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Bridgeview BALE KING 5100, Руководство оператора и каталог запасных частей

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BALE KING 5100/5100TR 

Bale Processor 

 

Operator's & Parts Manual

 

 

Last Updated: August 11, 2015 

 

Bridgeview Manufacturing Inc. 

P.O. Box 4 

Gerald, Saskatchewan, Canada 

S0A 1B0 

Phone: 1-306-745-2711 

Fax: 1-306-745-3364 

Email: [email protected] 

www.bridgeviewmanufacturing.com 

Содержание BALE KING 5100

Страница 1: ...rocessor Operator s Parts Manual Last Updated August 11 2015 Bridgeview Manufacturing Inc P O Box 4 Gerald Saskatchewan Canada S0A 1B0 Phone 1 306 745 2711 Fax 1 306 745 3364 Email bmi sasktel net www...

Страница 2: ...Bridgeview Manufacturing Inc ii The Serial Number is located the front tub panel next to the operator manual box Your Authorized Dealer Your Serial Number...

Страница 3: ...and Maintenance 22 Tire Inflation and Rating 24 Twine Removal 25 Rotor and Flail Replacement 26 Transportation 27 Trouble shooting Guide 28 Features and Specifications 29 PARTS MANUAL 30 Jack Hitch 30...

Страница 4: ...ing operation of your new machine Safety Precautions The following safety precautions MUST be followed to ensure safe operation of the Bale King Bale processor ALWAYS turn OFF the tractor when leaving...

Страница 5: ...e operator must obey all safety labels and must maintain the proper shielding A high percentage of drive line injuries occur when safety shielding is missing or not functioning properly DANGER Contact...

Страница 6: ...Bridgeview Manufacturing Inc 3 Discharge DANGER Do not stand on the discharge side of the machine while it is in operation...

Страница 7: ...Manufacturing Inc 4 Rear Fork Lift Area DANGER Stand clear of lift area Do not stand under the forks unless safety locks are installed Deflector Safety Lock Unlock for Operation Lock for Transport an...

Страница 8: ...machine using a spline adaptor Use of adaptors will void warranty due to damage caused to the tractor PTO PTO driveshaft or implement DO NOT operate at 540 rpm or use any kind of adaptor to connect to...

Страница 9: ...e grate assembly to make the machine less aggressive or roll the bale more slowly Always ensure that your machine is running at 1000 PTO RPM NOTE Please consult your local dealer to help pinpoint any...

Страница 10: ...of the PTO shaft Adjust your tractor accordingly Shielding Be sure that the shielding is not damaged and rotates freely on the drive shaft Working Angles Constant Velocity joints can operate up to 80...

Страница 11: ...he shield pop out the red snap then rotate the guard on the bearing to line up the three tabs with the openings and pull it off away from the knuckle joint Remove the nylon bearing from the shaft by s...

Страница 12: ...trols Note that the hoses are paired by colour and the following tables show the operation when pushing oil into the hose with the longer marker 5100 3 Remotes Hose Marker Function Long Red Turn agita...

Страница 13: ...OT covered by warranty NOTE Check all hoses and fittings periodically for leaks Tighten or replace any dripping components or any worn out hoses Implement Tongue The adjustable hitch on the Bale King...

Страница 14: ...the tine to the machine and replacing the tine in the other available gap Always use tines in the same position on either side to keep the stress on the forks and cylinders balanced For transport and...

Страница 15: ...hieve a rate of feed of approximately 1 5 to 2 minutes Light brittle material such as wheat straw may allow faster processing while tough stringy material such as slough hay green feed or flax will re...

Страница 16: ...the down position and flipping the rubber down above left will allow the hay to be laid in a windrow or bunk feeder Swinging the deflector up will allow you to spread straw out over a large area If yo...

Страница 17: ...dth and replace the bolts There are three different deflector length settings to accommodate your desired width Bunk Feeding Width Distance from Tire Transport Width Total RHS LHS Folded N A 8 6 4 3 4...

Страница 18: ...dest setting and replace the bolts on the front and back of the deflector as shown do not tighten yet do not replace top bolts Raise the deflector to its highest position with the hydraulics Remove th...

Страница 19: ...s will remove the loose debris preventing spillage from the machine This is especially true when processing soft core bales By reversing direction regularly soft core bales will process more evenly If...

Страница 20: ...ck straight into the second bale If you are going to a different stack for the second bale only raise the first bale enough to clear the ground Move to the next row and align the machine to the bale b...

Страница 21: ...o the tractor s electrical system The diverter kit also features a pilot operated check valve to ensure that the deflector will not fall down due to leaking across the valve A 4 pin plug is used to po...

Страница 22: ...cut on the material which you are processing such as slough hay and silage bales It is recommended that the knives be lowered when bedding straw as it will affect your spread pattern Adjust the machi...

Страница 23: ...valve allows you to adjust the speed of the augers so that you can meter the grain flow for different situations It is recommended to determine your desired rate based on driving speed and the flow r...

Страница 24: ...Lift rear fork or deflector Long Green Discharge grain 5100TR 2 Remote Set up Hose Marker Function Long Red Turn agitators clockwise Long Blue Lift rear fork or deflector or discharge grain If a Total...

Страница 25: ...Bale King bale processor should be done on a regular basis Location Timeline A Hoop Handle 150 Bales or 8 hours whichever comes first B Fine Chop Handle Adaptor 5100TR Only C Agitator Bearings x 2 D R...

Страница 26: ...ront of the gear box Apply 3 5 pumps of good quality grease every 8 hours or 150 bales whichever comes first If the gearbox is removed to replace the rotor or perform any other service add 80 pumps of...

Страница 27: ...ut to closest hole and insert the cotter pin Pack hub full of grease and reinstall the dust cap Proper tire inflation will help to alleviate puncture problems when towing and operating on rough terrai...

Страница 28: ...ors WARNING Before attempting the removal of twine from the rotor be sure that the machine is stopped and the tractor is shut OFF Place the tractor in park Twines can be removed with the use of the su...

Страница 29: ...k collar in the direction of rotation Check that the gearbox oil level is up to the bottom of the side plug and add 80 pumps of grease to the gearbox zerk Flail replacement is accomplished by removing...

Страница 30: ...and check for proper function flashing amber lights red tail lights Ensure that the supplied SMV Slow Moving Vehicle sign is clearly visible from the rear Lift the forks all the way up and install the...

Страница 31: ...ing bales Excessive twine wrapped on rotor causing flail movement to be restricted Cut twine off rotor Broken flails causing rotor to be out of balance Replace broken flails in pairs opposite each oth...

Страница 32: ...Jack Mounted on Frame Heavy Duty Bale Fork Frame 3 x 6 in Tubing Adjustable Bale Fork Width on centers 48 in or 40 5 in Adjustable Hitch Height 4 settings at 1 5 in intervals Spring Lock Lever on Gra...

Страница 33: ...Jack 5000 lb Comes with pin 22166 1 2 Nut 3 4 Stover Lock 11823 3 3 Hitch Tongue 22440 1 4 Bolt 3 4 x 5 10803 1 5 Bolt 3 4 x 5 3 4 10802 2 6 Hitch Clevis 22441 1 7 Safety Chain 11000lb x 53 21715 1 8...

Страница 34: ...aler 2 2 6 Rim 16 1x14 8 on 8 10354 2 2 7 Wheel Stud 9 16 x 1 3 4 NF 10347 16 16 8 Spindle Plate 22434 2 2 9 Seal 2 ID 10344 2 2 10 Inner Bearing Cone 1 3 4 ID 10345 2 2 11 Inner Bearing Race 10349 2...

Страница 35: ...Guard Rear 22413 1 9 Nut 3 8 Serrated Flange 10271 4 10 X Rotor Weldment 22449 1 11 Nut 3 4 Stover Lock 11823 28 12 Brass Flail Bushing 10005 28 13 Rotor Flail 22412 28 14 Bolt 3 4 x 4 3 4 10443 28 1...

Страница 36: ...Bridgeview Manufacturing Inc 33 Gearbox...

Страница 37: ...2 Relief Plug 3 8 NPT 24015 1 13 Bolt M8 x 25 Gr 8 8 24026 6 14 Lock Washer M8 24016 6 15 O Ring 24017 1 16 O Ring 24018 1 17 Shim 125 x 164 x 0 1 24022 2 18 Shim 125 x 164 x 0 3 24023 2 19 Name Plate...

Страница 38: ...Guard Repair Kit Tractor Side 20553 1 8 Guard Assembly Tractor Side 17583 1 9 Guard Assembly Implement Side 17585 1 10 Guard Repair Kit Implement Side 17572 1 11 Yoke Tube Assembly Implement Side 1758...

Страница 39: ...Cutter Holder Kit 21549 1 3 Rubber Handle Cap 17587 1 4 Twine Cutter Handle 20862 1 5 Bolt 1 4 x 3 4 Truss Head 17638 4 6 Nut 1 4 Serrated Flange 11812 4 7 Twine Cutter Blade 17438 1 8 Twine Cutter H...

Страница 40: ...t 1 x 2 1 2 21820 2 6 Bolt 3 4 x 2 1 2 14470 2 7 Grate Shackle 22416 2 8 Grate Shackle Bushing 22415 2 9 Nut 3 4 Nylon Lock 10007 2 10 Bolt 3 8 x 1 13806 4 11 Grease Zerk 1 4 28 x 90 degree 16389 1 12...

Страница 41: ...2 Serrated Flange 10273 8 8 7 Agitator 22418 2 2 8 Nut 3 8 Serrated Flange 10271 16 16 9 Agitator Twine Guard 22419 4 4 10 Bolt 3 8 x 3 4 11816 16 16 11 Agitator Insert 22084 2 2 12 Agitator Motor 8 L...

Страница 42: ...10240 21 2 Flat Washer 1 2 11668 21 3 Light Bracket Left 22433 1 4 Rear Wing Gusset Left 22430 1 5 Nut 1 2 Serrated Flange 10273 21 6 Wing 22428 2 7 Front Rack 22427 1 8 Light Bracket Right 22432 1 9...

Страница 43: ...Bridgeview Manufacturing Inc 40 Rear Forks...

Страница 44: ...6 2 7 Nut 3 8 Nylon Lock 10806 2 8 Bolt 3 8 x 2 3 4 20908 2 9 Hydraulic Cylinder 3 x 18 x 1 1 2 Seal Kit 21717 20807 2 10 Bushing Insert 1 23708 4 11 Grease Zerk 16364 2 12 Cylinder Pin 1 x 4 1 16 221...

Страница 45: ...Bridgeview Manufacturing Inc 42 Deflector Hose Cover...

Страница 46: ...2436 1 14 Cotter Pin 3 16 x 1 1 4 11669 4 15 Cylinder Pin 3 4 x 3 Usable 22007 1 16 Hydraulic Cylinder 1 1 2 x 6 x 3 4 Seal Kit 21711 23738 1 17 Cylinder Pin 3 4 x 3 Usable 22007 1 18 Deflector Rubber...

Страница 47: ...Bridgeview Manufacturing Inc 44 Front Tub Components...

Страница 48: ...Bolt 3 8 x 1 13806 7 19 Nut 5 16 Serrated Flange 11814 8 20 Bolt 5 16 x 3 4 20903 4 21 Stud 1 2 13231 1 22 Pilot Operated Check Valve 19114 1 23 Bolt 5 16 x 2 15572 2 24 Nut 5 16 Nylon Lock 11815 1 25...

Страница 49: ...lamp 1 2 21561 3 Hydraulic Hose Clamp 3 8 22180 4 Hydraulic Hose Clamp 1 4 22181 5 Hydraulic Hose Clamp Cap Large 21725 6 Hydraulic Hose Clamp Cap Small 22182 7 Bolt 5 16 x 3 1 2 13765 8 Bolt 5 16 x 3...

Страница 50: ...ght Grommet 21723 4 5 Bolt 3 8 x 1 13806 7 6 Flat Washer 3 8 11667 7 7 Rear Cover Panel 22437 1 8 Nut 3 8 Serrated Flange 10271 10 9 Cable Clamp 13629 4 10 Nut 5 16 Nylon Lock 11815 2 11 Junction Box...

Страница 51: ...luded in the SMV sign kit which are not required DESCRIPTION PART QTY Complete SMV Sign Kit 22411 1 1 Nut 1 4 Serrated Flange 2 2 Galvanized Sign Bracket 1 3 Plastic SMV Sign 1 4 Pan Head Bolt 1 4 x 5...

Страница 52: ...E KING 5100 22163 2 2 DANGER PTO 12219 2 3 DANGER Discharge 12230 4 4 DANGER Stand Clear of Lift 12229 1 5 AMC Member 12239 1 6 Hoop Adjustment 22165 1 7 Deflector Safety Lock 22292 1 8 Red Reflector...

Страница 53: ...Bridgeview Manufacturing Inc 50 Fine Chop...

Страница 54: ...22445 1 11 Flat Washer 1 2 11668 1 12 Compression Spring 21713 1 13 Nut 1 2 Nylon Lock 10241 1 14 Nut 1 4 Serrated Flange 11812 26 15 Fine Chop Blade 10404 13 16 Bolt 1 4 x 3 4 11809 26 17 Fine Chop B...

Страница 55: ...plete Control Box with Cab to Hitch Harness 5100 Series 1 3 Square Plug for Diverter Valve 13657 4 4 pin Trailer Plug 24691 1 5 4 pin Tractor Plug 24690 1 4 5 4 pin Trailer Tractor Plug Kit 25079 1 6...

Страница 56: ...Complete Control Box with Harness 5100 Series 24466 1 2 Complete Control Box with Cab to Hitch Harness 5100 Series 11793 1 3 Square Plug for Diverter Valve 13657 1 4 4 pin Round Plug Kit 25079 1 5 3 W...

Страница 57: ...Bridgeview Manufacturing Inc 54 Total Ration Grain Tank...

Страница 58: ...Bridgeview Manufacturing Inc 55...

Страница 59: ...Pressed Flange Housing 10368 4 21 Bearing 3 4 Includes 22 10366 2 22 Bearing Lock Collar 10367 2 23 Bearing Cover 25117 1 24 Strap w Buckle 25122 1 25 Strap w o Buckle 26 Chain 3 16 x 20 links 25121...

Страница 60: ...Bridgeview Manufacturing Inc 57 HYDRAULIC AND ELECTRICAL SCHEMATICS Hydraulics...

Страница 61: ...Bridgeview Manufacturing Inc 58...

Страница 62: ...Bridgeview Manufacturing Inc 59...

Страница 63: ...Bridgeview Manufacturing Inc 60...

Страница 64: ...Bridgeview Manufacturing Inc 61...

Страница 65: ...Bridgeview Manufacturing Inc 62...

Страница 66: ...Bridgeview Manufacturing Inc 63...

Страница 67: ...Bridgeview Manufacturing Inc 64...

Страница 68: ...r Short Blue 18141 OO Hose Marker Long Yellow 16520 PP Hose Marker Short Yellow 16521 QQ Hose Marker Long Green 16522 RR Hose Marker Short Green 17053 SS Hydraulic Motor Agitator 8 Long Seal Kit 25872...

Страница 69: ...FJX 8FJX 16 3 8 35 5 OAL 6FJX 8FJX 17 3 8 33 5 OAL 6FJX 8FJX 18 3 8 17 25 OAL 16 5 OAL 6FJX 6FJX90 19 3 8 13 5 OAL 14 OAL 6FJX 6FJX 20 3 8 11 25 OAL 11 75 OAL 6FJX 6FJX90 21 3 8 9 25 OAL 10 25 OAL 6FJ...

Страница 70: ...Bridgeview Manufacturing Inc 67 Lights Electrical Diverter Controls...

Страница 71: ...Bridgeview Manufacturing Inc 68 Lights...

Страница 72: ...Bridgeview Manufacturing Inc 69 Junction Box S N BK6359 up...

Страница 73: ...Bridgeview Manufacturing Inc 70 Junction Box S N BK5426 6358...

Страница 74: ...Bridgeview Manufacturing Inc 71 NOTES...

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