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BROBO GROUP (AUST) PTY. LTD.

8 Fowler Rd, Dandenong South
Victoria 3175, AUSTRALIA.

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+ 61 3 9794 8751

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[email protected]

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61 3 9794 8792

www.brobo.com.au

PRODUCT AND MAINTENANCE MANUAL

METAL CUTTING SAW

MODEL No. S315G, S350G, S400G

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Precision Drilling Machines

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Tapping Machines

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Multi-Head Drills

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Tool Grinders

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Tool Post Grinders

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Machine Vices

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Special Production Equipment

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Accessories

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Riveting Machines

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Pedestal Grinders

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Metal Cutting Saws

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Linishers

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YOUR BROBO DISTRIBUTOR IS:

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Bench Mount Unit

Floor Mount Unit

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A.C.N.

098 264 316

A.B.N.

42 098 264 316

Содержание S315G

Страница 1: ... MANUAL METAL CUTTING SAW MODEL No S315G S350G S400G Precision Drilling Machines Tapping Machines Multi Head Drills Tool Grinders Tool Post Grinders Machine Vices Special Production Equipment Accessories Riveting Machines Pedestal Grinders Metal Cutting Saws Linishers YOUR BROBO DISTRIBUTOR IS Bench Mount Unit Floor Mount Unit A C N 098 264 316 A B N 42 098 264 316 ...

Страница 2: ...mendations CHAPTER 4 Drawings Layouts Assembly Spare Parts 4 1 Main Dimensions 4 2 Cold Saw Assembly 4 3 Standard Gearbox Assembly 4 4 S400 Gearbox Assembly 4 5 Coolant Tank Assembly 4 6 Backfence Assembly 4 7 Deadman Trigger Assembly 4 8 Standard Manual Vice Assembly 4 9 Dual Manual Vice Assembly 4 10 Broborule Series 4 11 Electrical Schematic Drawings CHAPTER 5 Adjustments for the Saw Unit 5 1 C...

Страница 3: ...160 180 80 1 300 320 360 2 200 220 240 3 200 200 220 4 160 180 180 5 140 160 180 100 1 300 300 340 2 220 200 220 3 200 180 180 4 160 140 160 5 140 120 140 120 1 300 340 2 200 220 3 180 180 4 160 160 5 120 140 SOLID SECTIONS 10 280 280 300 20 160 200 240 30 140 160 200 40 120 140 140 50 80 100 120 60 80 100 TABLE 2 Blade Selection Chart NOTE CHART GUIDE ONLY This chart is issued as a guide only Man...

Страница 4: ...ower Supply 1 240 1430 1 7 50Hz Power Supply 3 415 1420 2680 1 5 2 2 50Hz Power Supply 3 415 650 1350 1 1 1 5 60Hz Power Supply 1 230 1700 1 7 60Hz Power Supply 3 220 850 1700 1 1 1 5 60Hz Power Supply 3 440 850 1700 1 5 2 2 60Hz Power Supply 3 220 1700 3400 1 1 1 5 TABLE 3 Motor Specifications BLADE SPINDLE RPM Motor Type BLADE SPEEDS S315 S350 S400 Frequency Hz Phase RPM RPM m min RPM m min RPM ...

Страница 5: ...IFICATIONS Base Dimensions L W 550mm 660mm Table Working Height 968 mm Saw Height 1917 mm SAW WEIGHT Un Packed Weight kg Packed Weight kg S315 S350 S400 Saw Unit 136kg 300lb 150kg 330lb Coolant Tank Complete 17kg 42lb 17kg 42lb Sheet Metal Stand S315 S350 S400 28kg 62lb 28kg 62lb Manual Vice Unit 25kg 55lb 25kg 55lb TABLE 7 Saw Weigh TABLE 6 Cutting range ...

Страница 6: ...essible area as close as possible to the final location Carefully remove the wooden frame surrounding the saw unit Figure 1 Once completed proceed by elevating the machine away from the pallet base using a sling harness wrapped around the cutting head of the saw Ensure that the floor is as level as possible before finally positioning the machine to the desired location FIGURE 1 Handling of Metal C...

Страница 7: ...Manual Mechanical Vice Clamp Manual Mechanical Dual Arm Vice Clamp 9501740 Fabricated Sheet Metal Stand 9301450 Floor Stand Angle Iron 9301400 Trigger Deadman Switch 9501640 S350G S400G Brobolube Additional Blade s Custom to Client Requirements 1 3 Minimum Requirements For the machine to function correctly the room in which the saw unit is to be installed must be in the vicinity of satisfy the fol...

Страница 8: ...d if applicable in which the saw head rests on is anchored to the floor by 4 M12 bolts provided For added stability it is strongly recommended that the machine stand is fastened to the floor by using loxins not provided When positioning fastening the unit please refer to the hole locations shown in Figure 2 Figure 2 Anchoring Hole Locations FRONT OF MACHINE FRONT OF MACHINE FRONT OF MACHINE FRONT ...

Страница 9: ...ted with a suitable approved four pin plugs i e three phase earthing not provided Figure 3 2 Connection for 4 CORE Wire System with Neutral 3 Phase c Check the power supplied motor specifications before plugging in the machine Check the terminal connection on dual voltage motor terminal box connect it accordingly to the corresponding voltage supply d If the dual motor is requested the motor is alw...

Страница 10: ...w Figure 4 Main Control Switch 3 Check that the motor is operating in the correct direction that is the blade is rotating downwards into the direction of the vice clamps 4 Ensure that all electrical leads cables including supply leads are maintained in a good condition away from sharp objects All leads should be replaced if cut sliced or damaged in any way Brobo Group S315 S350 S400 Series Metal C...

Страница 11: ...IRECTIVE ON MACHINERY No 98 37 CE Danger Zone any zone in and or around a machine in which the presence of a person constitutes a risk for the safety health of that person Person Exposed any person finding him or herself either completely or partly in a danger zone Operator the person or persons are given the responsibility of installing operating adjusting maintaining cleaning repairing transport...

Страница 12: ...se hazards Only a qualified electrician should carry out regular maintenance of this system 2 2 General Requirements Lighting Insufficient lighting during the operation of the saw unit would constitute a safety hazard for the people concerned For this reason the user of the machine must provide adequate lighting in the working area to eliminate areas of shadow whilst also prevent dazzling illumina...

Страница 13: ...be tied back or placed in a hair net Always disconnect the power supply to the machine before carrying out any maintenance work or adjustments This includes cases of abnormal operations of the machine Any maintenance work performed on the hydraulic pneumatic or coolant systems must be carried out only after the pressure in the system has been released The operator MUST NOT conduct any risky operat...

Страница 14: ... Always follow safe practices inspection procedures when installing blades Please refer to section 5 1 Changing the Blade When cutting very small specimens ensure that the workpiece is not dragged behind the back fence support where it could get lodged behind the blade If the blade jams during a cut activate the emergency stop function immediately Do not continue forcing the blade through This cou...

Страница 15: ...ition the saw also complies with the Australian Standards regarding the safeguarding general requirements for electrical equipment 2 4 1 Reference Standards MACHINE SAFETY EEC Directive No 98 37 CE Machines Directive EEC Directive No 91 368 94 68 Amends sections of EEC Directive No 98 37 CE relating to machine safety EEC Directive No 73 23 Low Voltage Directive AS4024 1 1996 Safeguarding of Machin...

Страница 16: ...of correct saw blade provides minimum burr to the workpiece while maximising the safety to the operator during each cutting procedure 3 1 2 Saw Safety Guard The primary purpose of the saw safety guard is to protect the user from the spinning blade It also functions as a safety device to protect the operator from any broken tooth swarf or high velocity particles that might be dislodged by the cutti...

Страница 17: ...d Selector Switch The rotary Main power switch also serves as the speed selector switch When the speed is selected the saw is set to STANDBY mode The STANDBY lamp illuminates to provide a warning to personnel the saw is at the ready AT any time the Dead Man trigger is activated the saw will run 3 1 5 Manual Vice Clamp The manual vice clamp lever allows speedy clamping of material with ergonomicall...

Страница 18: ... possible without interfering with the travel of the blade or guard Vice relocation is required whenever the head angle is altered 5 For pneumatic vices set the vice clamping pressure from the pressure regulators located on the main control unit door If for any reason this pressure is not available on a continuous basis the regulator on the air service unit must be set slightly below the available...

Страница 19: ...y the material cross sectional dimensions When cutting stainless steel or high carbon steel Brinell hardness above 200 the slowest speed machine should be used together with a cobalt type high speed steel blade When manually feeding the saw head keep in mind to maintain a steady continuous pressure thus avoiding work hardening on the cutting piece Avoid forcing the blade through the material as th...

Страница 20: ... TITLE DWG NO SCALE 1 15 SHEET 1 OF 1 A3 WEIGHT 000101 STANDARD COLD SAW PACKAGING BROBO GROUP Address 8 Fowler Rd Dandenong VIC 3175 https brobo com au 23 07 2021 0 DRAWN DATE ANH ALL RIGHTS RESERVED THIS DRAWING MAY NOT BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF BROBO GROUP PTY LT ...

Страница 21: ... CAPACITY NEW ROTARY TABLE CLOSE RHS SIDE OPENING NEW BACK FENCE ONLY ONE PART UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH TOLERANCES LINEAR ANGULAR MATERIAL DO NOT SCALE DRAWING REVISION TITLE DWG NO SCALE 1 20 SHEET 1 OF 1 A3 WEIGHT 001001 COLD SAW G MODEL BROBO GROUP Address 8 Fowler Rd Dandenong VIC 3175 https brobo com au 23 07 2021 0 DRAWN DATE ANH ALL RIGHTS RESE...

Страница 22: ...0 9315080 Spring 163 234 1 11 9502120 Spring Clevis 2 12 8705140 Socket Head Cap Screw M8x35 2 13 8715210 Hex Lock Nut 2 ITEM NO PART NUMBER DESCRIPTION QTY 14 9911540 Lower Link 140mm 1 15 9504350 Eyebolt Long Version 2 16 9314690 Socket Head Shoulder Screw M8x50 1 17 9305150 Saw Compression Spring 1 18 8735160 Nylon Nut Lock M8 1 19 8715210 Hex Lock Nut 2 20 8706150 Linkage Shoulder Bolt M6x5 1 ...

Страница 23: ... 17 8705300 Socket Head Cap Screw M12x100 2 18 8705270 Socket Head Cap Screw M12x60 2 19 9305110 Grease Nipple M8x1 25 1 20 9712020 Rotary Table Bevel Gear 2 5 1 21 9712030 Pivot Block 1 22 8705140 Socket Head Cap Screw M8x35 1 23 8715210 Hex Thin Lock Nut M8 1 24 8705990 Roll Pin 6x24 2 25 8725500 Socket Head Cap Screw M10x35 4 26 9324270 Spring Lower Bracket 1 27 8705650 Socket Head Cap Screw M1...

Страница 24: ... VARI SPEED MOTOR 2 2Kw CONTROL BOX ASSEMBLY 9301510 VARI SPEED ITEM NO PART NUMBER DESCRIPTION QTY 1 9305140 Hex Thin Nut M20x1 5 1 2 9104010 Deadman Swing Handle 1 3 9105040 Deadman Trigger 1 4 5000250 Micro Switch EMAS L5K13PUM211 1 5 9301030 Cable White 1 6 9615490 3 PIN XLR Line Plugs AC3MM PD5302 1 ITEM NO PART NUMBER DESCRIPTION 7 9324070 Pump Mounting Plate 1 8 9304017 Pin Coolant Pump 1 9...

Страница 25: ...0 Coolant Pump 1 19 9324070 Pump Mounting Plate 1 20 9304017 Pin Coolant Pump 1 21 8705560 Hex Head Screw M8x20 2 22 9505030 Nylon Hose Kit 8mm 1 23 9314050 WormWheel 1 24 9305010 Double Seal 90x70x10 1 25 9504080 Main Spindle S315 S350 1 26 9314420 Key Main Spindle 1 27 9504090 Spindle Counter Plate S315D S350D 1 28 8715080 Dowel Pin 8x25 2 29 8735090 Retaining Screw M16x40 LEFT HAND Threaded 1 3...

Страница 26: ...SH TOLERANCES LINEAR ANGULAR MATERIAL DO NOT SCALE DRAWING REVISION TITLE DWG NO SCALE 1 2 SHEET 2 OF 2 A3 WEIGHT 9935260 STANDARD GEARBOX ASSEMBLY S350 BROBO GROUP Address 8 Fowler Rd Dandenong VIC 3175 https brobo com au 25 10 2021 0 DRAWN DATE ANH ALL RIGHTS RESERVED THIS DRAWING MAY NOT BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION ...

Страница 27: ... 18 9405450 Coolant Pump 1 19 9324070 Pump Mounting Plate 1 20 9304017 Pin Coolant Pump 1 21 8705560 Hex Head Screw M8x20 2 22 9505030 Nylon Hose Kit 8mm 1 23 9314050 WormWheel 1 24 9305010 Double Seal 90x70x10 1 25 9814010 Main Spindle S400 1 26 9314420 Key Main Spindle 1 27 9824000 Spindle Counter Plate S400 1 28 8715140 Dowel Pin 12x30 2 29 8735090 Retaining Screw M16x40 LEFT HAND Threaded 1 30...

Страница 28: ...ION TITLE DWG NO SCALE 1 5 SHEET 1 OF 1 A3 WEIGHT 9311110 COOLANT TANK ASSEMBLY BROBO GROUP Address 8 Fowler Rd Dandenong VIC 3175 https brobo com au 05 06 2020 0 DRAWN BY DATE ANH ALL RIGHTS RESERVED THIS DRAWING MAY NOT BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF BROBO GROUP PTY LT SIZE TO MATCH CAST 6 mm 0 1 0 5 30 mm 0 2 0 5 10...

Страница 29: ...e 1 9503130 SHEETMETAL STAND ITEM NO PART NUMBER DESCRIPTION QTY 14 9503130 C01 Front 1 15 9503130 C02 Back 1 16 9503130 C03 Top 1 17 9503130 C04 Rod 4 18 9503130 C05 Bended Equal Angle 1 6x50x515 2 19 9503150 Saw Stand Shelf 1 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH TOLERANCES LINEAR ANGULAR MATERIAL DO NOT SCALE DRAWING REVISION TITLE DWG NO SCALE 1 10 SHEET 1 OF ...

Страница 30: ... 14 8705940 Rollpin 4x24 1 15 1045020 Knob 38mm 1 16 9314090 Quick Action Handle 1 17 8735380 Roll Pin 8x40 1 18 9314280 Vice Block Clamp 2 19 8705980 Rollpin 6x16 1 20 9405090 Compression Spring 2 21 8705460 Socket Set Screw M6x8 2 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH TOLERANCES LINEAR ANGULAR MATERIAL DO NOT SCALE DRAWING REVISION TITLE DWG NO SCALE 1 3 SHEET 1...

Страница 31: ...S LINEAR ANGULAR MATERIAL DO NOT SCALE DRAWING REVISION TITLE DWG NO SCALE 1 3 SHEET 2 OF 2 A3 WEIGHT 9711060 MANUAL VICE ASSEMBLY G MODEL BROBO GROUP Address 8 Fowler Rd Dandenong VIC 3175 https brobo com au 06 09 2021 0 DRAWN DATE ANH ALL RIGHTS RESERVED THIS DRAWING MAY NOT BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF BROBO GROUP...

Страница 32: ... Rollpin 6x16 1 20 9405090 Compression Spring 2 21 8705460 Socket Set Screw M6x8 2 22 9304015 Leadscrew Extension 1 ITEM NO PART NUMBER DESCRIPTION 23 9302260 Vice Extension Arm Block 1 24 9702250 Extension Arm G 1 25 8705490 Socket Set Screw M8x16 1 26 8725470 Flat Washer 10 1 27 8725960 Socket Head Cap Screw M10x40 1 28 P763020 Plate 76 x 30 x 20 1 29 FCSM6x40 Flat Socket Head Cap Screw M6x40 2 ...

Страница 33: ... MATERIAL DO NOT SCALE DRAWING REVISION TITLE DWG NO SCALE 1 5 SHEET 2 OF 2 A3 WEIGHT 9701950 DUAL ARM VICE ASSEMBLY G MODEL BROBO GROUP Address 8 Fowler Rd Dandenong VIC 3175 https brobo com au 02 08 2021 0 DRAWN DATE ANH ALL RIGHTS RESERVED THIS DRAWING MAY NOT BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF BROBO GROUP PTY LT ...

Страница 34: ...25 4 ITEM NO PART NUMBER DESCRIPTION QTY 1 9505910 Carriage Track 3 0 Metre 1 2 9505940 Measuring Tape 5Mx19 1 3 9512110 Angle Bracket 3 4 8705570 Button Head Cap Screw M8x40 3 5 8705580 Hex Head Screw M8x40 3 6 9501560 Mirco Flip Included Arm 1 7 9501210 Brobo 68 Kg Conveyor Roller 3000x305x150mm Pitch 1 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH TOLERANCES LINEAR ANG...

Страница 35: ...TEM NO PART NUMBER DESCRIPTION QTY 1 9505900 Carriage Track 6 0 Metre 1 2 9505950 Measuring Tape 8Mx19 1 3 9512110 Angle Bracket 6 4 8705570 Button Head Cap Screw M8x40 6 5 8705580 Hex Head Screw M8x40 6 6 9501560 Mirco Flip Included Arm 1 7 9501210 Brobo 68 Kg Conveyor Roller 3000x305x150mm Pitch 2 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH TOLERANCES LINEAR ANGULAR M...

Страница 36: ...16 1x17 34 5x3 2 16 9504020 Mounting Plate Shape L2 1 17 9505930 Stop Plate 99 x 85 x 6 1 18 9502100 Extension Arm Stop 1 19 9504840 Wear Plate 50x40x5 1 20 8705340 Flat Socket Head Cap Screw M6x16 5 21 8715080 Dowel Pin 8x25 1 22 8705130 Socket Head Cap Screw M8x25 1 23 8705070 Socket Head Cap Screw M6x20 3 24 9504830 45 Offset Indicator 1 25 8705930 Slotted Spring Pin 4x16 2 UNLESS OTHERWISE SPE...

Страница 37: ...NGULAR MATERIAL DO NOT SCALE DRAWING REVISION TITLE DWG NO SCALE 1 6 SHEET 1 OF 1 A3 WEIGHT S350G 00 CC CUTTING CHART S350 90 DEGREE BROBO GROUP Address 8 Fowler Rd Dandenong VIC 3175 https brobo com au 03 09 2021 0 DRAWN DATE ANH ALL RIGHTS RESERVED THIS DRAWING MAY NOT BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF BROBO GROUP PTY L...

Страница 38: ... ANGULAR MATERIAL DO NOT SCALE DRAWING REVISION TITLE DWG NO SCALE 1 6 SHEET 1 OF 1 A3 WEIGHT S400G 00 CC CUTTING CHART S400 90 DEGREE BROBO GROUP Address 8 Fowler Rd Dandenong VIC 3175 https brobo com au 03 09 2021 0 DRAWN DATE ANH ALL RIGHTS RESERVED THIS DRAWING MAY NOT BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF BROBO GROUP PTY...

Страница 39: ...the blade of any dirt or swarf that was trapped by the previous cutting cycles 5 Place the old saw blade into the new blade packaging disposed of it safely Carefully mount the new blade onto the spindle hub ensuring that the blade is rotating into towards the back fence replace the counter plate utilising the drive pins as guides as it passes through the pinholes on the blade 6 Rotate blade back a...

Страница 40: ...llowing the blade teeth to cut at an optimum rate Do not force the blade through the material This could cause numerous problems including breaking the blade teeth jamming the blade with the cutting part or fracturing the blade spindle The cutting action also generates a large amount of heat within the cutting sample due to frictional contact Should this heat affect the material you are cutting in...

Страница 41: ...ommended to use this initial setting On this setting approximately 55 cubic centimeters lubricator capacity should last for 20 hours of continuous cutting If for some reason the setting needs to be altered the needle valve should be turned clockwise to reduce or anti clockwise to increase the fluid flow respectively NOTE i Although the lubricator is capable of delivering a much higher flow rate of...

Страница 42: ...ng operation ensure that the air supply to the system is disconnected before repairing the problem It is recommended that footwear with anti slip soles be worn at all times Any spills will result in potentially hazardous slippery surfaces should be dealt with promptly to prevent physical injury resulting from falls Do not use coarsely combustible material like sawdust to soak up oil due to the pot...

Страница 43: ...product is free from any machining defects 6 2 Maintenance Requirements All maintenance must be carried out with the power switched off the machine in emergency stop condition To guarantee for optimum operation all spare parts must be Brobo Group originals On completion of maintenance works ensure that the replaced parts or any tools used have been removed from the machines before starting it up A...

Страница 44: ...ainted surfaces lightly oiled to protect from rust corrosion 7 The air supply for the pneumatic air vices should be checked regularly such that it is free of any condensed water molecules the filter should be drained frequently 8 Ensure that the machine performs cuts perpendicular to the work surface If not contact Brobo Group engineering department 9 Test that the blade is at right angles to the ...

Страница 45: ...using the 0 notch as a reference set the stops at 45 left right using the method described in Section 5 2 Adjusting the Cutting Angle Adjust the blade using the appropriate screws such that it is perpendicular to the work surface Check the hardness of the material being cut corresponds within the capabilities of the blade Check the water oil mixture check that the holes and or hose are not blocked...

Страница 46: ...pressure is satisfactory Specimen vibrates in the vice check that the vice clamps are position correctly the clamping pressure are adequate The blade slide runs over the material without cutting it increase or decrease head speed respectively Reduce cutting pressure Check the coolant level clean piping nozzles The material present may not be homogenous either on the surface such as oxides or sand ...

Страница 47: ...wn fuses Hydraulic oil level pressure system Blocked coolant tubing Ensure that the main power cable is plugged in switched on Check the phases cables plugs sockets for loose connection Also check that the motor connections are in place Verify that the contractors are not loose If contacts are short circuited contact Brobo Group engineering department immediately Check that it has not burnt out th...

Страница 48: ...esting the noise level measured is below 85 dB A If the noise level becomes too high during a cutting cycle stop the process inspect for the problem if any are present Substance Low Care must be taken as some coolants may be harmful or cause allergic reactions Please read the labels carefully Keep the work area clean regularly remove excess coolant oils other impurities Hazardous Events Unexpected...

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