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Broadcom

ACPL-337J-EB600-RM100

5

ACPL-337J

 Reference Manual 

Infineon EasyPIM™ 1B IGBT Module EB600-337J Evaluation Board

Chapter 1: About This Document

1.1  Scope and Purpose

This document describes how to use Broadcom

®

 EB600-337J evaluation board in a proper and safe way. The EB600-337J 

evaluation board contains a power integrated module (PIM), which includes a three-phase diode bridge, a brake-chopper 
IGBT/diode, and a three-phase IGBT inverter, together with the gate driver circuit and DC bus capacitors. The voltage rating 
of the power module is 600V. The evaluation board features an ACPL-337J isolated gate driver that drives IGBT switches 
and an ACPL-C87A isolated amplifier that measures the NTC temperature of the power module. The evaluation board 
supports the power integrated moduled (PIMd) FP30R06W1E3 and FP15R06W1E3, but other PIMs with the same pin layout 
can be used as well. The integrated DC bus feature enables customers to evaluate the ACPL-337J isolated gate driver in 
conditions similar to actual applications, such as an industrial inverter. 

The EB600-337J board is a gate driver evaluation board and it is 

not

 intended to be used as the continuously operating 

inverter or as the part of some other series product. Thus, it is 

not

 intended to be used for the continuous inverter operation; 

it enables customers to evaluate driving and other characteristics of Broadcom's ACPL-337J gate drivers that are aimed for 
high-performance power electronics conversion systems. For the short time inverter operation evaluation, additional 
heatsinks must be mounted.

The EB600-337J evaluation board can be either supplied with DC current by accessing DC bus terminals, or with AC current 
by using the input rectifier of the power module. In case an AC supply is used, ensure that an additional pre-charge circuit 
is added. Line chokes and a filter should also be placed. Additional boards with line input filters can be ordered separately. 

If you need more information on the additional line filter board, or more specific data on the inverter operation evaluation, 
contact [email protected]

1.2  Warnings

The board operates at high voltages. Take special care to avoid the risk of injury and life endangering injuries. Consider, and 
take seriously, all of the following safety precautions when operating with this board:

If the board is powered up, do not touch the board, especially exposed metal parts.

Pay attention to the maximum ratings.

Use of a protection cover made of insulating materials is mandatory.

After powering off, wait at least 10 seconds for the DC bus capacitors to discharge, and check the DC bus voltage 
before touching the board.

If board is used to drive a continuous load, the power module must be mounted on a heatsink. The board temperature 
may rise to high values. Therefore, any contact with the human body must be avoided.

The board does 

not

 have a pre-charge circuit nor the EMC filter features. Thus, do 

not

 power-on the board directly from 

the three-phase AC grid if those features are not provided externally. For laboratory testing purposes, alternatives might 
be the usage of a three-phase autotransformer. Large inrush currents can cause failure and explosion of electrolytic 
capacitors, which can cause serious injuries.

It is strongly recommended to place fuses at the input when powering up the board. 

It is strongly recommended to connect a –DC_BUS terminal to ground prior to applying power to the board.

Whenever a change in the test setup is done (for example, changing the probe position), turn off the DC bus and the 
+24V supply to avoid injuries and the destruction of the board.

The board itself does not provide dead-time generation. The recommended minimal dead time is 5 µs.

Содержание ACPL-337J

Страница 1: ...Broadcom ACPL 337J EB600 RM100 October 2 2019 ACPL 337J Infineon EasyPIM 1B IGBT Module EB600 337J Evaluation Board Reference Manual Version 1 0...

Страница 2: ...visit www broadcom com Broadcom reserves the right to make changes without further notice to any products or data herein to improve reliability function or design Information furnished by Broadcom is...

Страница 3: ...iliary Power Management 13 4 2 Gate Driver Circuit 14 4 2 1 Gate Driver Circuit Low Voltage Side 14 4 2 2 Gate Driver Circuit High Voltage Side 15 4 2 3 Protection Features 15 4 2 4 Gate Resistor Cons...

Страница 4: ...Broadcom ACPL 337J EB600 RM100 4 ACPL 337J Reference Manual Infineon EasyPIM 1B IGBT Module EB600 337J Evaluation Board Version 1 0 October 2 2019 37...

Страница 5: ...an AC supply is used ensure that an additional pre charge circuit is added Line chokes and a filter should also be placed Additional boards with line input filters can be ordered separately If you nee...

Страница 6: ...NG Due to the technical requirements high voltage components are used and some of them could contain dangerous substances Because the failure of such components can harm the user and even endanger the...

Страница 7: ...ording to their technical requirements and use it in their own designs see Section A 4 Disclaimer The design is tested as described in this document at the temperature of 25 C but it is not qualified...

Страница 8: ...power supply with current limit protection and thermal shutdown Isolated power supplies for gate drivers Access to PWM input signals Access to drivers fault and UVLO output signals for protection and...

Страница 9: ...er terminals are shown in grey in Figure 2 Low voltage side connectors aimed for signal interface and power supply of digital side of ACPL 337J drivers are presented in green Table 1 Absolute Maximum...

Страница 10: ...PL 337J EB600 RM100 10 ACPL 337J Reference Manual Infineon EasyPIM 1B IGBT Module EB600 337J Evaluation Board Figure 2 EB600 337J Functional Block Diagram Figure 3 Functional Block Disposition of the...

Страница 11: ...h in phase 3 Input 7 GND Ground Bidirectional 8 GND Ground Bidirectional 9 PWM B PWM signal for brake power switch Input 10 UVLO B UVLO signal for brake power switch Output 11 FAULT B Fault signal for...

Страница 12: ...l input M4 screw terminal DC_BUS DC bus negative rail input N_REC Negative diode rectifier output rail BRAKE Brake chopper IGBT collector L1 L2 L3 Diode rectifier phase inputs U V W Inverter phases PC...

Страница 13: ...supply based on LM2674 DC DC switching regulator is shown in Figure 5a The 5V output of this power supply is used to supply the ACPL 337J gate drivers and the ACPL C87A voltage sensor low voltage sid...

Страница 14: ...age side of the driver is supplied with 5V on the VCC1 pin The UVLO and FAULT signals are pulled up to 5V with 10 k resistors These signals are active high when driver is working in the specified rang...

Страница 15: ...resistors are placed This is done to enable the customer to quickly adjust gate resistance Also this circuitry features a turn off diode that serves to adjust turn on and turn off gate resistance sepa...

Страница 16: ...Protection Sequence Diagram is the same as in the ACPL 337J data sheet The DESAT terminal monitors the voltage between the collector and the emitter VCE of the IGBT When this voltage exceeds 7V a weak...

Страница 17: ...plied by the ACPL 337J Note that RDS MIN can be different for high side and low side power switches Therefore calculations for both are necessary This external gate resistor combined with an internal...

Страница 18: ...utilization For an appropriate voltage sharing on series connected electrolytic capacitors and safety discharging purposes two ceramic 39 k resistors are connected in parallel to each electrolytic ca...

Страница 19: ...ent NTC thermistor is amplified using an ACPL C87A isolated linear optocoupler and additionally buffered using an operation amplifier Figure 16 shows the typical temperature response of the measuremen...

Страница 20: ...l as the ACPL 337J output fault signals can be connected to any control board with 5V 3 3V logic 4 Connect a 24V external power supply The EB600 337J requests a 24V external power supply to enable 5V...

Страница 21: ...ors is a constant 47 nH and does not vary from the setup used to characterize switching characteristic but only from an assembled PIM As an example Figure 17 shows the obtained turn on and turn off lo...

Страница 22: ...hing transient while in Figure 19 the turn off switching transient is depicted Figure 18 Oscilloscope Screenshot of Turn On Transient Vdc 300V Ic 30A CH1 Yellow Vce CH3 Blue Vge CH4 Green Vdc F6 Red I...

Страница 23: ...00 23 ACPL 337J Reference Manual Infineon EasyPIM 1B IGBT Module EB600 337J Evaluation Board Figure 20 Measurement Results from DESAT Detection Direct Short Circuit at Vdc 300V CH1 Yellow Vce CH3 Blue...

Страница 24: ...uation Board Appendix A Schematics Layout and BOM This appendix includes full schematics layout and bill of materials of the EB600 337J This information helps customers to modify copy and qualify the...

Страница 25: ...Broadcom ACPL 337J EB600 RM100 25 ACPL 337J Reference Manual Infineon EasyPIM 1B IGBT Module EB600 337J Evaluation Board Figure 22 EB600 337J Sheet 1 Connector...

Страница 26: ...Broadcom ACPL 337J EB600 RM100 26 ACPL 337J Reference Manual Infineon EasyPIM 1B IGBT Module EB600 337J Evaluation Board Figure 23 EB600 337J Sheet 2 DC Bus...

Страница 27: ...Broadcom ACPL 337J EB600 RM100 27 ACPL 337J Reference Manual Infineon EasyPIM 1B IGBT Module EB600 337J Evaluation Board Figure 24 EB600 337J Sheet 3 Drivers...

Страница 28: ...Broadcom ACPL 337J EB600 RM100 28 ACPL 337J Reference Manual Infineon EasyPIM 1B IGBT Module EB600 337J Evaluation Board Figure 25 EB600 337J Sheet 4 IGBT Module...

Страница 29: ...Broadcom ACPL 337J EB600 RM100 29 ACPL 337J Reference Manual Infineon EasyPIM 1B IGBT Module EB600 337J Evaluation Board Figure 26 EB600 337J Sheet 5 Power Management...

Страница 30: ...Broadcom ACPL 337J EB600 RM100 30 ACPL 337J Reference Manual Infineon EasyPIM 1B IGBT Module EB600 337J Evaluation Board A 2 Layout Figure 27 EB600 337J Assembly Drawing...

Страница 31: ...Broadcom ACPL 337J EB600 RM100 31 ACPL 337J Reference Manual Infineon EasyPIM 1B IGBT Module EB600 337J Evaluation Board Figure 28 EB600 337J Top Layer...

Страница 32: ...Broadcom ACPL 337J EB600 RM100 32 ACPL 337J Reference Manual Infineon EasyPIM 1B IGBT Module EB600 337J Evaluation Board Figure 29 EB600 337J Signal Layer 1...

Страница 33: ...Broadcom ACPL 337J EB600 RM100 33 ACPL 337J Reference Manual Infineon EasyPIM 1B IGBT Module EB600 337J Evaluation Board Figure 30 EB600 337J Signal Layer 2...

Страница 34: ...Broadcom ACPL 337J EB600 RM100 34 ACPL 337J Reference Manual Infineon EasyPIM 1B IGBT Module EB600 337J Evaluation Board Figure 31 EB600 337J Bottom Layer...

Страница 35: ...EEE FT1V101AP C64 TLJA107M010R1400 C65 C67 885012208017 C66 C68 C69 C70 C72 C73 C74 C75 C76 C77 C79 C81 TMK316BJ106KL T D1 D3 D8 D10 D15 D17 D22 PDZ2 7BGWJ D2 D9 D16 D23 D30 D37 D44 US1MFA D4 D11 D18...

Страница 36: ...LY AS A FIRST STEP FOR EVALUATION AND IMPLEMENTATION OF THE BROADCOM INC TECHNOLOGIES KINESTAS DOO DOES NOT TAKE RESPONSIBILITY FOR USING AND IMPLEMENTING BROADCOM TECHNOLOGIES IN OTHER DESIGNS U10 AC...

Страница 37: ...Broadcom ACPL 337J EB600 RM100 37 ACPL 337J Reference Manual Infineon EasyPIM 1B IGBT Module EB600 337J Evaluation Board Revision History Version 1 0 October 2 2019 Initial release of the document...

Страница 38: ......

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