heater energy required to maintain this constant T are proportional and thus indicate the mass flow of the gas The relation between the heater energy and...

Страница 16: ... the look up table in the instrument up to 21 measurement points are recorded and equally arranged over the total measurement range Using the look up table the instrument s firmware relates the correct gas flow to each raw signal via interpolation This method allows processing almost any sensor raw signal given that the signal is monotonically increasing Multi fluid and multi range instruments can...

Страница 17: ...her software it can be found on the CD which is accompanying the despatched goods FlowDDE is required for the following software operations Set up communication between device and computer Hook up of the instrument following the schematic description in chapter 2 5 Start of FlowDDE and select the COM Port connected to the instrument Set the Arbitration to Autobusmaster optimize then select Paramet...

Страница 18: ... Having selected the COM Port and Baud Rate you need to start the communication between a personal computer and the instrument via F3 or by clicking on the menu Communication being followed by a second click on Open communication FlowDDE on your monitor should show the following picture ...

Страница 19: ...atched goods and can be down loaded from http downloads bronkhorst com Covered Functions Setpoint adjustment Actual reading Gas selection for multi gas instruments Alarm functions configurable Counter functions configurable Operations procedure Start FlowDDE and open the communication Start FlowView Following the instrument s pre settings one of the following pictures should be displayed Example f...

Страница 20: ...ated pin 3 in the DIN8 connector or following the changeover to the control mode via RS232 To change over in the above named control mode click on Advanced to open further options Click on Setpoint Control Mode and select 18 RS232 The requested setpoint can now be adjusted via the task bar or by typing the value in the description field below Setpoint ...

Страница 21: ... 17 104B Date of issue 2018 12 Page 21 off 34 Alarm functions Counter adjustments The adjustment of alarm and counter functions is well supported by FlowView Click on the button Alarm Counter to open a frame for the adjustment of all settings ...

Страница 22: ...MASS STREAMTM Instruction Manual D 6300 9 17 104B Date of issue 2018 12 Page 22 off 34 Example of counter adjustments ...

Страница 23: ...nd red LED are used for mode indication on digital instruments PROFIBUS DP DeviceNetTM FLOW BUS and Modbus RTU see table 1 and 2 When the switch is pressed down both LED s will be switched off for function selection As long as the switch will be pressed down there will be a change in indication by both LED s after each 4 seconds The moment the indication LED pattern for the wanted function is reco...

Страница 24: ...lization mode can be changed secured parameters normal flash 0 2 sec on 0 2 sec off Special mode Instrument is busy performing any special function E g auto zero or self test long flash 2 sec on 0 1 sec off Special mode see specific fieldbus for more details FLOW BUS PROFIBUS DP Modbus RTU DeviceNetTM not used not used Idle state slow wink 0 2 sec on 0 2 sec off Wink mode By a command e g send via...

Страница 25: ...c off Warning message An error occurred of minor importance It would be wise to investigate the cause of this You are still able to work with your instrument See specific fieldbus for more details FLOW BUS PROFIBUS DP Modbus RTU DeviceNetTM No details No details No bus power long flash 2 sec on 0 1 sec off See specific fieldbus for more details FLOW BUS PROFIBUS DP Modbus RTU DeviceNetTM Not used ...

Страница 26: ...specific fieldbus for more details FLOW BUS PROFIBUS DP Modbus RTU DeviceNetTM When address is occupied automatic installation on Flow Bus Not used Not used off on 4 8 sec Reset instrument Instrument program will be restarted and all warning and error message will be cleared During new start up instrument will perform a new self test on off 8 12 sec Auto zero Instrument will be re adjusted for mea...

Страница 27: ...t address This can be changed by means of micro switch and LED s See description below for description of this procedure Specific fieldbus for default installation address FLOW BUS PROFIBUS DP Modbus RTU DeviceNetTM Node address 0 Station address 126 MAC ID 63 Please note normal flash 0 2 sec on 0 2 sec off Set instrument to default installation address MAC ID At first the instrument needs to be f...

Страница 28: ...ddress MAC ID and baud rate green LED red LED Time Indication amount of count flashes 0 12 off 0 12 sec maximum tens in bus address MAC ID for instrument off amount of count flashes 0 9 0 9 sec maximum units in bus address MAC ID for instrument amount of count flashes 0 10 amount of count flashes 0 10 0 10 sec maximum baud rate setting for instrument Please note The value zero will be indicated by...

Страница 29: ...D s will flash 10 times For DeviceNetTM baud rate readout of 250000 Baud both LED s will flash 2 times Change bus address MAC ID and baud rate At first the instrument needs to be forced into the remote manual install mode Within the time out period of 60 sec it is possible to start changing the bus address MAC ID of the instrument If the micro switch will not be pressed within this time out period...

Страница 30: ...t units of bus address MAC ID red LED flashes 0 1 sec on 0 1 sec off count flashes start when micro switch is pressed 0 5 sec on 0 5 sec off time out 60 sec Press micro switch and count green flashes for tens of bus address MAC ID Release when wanted amount has been count Counts up to max 9 and then starts at 0 again When counting fails keep switch pressed and restart counting for next attempt 4 s...

Страница 31: ...a high frequency pattern 0 1 sec on 0 1 sec off As soon as the micro switch is pressed down this LED or both LED s will be off and the counting sequence will start LED indications for readout of setpoint control mode For switching between different functions for a digital meter or controller several modes are available The output signals sensor signals on both the analogue and the fieldbus interfa...

Страница 32: ...only 6 tuning mode tuning enabled M W only 7 setpoint 100 controlling flow on 100 100 8 valve purge purge valve valve fully opened 9 calibration mode calibration enabled M W only 10 external input slave controlling as slave from another instrument on analogue input Master Slave process analogue input FLOW BUS RS232 12 setpoint 0 controlling flow on 0 0 13 FLOW BUS slave external input controlling ...

Страница 33: ...mode will trigger the instrument to change its setpoint control mode For the indication of the setpoint control mode number the green LED will flash the amount of tens and the red LED the amount of units in the number The flashes are called count flashes and have a pattern of 0 5 sec on 0 5 sec off Table 9 LED indication for setpoint control mode number green LED red LED Time Indication amount of ...

Страница 34: ...s of setpoint control mode number red LED flashes 0 2 sec on 0 2 sec off count flashes start when micro switch is pressed 0 5 sec on 0 5 sec off time out 60 sec Press switch and count red flashes for units of setpoint control mode number Release when wanted amount has been count Counts up to max 9 and then starts at 0 again When counting failed keep switch pressed and restart counting for next att...

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